Harmar Mobility AL600 Installation And Owner's Manual
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Harmar Mobility AL600 Installation And Owner's Manual

Universal hybrid lift capacity: 350 lbs. side-door hybrid lift capacity: 275 lbs.
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See also: Installation Instructions & Owner's Manual
Hybrid Lifts
Installation and Owner's Manual
Read and understand this manual thoroughly before
attempting to install or operate the lift. If you have any
questions, please contact your Authorized Harmar Dealer or
Harmar's Technical Service Department.
P 800-833-0478 | F 866-234-5680 | tech@harmar.com
TEC0020 2018JAN3 P/N: 630-00025 Rev D
www.harmar.com | 800-833-0478
AL690
Side-Door Hybrid Lift
Capacity: 275 lbs.
Dealer Name & Contact Information:
Serial # of Your Lift:
Install Date:
AL600
Universal Hybrid Lift
Capacity: 350 lbs.

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Summary of Contents for Harmar Mobility AL600

  • Page 1 Hybrid Lifts Installation and Owner’s Manual www.harmar.com | 800-833-0478 AL600 Universal Hybrid Lift Capacity: 350 lbs. AL690 Side-Door Hybrid Lift Capacity: 275 lbs. Read and understand this manual thoroughly before Dealer Name & Contact Information: attempting to install or operate the lift. If you have any questions, please contact your Authorized Harmar Dealer or Harmar’s Technical Service Department.

  • Page 2: Table Of Contents

    OPERATING YOUR LIFT AL600 Parts List & Assembly . . . . . . . . . . . . 32-33 AL600 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 3 AL690 Parts List &...

  • Page 3: Section 1: Owner

    Figure 3-2 platform from either side. Figure 3-3 2. Secure the Chair. Each corner of the AL600 platform has a restraint attached, with a hook on the end. Place each hook in either the anchor plate slot or in each U-bolt. [Figure 3-2] Pull the loose end of each restraint tight.

  • Page 4: Al690 Operation

    LOADING & SECURING YOUR CHAIR 1. Lower the Lift Platform. Using your remote control, lower the lift platform until it reaches the ground and becomes level. 2. Drive Chair/Scooter onto Platform. Drive the chair or scooter onto the platform so that the heaviest portion is closest to the lifting tower (this is usually under the drive wheels, motor(s) and battery locations).

  • Page 5: Safety & Maintenance

    Do not add to or modify any part of the lift system without first consulting the lift manufacturer. .Any modifications may void warranties, as well as, hinder the structural integrity of the lift. AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3...
  • Page 6 Safety & Maintenance SECTION 1 : OWNER MAINTENANCE This Hybrid Lift is designed to be as trouble-free as possible, but as with any mechanical device, regular maintenance will help ensure that it continues to offer reliable and safe use for years to come.

  • Page 7: Section 2: Installer

    If you have any questions, concerns or comments, please contact our Technical Service Department at 800-378-6648 or tech@harmar.com. AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 8: Tools Required

    Preparation SECTION 2 : INSTALLER TOOLS REQUIRED Installations may vary to some degree, but below are the basic tools to have on hand for an Hybrid Lift installation. WIRE CUTTERS ALLEN WRENCH SET SOCKET SET WRENCH SET Speci cally Speci cally Speci cally 1/8”...

  • Page 9: Unpacking The Lift

    If any parts are missing or damaged, immediately contact the dealer who sold the lift. Do not attempt to install or use a lift that has missing or damaged parts. AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3...

  • Page 10: Installation Overview

    (If you skip this step, use a 12V shop battery.) 2. Remove Seating & Determine Lift Placement. AL600 AL690 Remove seating. For AL600 (page 14) this is usually the third row; for AL690, (page 22), second row. 43" 55"...

  • Page 11: Single Person Installation

    Figure 11-2 INSTALL BASE AS INSTRUCTED LATER IN MANUAL. RE-ATTACH TOWER ONCE BASE IS MOUNTED IN VEHICLE. RE-CONNECT 4 WAY & LIMIT SWITCH CONNECTORS. Figure 11-3 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 12: Wiring The Vehicle

    Wiring the Vehicle SECTION 2 : INSTALLER Improper Wiring is the #1 Cause of Problems in the Operation of a Vehicle Lift. Follow the Wiring Instructions Carefully The vehicle wiring harness is located in the hardware Figure 12-1 pack. The harness is manufactured to comply with SAE J1128 requirements.
  • Page 13 AUTOMOTIVE VOLTAGE TEST LIGHT METER Figure 13-4 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 14: Installation

    1. Remove 3rd Row Seating. [Figure 14-1] Figure 14-1 2nd ROW SEATING 2. The AL600 Leg must be mounted between 32” and 42” from the internal surface of the closed back 2nd ROW SEATING door of the vehicle. [Figure 14-2] CENTER 42”...
  • Page 15 Find hole from inside vehicle and drill 3/8” hole down through vehicle’s floor. USE EXTREME CAUTION Avoid Gas Tank, Fuel / Brake / Electrical Lines CAUTION Figure 15-2 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...
  • Page 16 Installation - AL600 SECTION 2 : INSTALLER With Removable 3rd Row Seating 7. Place mounting washers on bolts, on top of mounting flange on lift. Place ½” lock washers onto bolts. Thread ½-13 nuts onto bolts. 1/2-13 Hex Nut 1/2 Split Lock...
  • Page 17 17-5] Test full motion of lift into and out of the vehicle. Be sure lift is level and no obstructions interfere with platform travel. Tighten all fasteners from all steps at this time. Figure 17-5 Figure 17-3 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 18: Al600 Installation W/Folding 3Rd Row

