Norac UC4+ Installation Manual
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Norac UC4+ Installation Manual

Spray height controller
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Download this manual See also: Operator's Manual, Installation Manual
Spray Height Controller
Hardi NA Retrofit
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller Hardi NA Retrofit Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+HD1-INST Rev B (Hardi NA Retrofit) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION..............................1 GENERAL SYSTEM DESCRIPTION ........................2 PARTS LISTS ...............................3 INSTALLATION PROCEDURE ..........................7 ..........................7 XISTING SYSTEM CHECK ............................7 PEED ........................9 ENSOR NSTALLATION ........................12 ENSOR NSTALLATION ........................13 ENSOR NSTALLATION 4.5.1 Boom Frame Roll Sensor Mounting ......................14 4.5.2 Chassis Roll Sensor Mounting ......................15 ...........................16 YDRAULIC NSTALLATION...

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation procedure requiring boom installation. However, NORAC cannot movement will need to be done first. Once the guarantee all parts fit as intended due to the hydraulics have been disconnected you must variations of the sprayer by the manufacturer.

  • Page 6: Parts Lists

    HYDRAULICS FITTING KIT - HD1 M01A 446BC+MAN6-1 MANUAL UC4+ BOOM CONTROL 2008 OPERATORS SMALL BOOKLET M01B 446BC+MAN6-2 MANUAL UC4+ BOOM CONTROL 2008 QUICK REFERENCE SMALL BOOKLET UC4+BC+HD1-INST MANUAL INSTALLATION UC4+ HARDI NA RETROFIT 44933S VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE...
  • Page 7 Table 2 - 44865-11 (Rev B) - Hydraulics Fittings Kit Details Picture Item Part Number Name Quantity 44928 ORIFICE INSERT .047 IN ONE WAY 103312 MALE ADAPTER - 6MB 6MJ 104369 PLUG - 6MBP 6 M B - 6 M OR X 90 Fitting Name Example: ANGLE...
  • Page 8 The parts that come with your UC4+ Spray Height Control system are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control Components...
  • Page 9 Figure 3 – Hydraulic Components – Double Acting Figure 4 – Hydraulic Components – Single Acting...

  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for It is necessary to check the existing system’s the next step. functionality before installing the UC4+ Spray Height Control system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 11 Table 4 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 –...

  • Page 12: Wing Sensor Installation

    UC4+ Spray Height Control Operator’s Manual (M01) implications. 4. Mount the NORAC UC4+ ultrasonic sensor (E02) into the sensor brackets. The sensors should be oriented forward Figure 6 – Breakaway Sensor Mounting (ahead) of the boom (see Figure 7 and Bracket Assembly Figure 9).
  • Page 13 5. Sensor cables should run through the General mounting rules for UC4+ mounting bracket tube and then behind ultrasonic wing sensors: the member the bracket is mounted onto. a) In its lowest position, the sensor Cable-tie the connector in place. The mouth must be 9 inches or more cable must not be allowed to hang below from the ground.
  • Page 14 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 10 – Sensor Serial Number Installation Location...

  • Page 15: Main Lift Sensor Installation

    4.4 M ENSOR NSTALLATION 1. Assemble the main lift sensor bracket (B11) as shown in Figure 11. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 11 – Main Lift Sensor Bracket Figure 12 – Main Lift Sensor Bracket Mounting Position 2.

  • Page 16: Roll Sensor Installation

    When mounting the roll sensors, use the ENSOR NSTALLATION following guidelines and refer to Figure Mount the roll sensors to the included roll sensor brackets using the machine screws and nylon lock nuts, as illustrated a) The smaller the distance between A in Figure 14 and B in Figure 15, the better the performance will be.

  • Page 17: Boom Frame Roll Sensor Mounting

    4.5.1 Boom Frame Roll Sensor Mounting 1. Use the supplied hardware to mount the boom frame roll sensor (E04) as shown in Figure 16. When mounting the boom frame roll sensor follow these guidelines: a) To prevent bending the bracket, ensure bolts are placed as close together as possible (minimize C in Figure 16).

  • Page 18: Chassis Roll Sensor Mounting

    4.5.2 Chassis Roll Sensor Mounting Check that the roll sensors and 1. It is often best to cable tie the chassis cables will not interfere with, or roll sensor in place. When mounting the come into contact with any parts of chassis roll sensor follow the guidelines the sprayer.

  • Page 19: Hydraulic Installation

    It is recommended that a qualified technician does the hydraulic installation. 4.6.1 Valve Assembly 1. On a clean surface remove all plastic plugs from the NORAC hydraulic Valve (V01) (Figure 19). Figure 20 – Double Acting Valve Block Assembly 4.6.1.2 Single Acting Assembly 1) Install the orifices (F01) into the "B"...

  • Page 20: Valve Mounting

    You must ensure no hydraulic components will interfere with any sprayer parts or be pulled tight at any time. Figure 22 – Valve Mounting Location 1. Mount the NORAC valve (V01) on the sprayer using the valve mounting bracket (B10).

  • Page 21: Hydraulic Plumbing

    From this point in the installation the booms will be inoperative until the electronics are fully installed. 1. After the NORAC valves are mounted, the hydraulic hoses and fittings can be plumbed. 2. Connect H2 to the pressure ("P") and tank ("T") ports on the NORAC valve...

  • Page 22: Lectrical Nstallation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar (ROP).
  • Page 23 C10 (Sense lines) to Hardi instruction before connecting the wiring. You can connect to the Hardi NORAC Power Cable (C10). wiring inside the hitch connection or drill a 3/4" hole in the bottom of the Ensure the UC4 Control Panel’s...
  • Page 24 11. Connect the 4-pin AMP plug on the sensor trunk cable (C01) to the 4-pin AMP Receptacle on C13. 12. Route C01 and C04 to the rear of the sprayer following existing wiring and hoses. 13. Connect the 6-pin Tower on the UC4+ valve cable (C03) to C04 at the rear of the sprayer (Figure 25).

  • Page 25: Completing The Installation

    Panel using the switch on the side of its chassis. 4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ Spray Height Control system installed. Record the results for comparison in Table 5. 5. For optimal performance of the UC4 system, there should be very little play at the hitch clevis.

  • Page 26: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C01: 44662B-40 – S ENSOR RUNK ABLE 5.2 I C02: 44668 – S ENSOR RANCH ABLE...

  • Page 27: Item C02B: 44664 - Cable Uc4 Can Node Dual

    5.3 I C02B: 44664 – C UC4 CAN N ABLE 5.4 I C03: 44656 – V ALVE ABLE ARIABLE...

  • Page 28: Item C04: 44651 - Valve Extension Cable

    5.5 I C04: 44651 – V ALVE XTENSION ABLE...

  • Page 29: Item C10: 44650-32 - Power Cable Hardi

    5.6 I C10: 44650-32 – P OWER ABLE ARDI...

  • Page 30: Item C13: 44687 - Sensor Trunk Cable Pt Extension Ampm To Ampf Black 14 Feet

    5.7 I C13: 44687 – S PT E AMPM AMPF B 14 F ENSOR RUNK ABLE XTENSION LACK...
  • Page 31 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States Norac, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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