Malmet Energy Saver ES910 Operation, Maintenance And Installation Manual
Bedpan washer disinfection. detergent model with hands free operation
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Summary of Contents for Malmet Energy Saver ES910
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Page 2: Table Of Contents
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Table of Contents Foreward .............................. 3 Quality Policy............................3 Certification ............................3 Safety Instructions ..........................4 Design Parameters ..........................5 Section A – Unit Operation ........................6 Hands Free Operation .......................... -
Page 4: Safety Instructions
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Safety Instructions WARNINGS Be aware of 240V Voltage Disconnect power when servicing Mains power ISO switch must be in an accessible position so devise can be isolated from mains power during service Be aware of steam discharge Goods and racks are hot to handle... -
Page 5: Design Parameters
Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Design Parameters The Malmet Bedpan Washer Disinfector has been designed within the following parameters: A single bedpan with lid and two urine bottles can be emptied, cleaned and disinfected during each automatic cycle. -
Page 6: Section A - Unit Operation
Section A – Unit Operation Hands Free Operation Zero Contamination – Totally Hands Free The Malmet “Energy Saver” is fully automatic. Door open, door close and cycle start can be activated without touching the machine. Front View Manual operation of the door and a manual start button are available. - Page 7 Detergent A detergent system is available that delivers 30ml of concentrated detergent in the initial wash. Current Safety Data Sheet for Malmet Machine Detergent is available in pdf format from Malmet’s website. www.malmet.com.au Should the cold water tank overflow into the soil line the water overflow YELLOW LED will illuminate.
- Page 8 Changing the Detergent Bottle WARNING SAFETY GLOVES AND GOGGLES MUST BE WORN WHEN CHANGING DETERGENT Current Safety Data Sheet for Malmet Machine Detergent is available in pdf format from Malmet’s website. www.malmet.com.au Pull latch on detergent door and open. Unscrew cap and pull out with suction hose. (Let hose hang on detergent chamber.) Remove empty bottle and replace with full bottle.
- Page 9 Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Bed Pan + Urinal Bottles Slipper Pan + Urinal Bottles Push down Slipper Pan until it locks into position Issue 21 Page 9 14 September 2017...
- Page 10 Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Standard Commode Bowl + Urinal Bottles Large Commode Bowl + Urinal Bottles Issue 21 Page 10 14 September 2017...
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Page 11: Cycle Of Operation
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Cycle of Operation Stage 1 Flushing / Cleaning One rotating 180° back spray Two fixed 60° top sprays Two fixed urinal sprays Rinse for 10 seconds Detergent pump on for 7 seconds to add 30ml of concentrate to pump Main pump on for 3 seconds to apply detergent Pause for 40 seconds... -
Page 12: Sequence Of Operation
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Sequence of Operation Providing machine is installed into position with power and water connected push power on button. When the unit is turned on via the display panel the display shows fill indicating steam generator and cold water tanks are filling to the high water level. - Page 13 Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Once the machine is “loaded” the operator breaks the infra-red beam to close the door. The display shows Shut When the door is fully closed 2 GREEN LED’s will flash in the infra-red sensor area for 8 seconds to advise the user to break the beam again to start a cycle.
- Page 14 Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Detergent pump comes on delivering 30ml of concentrate to rinse pump. The display shows dEt 10. Rinse pump comes on to distribute detergent over and inside items The display shows rinS 11.
- Page 15 Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual 12. Rinse pump comes on for 10 seconds to rinse detergent from items The display shows rins 13. Once the wash cycle is complete the display will flash 90 (indicating 90°C). This is the critical temperature that must be reached before the disinfection cycle can commence.
- Page 16 Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Note: Regardless of element combinations 15 seconds before the end of the cycle ALL elements will turn off. This is to overcome the effects of overshoot in the steam generator producing steam at the end of the disinfection cycle.
- Page 17 Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Display Board Green LED Display Door Open oPEn Door Closed Shut Steam Generator Fill fill Cycle Ready Cycle Started rinS Detergent Pause PAUS Disinfection Cycle Started Flashing 90°C...
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Page 18: Section B - Unit Maintenance
A qualified person should carry out all maintenance, preventative or breakdown. Failure to comply with this condition may result in unsafe conditions. The Malmet ‘Energy Saver’ is self-cleaning, but proper care should be taken to ensure that the unit is cleaned and maintained in accordance with the maintenance instructions for Malmet Bedpan Washer Disinfectors and in accordance with all other regulatory and commonsense practices. - Page 19 ONLY IF NECESSARY AFTER VISUAL CHECK Clean dust and grit off components. Malmet will make available on request circuit diagrams, component parts lists, descriptions, calibration instructions, or information which will assist the user’s appropriately qualified technical personnel to repair those parts of the product.