    Installation - AL600 SECTION 2 : INSTALLER With Folding 3rd Row Seating 4. Attach brackets together and fasten using NOTE: A BA-02 Kit is needed for this installation. supplied hardware. [Figure 18-4] More detailed instructions on BA-02 installation will be provided with the BA-02 Kit.
  • Page 19 [Figure 19-1] Figure 19-1 Figure 19-3 9. The AL600’s leg will need to be mounted between 32” and 42” from the internal surface of the 10 B. If Seat Attachment Points are NOT Available: closed back door of the vehicle.
  • Page 20 Installation - AL600 SECTION 2 : INSTALLER With Folding 3rd Row Seating 13. Place mounting washers on bolts, on top of mounting flange on lift. Place ½” lock washers onto bolts. Thread ½-13 nuts onto bolts. 1/2-13 Hex Nut 1/2 Split...
  • Page 21 Be sure lift is level and no obstructions interfere with platform travel. Tighten all fasteners from ALL steps at this time. Figure 21-5 Figure 21-3 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 22: Al690 Installation

    Installation - AL690 SECTION 2 : INSTALLER 1. Remove 2nd Row Seating. [Figure 22-1] 3. Front Leg Attachment Figure 22-1 2. Installing the Front Leg. The AL690’s front leg must be mounted between 42” and 52” from the internal surface of the closed side door of the vehicle. Examine floor area for remaining seat attachment points that are recessed into the floor.
  • Page 23 24-36" False floor support available when applicable for vehicles with Stow & Go seating. (2nd row seats must be removed) FRONT LEG " " Figure 23-3 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...
  • Page 24 Installation - AL690 SECTION 2 : INSTALLER Rear Leg Attachment (con't) 4B. If Seat Attachment Points are NOT Available: Look under vehicle in approximate area where leg will need to be mounted. [Figure 24-2] Figure 24-1 4A. If Seat Attachment Points ARE Available: See Figure 24-2 Figure 24-1 for mounting diagram.
  • Page 25 Place 1/2" split lock washers onto bolts. Thread 1/2-13 nuts onto bolts. If no assistant is available, follow instructions on page 11 to avoid injury. WARNING AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...
  • Page 26 Installation - AL690 SECTION 2 : INSTALLER 6. Plug Hand Controller into lift. [Figure 26-1] Figure 26-1 7. Connect to vehicle harness. [Figure 26-2] From vehicle harness ( installed on page 12) BLACK BLACK FROM VEHICLE HARNESS FROM LIFT ( FROM BATTERY ) Figure 26-2 9.

  • Page 27: Chair / Scooter Preparation

    2. Loosen the screws that attach the plate to the Figure 27-4 seat. Allow enough room to slide the anchor plate between the seat and the seat plate. [Figure 27-2] Figure 27-2 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...
  • Page 28 Chair / Scooter Preparation SECTION 2 : INSTALLER ANCHOR U-BOLTS ALA580 U-BOLT HARDWARE KIT Use U-Bolts with Power Chairs or Scooter that do SEAT POST not have a center seat post. SEAT POST For power chairs or scooters without a center seat SEAT POST post, the seat is normally attached to a tubular frame.

  • Page 29: Troubleshooting

    INSULATION scooter battery. REMOVED FOR CLARITY 1 2 V R E A D I N G MOTOR LIGHTS UP DEAD EXAGGERATED TEAR OR CHAFF AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...
  • Page 30 Troubleshooting SECTION 2 : INSTALLER APPLY KNOWN GOOD POWER PROBLEM DIRECT TO MOTOR B A T T E Lift does not operate or lift operates slowly or S H O P MOTOR REPLACE intermittently MOTOR CAUSE APPLY KNOWN GOOD POWER DIRECT B A T T ER SH O P Bad electrical connection(s) / Circuit breaker...
  • Page 31 SOLUTION Adjust position of chair or scooter on platform. In some cases, a scooter plate can be added to the platform to allow more offset. AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 32: Al600 Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 33 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 34: Al690 Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 35 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 36: Base Stage Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 37 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 38: Middle Stage Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 39 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 40: Horizontal Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 41 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 42: Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 43 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 44: Drive Tower Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 45 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 46: Tower Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 47 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 48: Al600 & Al690 Tower & Base Assembly

    | www.harmar.com | 800-833-0478...
  • Page 49 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 50: Al600 & Al690 Electrical Sub Assembly

    | www.harmar.com | 800-833-0478...
  • Page 51 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 52: Al600 Platform Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 53 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 54: Al690 Platform Parts List & Assembly

    | www.harmar.com | 800-833-0478...
  • Page 55 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...

  • Page 56: Al600-690 Wiring Diagram

    | www.harmar.com | 800-833-0478...
  • Page 57 AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...
  • Page 58 Service Notes SECTION 2 : INSTALLER Service Description: Service Date: Performed By: Service Description: Service Date: Performed By: Service Description: Service Date: Performed By: | www.harmar.com | 800-833-0478...

  • Page 59: Section 3: Warranty

    THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, INCLUDING ALL IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION OF THE LIMITED WARRANTY DESCRIBED HEREIN. AL600 & AL690 Hybrid Installation & Owner's Manual TEC0020 2018JAN3 P/N: 630-00025 Rev D...
  • Page 60 Hybrid Lifts AL600 / AL690 www.harmar.com | 800-833-0478 Installation & Owner’s Manual 2075 47 th Street Sarasota, Florida 34234 TEC0020 2018JAN3 P/N: 630-00025 Rev D...

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Al690

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