COMAC ULTRA 85B Use And Maintenance Manual

COMAC ULTRA 85B Use And Maintenance Manual

Scrubbing machine

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MANUAL USE AND MAINTENANCE
ULTRA 85B
ULTRA 100B
ED. 01-2009
Doc.
10004922
Ver.
AB
EN

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Summary of Contents for COMAC ULTRA 85B

  • Page 1 MANUAL USE AND MAINTENANCE ULTRA 85B ULTRA 100B ED. 01-2009 Doc. 10004922 Ver.
  • Page 2 The contained descriptions in the present publication are not binding. The company therefore reserves itself the right to bring in whatever moment possible organs changes, details or supplies of accessories, that it holds convenient for an improvement, or for any demand of constructive or commercial character.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ......................................1 ON CONSIGNMENT OF THE MACHINE................................... 2 MACHINE PLATE........................................2 PREFACE ..........................................2 SYMBOLOGY USED ON THE MACHINE.................................. 4 SIMBOLOGY USED IN THE USER MANUAL ................................7 GENERAL RULES OF SECURITY .................................... 8 MACHINE PREPARATION ......................................
  • Page 4: On Consignment Of The Machine

    On consignment of the machine Machine plate When the machine is consigned to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping documents have been received and moreover to find out that the machine has not suffered damage during transportation.
  • Page 5 TECHNICAL DATA ULTRA 85B ULTRA 100B Cleaning width 1000 Base side movement Squeegee width 1115 1265 Working capacity mq/h 3800 4500 Water consumption Brushes ∅ mm Brushes rpm giri/min Brushes pressure 130max 150max Max. specific pressure g/cm Brush motor Brush motor...
  • Page 6: Symbology Used On The Machine

    SYMBOLOGY USED ON THE MACHINE Symbol denoting solenoid valve open It is used to indicate the solenoid valve switch Symbol denoting solution tank empty Symbol denoting up - down of the brushes base It is used to indicate the signal lamp of the brushes actuator when operating Symbol denoting brush It is used to indicate the brushes motor switch Symbol denoting suction motor...
  • Page 7 SYMBOLOGY USED ON THE MACHINE Symbol of endstroke side brush base movement It is used on the dashboard to indicate the green lamp which mean that the brush base is totally moved to the left Symbol of manipulator of the brush. It is used to indicate the manipulator of the brush base.
  • Page 8 Symbol denoting the switches of the blinking and working lights Symbol denoting the automatic or manual functioning It is used to denote the manual or automatic functioning of the squeegee Symbol denoting the direction manipulator. It is used on the dashboard to denote the manipulator of the direction Symbol of turned on or turned off.
  • Page 9: Simbology Used In The User Manual

    SIMBOLOGY USED IN THE USER MANUAL Denotes the waste disposal Follow the regulations Denotes the risk of gas exhalation and the corrosive liquid leakage Denotes the fire hazard Do not approach with flames...
  • Page 10: General Rules Of Security

    Signal the areas of moist floors with suitable signs If the machine does not work properly, check by conducting simple maintenance procedures. Otherwise, it is better to ask for COMAC technical service.
  • Page 11: Machine Preparation

    The machine is packed in a specific package provided on a pallet for the handling with fork trucks. The packages cannot be placed on top of each other. The total weight is 535 kg for ULTRA 85B and 556 kg for ULTRA 100B The overall dimensions are:...
  • Page 12: Installation Of The Batteries Into The Machine

    MACHINE PREPARATION INSTALLATION OF THE BATTERIES INTO THE MACHINE The batteries are fitted in the appropriate compartment under the seat and must be handled by using appropriate lifting equipment suitable both for the weight and for the coupler system. They must moreover satisfy the requirements quoted in the Specification CEI 21-5. For maintenance and daily recharge of the batteries, it is necessary to follow strictly all the indications given from the constructor or from his dealer .
  • Page 13: Connection Of The Battery Charger

    MACHINE PREPARATION 5. CONNECTION OF THE BATTERY CHARGER The connector is placed in the left lower part of the operator seat. The upper part (1), which is connected to the batteries, is the one which has to be inserted to the connector (2) fixed to the cables of the battery charger.
  • Page 14: Squeegee

    MACHINE PREPARATION SQUEEGEE The squeegee, which is packed separately from the machine, should be assembled as shown in the figure, couple the stud bolts (1 - C85B) or the nuts (C100B) of the squeegee into their seats on the squeegee support and fix them with a key CH17. Fit the suction hose (2) into its coupling and fix it with the appropriate clamp Fit the suction hose (2) into its coupling and fix it with the appropriate clamp During working operation, the rear rubber has to work slightly tilted backwards and this equally in its...
  • Page 15: Brushes Assembly

    MACHINE PREPARATION 10. BRUSHES ASSEMBLY 1. Connect the battery connector 2. Turn the key into position ON 3. With the manipulator lift the brushes base 4. Turn the key into position OFF and take it off from the instrument board (to carry out the operations of brushes assembly with connected current can cause damage to the hands).
  • Page 16: Solution Water

