Malmet Energy Saver ES910 Operation, Maintenance And Installation Manual
Bed pan flusher/ sanitizer
Hide thumbs
Also See for Energy Saver ES910:
Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Malmet Energy Saver ES910
Summary of Contents for Malmet Energy Saver ES910
-
Page 2: Table Of Contents
Table of Contents Forward ......................... 3 Quality Policy ........................ 3 Safety Instructions ......................4 Design Parameters ......................5 Section A – Unit Operation ................... 6 Hands Free Operation ....................6 Cycle of Operation ......................9 Sequence of Operation ....................10 Section B –... -
Page 4: Safety Instructions
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual SAFETY INSTRUCTIONS WARNINGS Be aware of 240V Voltage Disconnect power when servicing Mains power ISO switch must be in an accessible position so devise can be isolated from mains power during service. -
Page 5: Design Parameters
With Hands Free Operation Operation, Maintenance and Installation Manual Design Parameters The Malmet Sanitizer has been designed within the following parameters: A single bedpan with lid and two urine bottles can be emptied, cleaned and sanitized during each automatic cycle. -
Page 6: Section A - Unit Operation
Section A – Unit Operation Hands Free Operation Zero Contamination – Totally Hands Free The Malmet “Energy Saver” is fully automatic. Door open, door close and cycle start can be activated without touching the machine. Front View Manual operation of the door and a manual start button are available. - Page 7 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Bed Pan + Urinal Bottles Slipper Pan + Urinal Bottles Push down Slipper Pan until it locks into position Issue 24 Page August 2013...
- Page 8 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Standard Commode Bowl + Urinal Bottles Large Commode Bowl + Urinal Bottles Issue 24 Page August 2013...
-
Page 9: Cycle Of Operation
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Cycle of Operation Stage 1 – Initial Wash One rotating 180° back spray Two fixed 60° top sprays Two fixed urinal sprays 17 litres of water is used during a 17 second wash. Stage 2 –... -
Page 10: Sequence Of Operation
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Sequence of Operation Providing machine is installed into position with power and water connected push power on button. When the unit is turned on via the display panel the display shows fill indicating steam generator and cold water tanks are filling to the high water level. - Page 11 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Once the machine is “loaded” the operator breaks the infra-red beam to close the door. The display shows shut. When the door is fully closed 2 Green LED’s will flash in the infra-red sensor area for 8 seconds to advise the user to break the beam again to start a cycle.
- Page 12 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Once the wash cycle is complete the display will flash 90 (indicating 90° C). This is the critical temperature that must be reached before the sanitation cycle can commence. At this point the fill solenoid is disabled and will not operate unit Step 12.
- Page 13 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual After the sanitization cycle is complete the cooling solenoid will turn on for 15 seconds. This will cool down the surface temperature of the utensils and make them safe to handle. The display shows cool.
- Page 14 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Display Board Green LED Display Door Open open Door Closed shut Steam Generator Fill fill Cycle Ready Cycle Started rins Sanitization Cycle Started Flashing 90°...
-
Page 15: Section B - Unit Maintenance
The Malmet ‘Energy Saver’ is self-cleaning, but proper care should be taken to ensure that the unit is cleaned and maintained in accordance with the maintenance instructions for Malmet Flusher / Sanitizers and in accordance with all other regulatory and commonsense practices. -
Page 16: Preventative Maintenance Schedule
ONLY IF NECESSARY AFTER VISUAL CHECK Clean dust and grit off components. Malmet will make available on request circuit diagrams, component parts lists, descriptions, calibration instructions, or information which will assist the user’s appropriately qualified technical personnel to repair those parts of the product. -
Page 17: Fault Finding Guide
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Fault Finding Guide The unit is controlled by a sophisticated micro-processor. The processor has fault detection capability and indicates faults by code on the digital display; Table B1 indicates these faults. For a more detailed description of these fault conditions see Appendix A –... -
Page 18: Appendix A - Faults
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Appendix A – Faults Diagram B1 (below) shows an example of fault mode display (Fault 01 indicated). Diagram B1 Following is a more detailed list of fault conditions and most likely cause. Fault 01 Door Open Fault –... - Page 19 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Fault 06 Hot Water Tank Fill Time Exceeded (high level not reached during pre-fill, resulting in time out) Cause Faulty fill solenoid Faulty water level probe Cold water tank empty or not filling quick enough Low water pressure Fault 07...