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Page 20: Fault Finding Guide
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Fault Finding Guide The unit is controlled by a sophisticated micro-processor. The processor has fault detection capability and indicates faults by code on the digital display; Table B1 indicates these faults. For a more detailed description of these fault conditions see Appendix A –... -
Page 21: Appendix A - Faults
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Appendix A – Faults Diagram B1 (below) shows an example of fault mode display (Fault 01 indicated). Diagram B1 Following is a more detailed list of fault conditions and most likely causes. Fault 01 Door Open Fault –... - Page 22 Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Fault 07 Hot Water Tank Low Water Level Sensed During Cycle Cause Faulty water level probe Cold water tank empty or not filling quick enough Leaking tank or hose Element stuck on Condensing coil blocked...
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Page 23: Appendix B - Additional Faults Not Detected By Controller
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Appendix B – Additional Faults not detected by controller Section 1 – Faults These are other faults that may occur which the controller cannot detect (the controller may however indicate a fault with the following conditions). - Page 24 Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Loading Bed Pans 200m Diagram B2 Side View Top View Diagram B3 Diagram B4 Issue 21 Page 24 14 September 2017...
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Page 25: Electrical Diagram - Energy Saver Detergent 20 Amp Models - Es910
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Electrical Diagram – Energy Saver Detergent 20 Amp Models – ES910 DRG: 91-2110_P10 Issue 21 Page 25 14 September 2017... -
Page 26: Electrical Diagram - Energy Saver Detergent 10 Amp Models- Es930
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Electrical Diagram – Energy Saver Detergent 10 Amp Models– ES930 DRG: 91-2118_P2 Issue 21 Page 26 14 September 2017... -
Page 27: Section C - Unit Installation
All units must be earthed. Prior to installation of the unit, services as noted are to be provided by the facility. It is not the responsibility of Malmet to provide these service connections. Service Connections Service Connections for Energy Saver Model:... -
Page 28: Dimensions And Service Entry Points
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Dimensions and Service Entry Points Cold Water Mains Inlet GB¾” Power Supply Lead 20 Amp Cold Water Tank 1305 1245 Front View Rear View Control Panel Chamber ‘P’... -
Page 29: Electrical
10 and 20 Amp machines are supplied with an electrical power lead for hard wiring to an isolation switch. “If the supply cord is damaged, it shall be replaced by Malmet; its authorised service agent or similarly qualified person in order to avoid hazard.”... -
Page 30: Positioning Of Bedpan Washer Disinfector
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Positioning of Bedpan Washer Disinfector Freestanding Model Unit Dimensions Access Model Placement Required Height Width Depth (mm) ES910 Freestanding Both Sides 1305 ES930 For Freestanding model, please allow sufficient room for servicing purposes. - Page 31 If space restrictions do not allow for recommended side service access, Malmet suggest preference be given to providing the most space available on the right hand side as you look at the front of the machine.
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Page 32: Installation And Service Connection Layout Details
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Installation and Service Connection Layout Details Issue 21 Page 32 14 September 2017... -
Page 33: Plumbing
Bedpan Washer Disinfector - Energy Saver Detergent Model With Hands Free Operation Operation, Maintenance and Installation Manual Plumbing Soil Line There is no high temperature water discharged from this machine so no special high temperature pipework is necessary. Soil line connection is by a pan collar or other preferred method. If the bell end on the polyethylene moulded trap is not required it can easily be cut off to provide a straight pipe connection. -
Page 34: Unit Specifications
Hose – valve to Cold Water Tank s/steel Braided 10mm WRAS Certified Frame Material stainless steel ARTGC Class 1 Detergent concentrate Caustic Detergent Malmet specific (5Lt) Alkaline Environmental conditions Transport and Storage Do not stack Fragile Keep away from rain Temperature -5°C to +50°C Issue 21... -
Page 35: Warranty Statement - Australia Only
Website: www.malmet.com.au Warranty Statement – Australia Only Subject to the following conditions, we provide, from the date of purchase, the following warranty on Malmet units and spare parts: Functional components found within the unit to be defective in workmanship or material will be repaired or replaced free of charge subject to the periods of warranty specified. - Page 36 (and paid for) by the owner. It is the owner’s responsibility to provide safe access to the unit. Malmet, or any of its authorised service outlets, may refuse to perform maintenance or warranty work if access is unsafe, as determined by Malmet or any of its authorized service outlets at their sole discretion (acting reasonably).
- Page 37 HOW TO MAKE A CLAIM UNDER THIS WARRANTY If you believe there is a defect in a unit you have purchased from Malmet, you must notify Malmet in writing of such defect, by sending an email (“Notice of Defect”) to info@malmet.com.au prior to the expiration of the applicable warranty period set out in this warranty.
- Page 39 Refer Page 9 in the Operation, Maintenance and Installation Manual. INSERT THIS END INSERT THIS END OF BEDPAN FIRST OF SLIPPER PAN FIRST E & O E In the interest of continued product improvement, Malmet (Australia) Pty Ltd reserves the right to alter specifications without notice...