Harmar Mobility AL600 Installation & Service Manual
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Harmar Mobility AL600 Installation & Service Manual

Harmar Mobility AL600 Installation & Service Manual

Hybrid vehicle lifts
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AL600/AL690
HYBRID
VEHICLE
LIFTS
INSTALLATION
& SERVICE
MANUAL
17MAR25 | 630-00177 A

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Summary of Contents for Harmar Mobility AL600

  • Page 1 AL600/AL690 HYBRID VEHICLE LIFTS INSTALLATION & SERVICE MANUAL 17MAR25 | 630-00177 A...

  • Page 3: Table Of Contents

    Single Person Installation Option ......8 INSTALLATION ................10 Wiring the Vehicle ..........10 AL600 Installation ..........12 AL600 Installation with Removable 3rd Row ..12 AL600 Installation with Folding 3rd Row .... 16 AL690 Installation ..........20 AL690 Installing the Front Leg ......20 AL690 Installing the Rear Leg ......

  • Page 4: Safety

    HYBRID VEHICLE LIFTS: SECTION 1 SAFETY SECTION 1 SAFETY SAFETY DEFINITIONS If you do not understand any portion of the installation procedures, please consult Harmar's Technical Service Department at This safety alert symbol appears when 800-833-0478. Do not attempt to install or use this the lift detects an issue within the unit lift if you have any hesitation or question.

  • Page 5: Introduction

    HYBRID VEHICLE LIFTS: SECTION 2 INTRODUCTION SECTION 2 INTRODUCTION DEVICE NAME: AL600 / AL690 HYBRID VEHICLE LIFTS Indications of Use: The Harmar Hybrid Vehicle Lift is intended to lift, secure and transport an unoccuplied mobility device for patients of mobility- impaired persons.

  • Page 6: Preparation

    HYBRID VEHICLE LIFTS: SECTION 3 PREPARATION SECTION 3 PREPARATION Installations may vary to some degree, but below UNPACKING THE LIFT are the basic tools to have on hand for a Hybrid Lift installation. 1. Check the box contents. Review each part against the packaging list to ensure that all If you have any questions, concerns or comments, parts have been included.

  • Page 7: Packing List

    HYBRID VEHICLE LIFTS: SECTION 3 PREPARATION PACKING LIST Installation Manual HYBRID VEHICLE LIFTS: 01JAN2025 | 630-00177 A...

  • Page 8: Installation Procedure Overview

    2. Remove Seating and Determine Lift Placement. ground or on/off a vehicle alone. Two people should For AL600 (See page 12) this is usually the third work together to place this lift inside a vehicle. row; for AL690, (See Page 20) , second row.
  • Page 9 HYBRID VEHICLE LIFTS: SECTION 3 PREPARATION 2. Remove 4 nuts at tower base. See Figure 3-3 4. Install base as instructed later in manual. 5. Re-attach tower once the base is mounted 9/16” in the vehicle. Re-connect 4-way and limit switches connectors.

  • Page 10: Installation

    HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION SECTION 4 INSTALLATION 3. Run the vehicle harness under and, when WIRING THE VEHICLE possible, through the vehicle back to the rear cargo area/trunk, gaining entry into the vehicle Improper wiring is the main cause of problems in through the firewall.
  • Page 11 HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 4. When harness is through the vehicle, remove the pin’s protective tubing. See Figure 4-3. Figure 4-4 6. Flip open end connector’s hinged retainer. • Insert pins as shown. See Figure 4-5 Figure 4-3 •...

  • Page 12: Al600 Installation

    Leg will need to be mounted. See Figure 4-11 for mounting diagram. 2. The AL600 Leg must be mounted between 32" and 42" from the internal surface of the closed Drill a pilot hole first, up from under the vehicle back door of the vehicle.
  • Page 13 HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION Figure 4-10 Figure 4-11 Installation Manual HYBRID VEHICLE LIFTS: 01JAN2025 | 630-00177 A...
  • Page 14 HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 7. Place mounting washers on bolts, on top of mounting flange on lift. Place ½" lock washers onto bolts. Thread ½-13 nuts onto bolts. 1/2-13 Hex Nut 1/2 Split Lock Washer Mounting Washer 5. Thread ½-13 nuts onto ½-13 x 4.00"...
  • Page 15 HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 9. Plug hand controller into lift. See Figure 4-13. Connect to vehicle harness. See Figure 4-14. Figure 4-13 11. Attach platform by placing platform’s upright pins into u-shaped bracket on tower. See Figure 4-16. From vehicle harness ( installed on page 12) BLACK...