- Page 20 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Fault 14 Sanitize Chamber Short Circuit Temperature Sensor Fault 15 Sanitize Chamber Open Circuit Temperature Sensor Cold Water Overflow Indication The Yellow LED used to indicate Cold Tank Overflow. Overflow is indicated by a STEADY ON LED, whenever the overflow level is detected.
-
Page 21: Appendix B - Additional Faults Not Detected By Controller
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Appendix B – Additional Faults not detected by controller Section 1 – Faults These are other faults that may occur which the controller cannot detect (the controller may however indicate a fault with the following conditions). - Page 22 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Loading Bed Pans 200mm Diagram B2 Side View Top View Diagram B3 Diagram B4 Issue 24 Page August 2013...
-
Page 23: Electrical Diagram - Energy Saver 20 Amp Models - Es910
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Electrical Diagram – Energy Saver 20 Amp Models – ES910 DRG:91-2091_P11 Issue 24 Page August 2013... -
Page 24: Electrical Diagram - Energy Saver 10 Amp Models - Es930
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Electrical Diagram – Energy Saver 10 Amp Models – ES930 DRG:91-2119_P2 Issue 24 Page August 2013... -
Page 25: Section C - Unit Installation
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Section C – Unit Installation To avoid problems with this unit, these Installation Guidelines should be followed. Installations must be carried out by a qualified and licensed tradesperson. All units must be earthed. -
Page 26: Dimensions And Service Entry Points
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Cold Water Dimensions and Service Entry Points Mains Inlet ¾” Power Supply Lead 20 Amp Cold Water Tank 1305 1245 Front View Rear View Control Panel Chamber ‘S’... -
Page 27: Electrical
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Electrical The Energy Saver machine requires only single phase 240 volts and 50 hertz. 10Amp Unit – To be hard wired to a lockout isolation switch. Switch must be wired to 10A max Circuit breaker at main SW Board 20Amp Unit –... -
Page 28: Positioning Of Flusher / Sanitizer
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Positioning of Flusher / Sanitizer Freestanding Model Unit Dimensions Access Model Placement Required Height Width Depth (mm) ES910 Freestanding Both Sides 1305 ES930 For Freestanding model, please allow sufficient room for servicing purposes. - Page 29 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Note: Bell Ends can be cut off to suit Diagram C2 FOR REASONABLE CONNECTION WORKING SPACE ALLOW 150-200mm FROM REAR OF MACHINE TO WALL FREE STANDING FREE STANDING ‘S’...
-
Page 30: Installation And Service Connection Layout Details
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual INSTALLATION AND SERVICE CONNECTION LAYOUT DETAILS Issue 24 Page August 2013... -
Page 31: Plumbing
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Plumbing Soil Line There is no high temperature water discharged from this machine so no special high temperature pipework is necessary. Soil line connection is by a pan collar or other preferred method. If the belled end on the polyethylene moulded trap is not required it can easily be cut off to provide a straight pipe connection. - Page 32 Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual TECHNICAL SPECIFICATIONS POWER AND WATER CONSUMPTION DATA MODEL Avg Cycles per/Hr Avg Cycle min/sec Avg kWh per cycle CW Avg Lt per cycle ES 910 20A 13.7 4.20...
-
Page 33: Unit Specifications
Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation Operation, Maintenance and Installation Manual Unit Specifications Volts 240V APPROVALS Electrical Rating Model ES910 Phase / Hz 1 ph / 50 Hz Amps 20 Amps Environment operating Temperature +10°... -
Page 34: Warranty Statement - Australia Only
(and paid for) by the owner. • It is the owner’s responsibility to provide safe access to the unit. Malmet, or any of its authorised service outlets, may refuse to perform maintenance or warranty work if access is unsafe, as determined by Malmet or any of its authorized service outlets at their sole discretion (acting reasonably). - Page 35 How to make a claim under this warranty: If you believe there is a defect in a unit you have purchased from Malmet, you must notify Malmet in writing of such defect, by sending a letter (“Notice of Defect”) to Malmet at PO Box 373, Leeton NSW 2705 prior to the expiration of the applicable warranty period set out in this warranty.
- Page 36 Please attach your proof of purchase. Your receipt/invoice is your warranty and will be required to validate any warranty. E.&O.E. In the interest of continued product improvement, Malmet (Australia) Pty Ltd reserves the right to alter specifications without notice. Issue 24...
-
Page 37: Quick Reference Guide
OF SLIPPER PAN INSERT THIS END FIRST OF BEDPAN FIRST E & O E In the interest of continued product improvement, Malmet (Australia) Pty Ltd reserves the right to alter specifications without notice August 2010 Issue 24 Page August 2013...