    MACHINE PREPARATION 11. SOLUTION WATER Fill the solution tank with clean water at a temperature not more than 50° C and add liquid detergent in the proper concentration following the instructions of the manufacturer. Excess foam in the recovery tank could damage the suction motor, so use only the minimum amount of detergent necessary.
  • Page 17: During Work

    DURING WORK 1. Carry out the operations for the preparation of the machine 2. Take place on the driver seat. 3. Check that the parking brake is released (1) 4. Connect the connector to the batteries (2) 5. Turn the key of the general switch (3) clockwise of a quarter turn. Immediately, the red signal lamp (4) on the instrument board begins to blink and the batteries’...
  • Page 18 DURING WORK 1. Collocate forward the drive selector (1) 2. Select the speed movement rotating the knob (2) 3. Open the cock rotating the knob counter clockwise. The signal lamp of the water comes on only during the moving period. 13.
  • Page 19 DURING WORK CHECK BRUSHES MOTOR The brushes motor is electronically controlled. If it reaches preset overload limits, the red signal lamp (1) on the instrument board starts to blink. After a few seconds the motor stops and the signal lamp of the brushes switch goes off.
  • Page 20 DURING WORK SQUEEGEE AUTOMATIC - MANUAL Automatic : If the switch is placed on automatic, lowering of the squeegee and starting of the suction motor are obtained with the machine advancement. Also, lifting of the squeegee and stopping of the suction motor are achieved with the reverse motion of the machine.
  • Page 21: On Completion Of The Work

    ON COMPLETION OF THE WORK Having finished the job and before any type of maintenance is done: 1. Close the tap 2. Raise the brush base 3. Switch off the brushes motor switch 4. Switch off the solenoid valve switch 5.
  • Page 22: Daily Maintenance

    DAILY MAINTENANCE CLEANING OF THE RECOVERY TANK 1. Empty the tank through the flexible hose, unscrewing of some turns the knob and then taking off the plug 2. Open the side plug by unscrewing the knob and rotating the closing blade To perform this operation wear the protection gloves to prefent contacts with dangerous liquid 3.
  • Page 23 DAILY MAINTENANCE CLEANING OF THE SQUEEGEE 1. Lift up the squeegee assembly moving forward the manipulator (1) 2. Remove the suction hose from the squeegee connection (2) 3. Push the unhooking lever (3) and lift up the squeegee. 4. Push the squeegee letting the support arm slide forward (4). 5.
  • Page 24 DAILY MAINTENANCE REPLACEMENT OF THE SQUEEGEE RUBBER If the squeegee rubber is worn and does not dry well, it is possible to change the drying edge proceeding as follows: 1. Push and rotate the fixing plates 2. Slip off the rubber blade and the rubber itself 3.
  • Page 25 DAILY MAINTENANCE SOLUTION TANK AND FILTER CLEANING When the solution tank is empty: 1. Unscrew the filter and rinse the inside thoroughly 2. Take off the cartridge and clean it 3. Open the cock 4. Rinse the tank with a water jet 5.
  • Page 26: Weekly Maintenance

    WEEKLY MAINTENANCE ADJUSTMENT SPLASH GUARD BRUSHES BASE Periodically proceed with the height adjustment of the side covers of the brushes base. This operation has to be carried out with the brushes base down. 1. Loosen the fixing knobs of the covers 2.
  • Page 27: Functioning Control

    FUNCTIONING CONTROL INSUFFICIENT WATER ONTO THE BRUSHES 1. Make sure that the cock is open 2. Make sure that the solenoid valve switch is on 3. Make sure that there is water in the solution tank (signal lamp “RESERVE” off) 4.
  • Page 28: Trouble Shooting Guide

    TROUBLE SHOOTING GUIDE THE SUCTION MOTOR DOES NOT FUNCTION 1. Check that the suction motor switch is on 2. Check whether the recovery tank is full and eventually empty it 3. Check the perfect condition of the float switch (see also “CLEANING OF THE RECOVERY TANK FILTER”...
  • Page 29: Choice And Use Of Brushes

    CHOICE AND USE OF BRUSHES POLYPROPYLENE BRUSH (PPL) It is used on all types of floors which are hot water resistant (not more than 60°C). The Polypropylene brush is nonhygroscopic and therefore conserves its characteristics even if working in the wet conditions. NYLON BRUSH It is used on all types of floors with excellent wear and hot water resistance (more than 60°C).
  • Page 30: Ec Declaration Of Conformity

    San Giovanni Lupatoto, 05/02/2007 COMAC S.p.A. Legal representative Giancarlo Ruffo COMAC spa Via Cà Nova Zampieri,5 – 37057 San Giovanni Lupatoto – Verona – ITALY Tel. +39 045 8774222 – Fax +39 045 8750303 – E-mail: com@comac.it o info@comac.it - www.comac.it...

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Ultra 100b

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