  • Page 16: Al600 Installation With Folding 3Rd Row

    HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 4. Attach brackets together and fasten using WITH FOLDING 3RD ROW SEATING supplied hardware. See Figure 4-22. NOTE: A BA-02 Kit is needed for this installation. More detailed instructions on BA-02 installation will be provided with the BA-02 Kit.
  • Page 17 See Figure 4-28 for mounting diagram. See Figure 4-26. Figure 4-26 Figure 4-28 9. The AL600’s leg will need to be mounted between 32" and 42" from the internal surface If Seat Attachment Points are NOT Available: of the closed back door of the vehicle.
  • Page 18 HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 13. Place mounting washers on bolts, on top of mounting flange on lift. Place ½" lock washers onto bolts. Thread ½-13 nuts onto bolts. 1/2-13 Hex Nut 1/2 Split Lock Washer Mounting Washer 11. Thread ½-13 nuts onto ½-13 x 4.00"...
  • Page 19 HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 15. Plug hand controller into lift. See Figure 4-31. Connect to vehicle harness. See Figure 4-32. Figure 4-31 From vehicle harness ( installed on page 12) 17. Attach platform by placing platform’s upright pins into u-shaped bracket on tower. See Figure 4-34 BLACK BLACK...

  • Page 20: Al690 Installation

    HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 4. If Seat Attachment Points ARE Available: AL690 INSTALLATION See Figure 4-39 for mounting diagram. INSTALLING THE FRONT LEG 1. Remove 2nd Row Seating. See Figure 4-36. Figure 4-36 2. The AL690’s front leg must be mounted between 42"...

  • Page 21: Al690 Installing The Rear Leg

    HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION If Seat Attachment Points are NOT Available: INSTALLING THE REAR LEG Look under vehicle in approximate area where Leg will need to be mounted. See Figure 4-41 1. The AL690’s rear leg will be installed approximately 24"...
  • Page 22 HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 3. If Seat Attachment Points ARE Available: If Seat Attachment Points are NOT Available: See Figure 4-45 for mounting diagram. Look under vehicle in approximate area where leg will need to be mounted. See Figure 4-47. Figure 4-45 Figure 4-47 Drill a pilot hole first, up from under the vehicle...
  • Page 23 HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 4. Thread ½-13 nuts onto ½-13 4.00"L bolts installed previously. Place ½" lock washer onto bolts. Place mounting washers onto bolts Using an assistant, place lift onto bolts through mounting flange on lift as shown. See Figure 4-48.
  • Page 24 HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 5. Plug Hand Controller into lift. See Figure 4-49. Figure 4-49 6. Connect to vehicle harness. See Figure 4-50. From vehicle harness ( installed on page 12) 8. Attach platform by placing BLACK BLACK FROM VEHICLE HARNESS platform’s upright pins into FROM LIFT...

  • Page 25: Chair/Scooter Preparation

    HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION 3. Make sure the anchor plate will extend about CHAIR/SCOOTER 1-½" on each side of the cushion. This provides PREPARATION space for the user to secure the strap hooks to the chair. The strap hooks included with your chair can be 4.

  • Page 26: Anchor U-Bolts

    HYBRID VEHICLE LIFTS: SECTION 4 INSTALLATION ANCHOR U-BOLTS Use U-Bolts with Power Chairs or Scooter that do not have a center seat post. 1. For power chairs or scooters without a center seat post, the seat is normally attached to a tubular frame.

  • Page 27: Troubleshooting

    HYBRID VEHICLE LIFTS: SECTION 5 TROUBLESHOOTING SECTION 5 TROUBLESHOOTING APPLY KNOWN GOOD POWER DIRECT TO MOTOR PROBLEM B A T T E S H O P Lift does not operate or lift operates slowly or MOTOR REPLACE intermittently. MOTOR CAUSE APPLY KNOWN GOOD Bad electrical connection(s)/Circuit breaker.

  • Page 28: Manual Override

    For Rotational Motor, see Figure 6-5. car battery dies), you can still operate the lift using the manual override system. The AL600 has two motors; the Lifting Motor and the Rotation Motor. The manual override system on both motors is a 1/4"...
  • Page 29 HYBRID VEHICLE LIFTS: SECTION 5 TROUBLESHOOTING Lifting Motor (Up - Down) CCW: Down CW: Up DOWN Figure 6-4 CAUTION Before retracting the lift into the vehicle, be sure that the lift is fully compressed in the UP position. Not doing so may result in damage to the vehicle and/or lift.

  • Page 30: Maintenance & Inspection

    HYBRID VEHICLE LIFTS: SECTION 6 MAINTENANCE SECTION 6 MAINTENANCE & INSPECTION Annual inspections are highly recommended to help RECOMMENDED ANNUALLY prevent unsafe conditions and operation. • Replace batteries (if equipped) DEALER MAINTENANCE PREFERRED CLEANING SCHEDULE AND LUBRICATION RECOMMENDED EVERY 6-MONTHS MAINTENANCE •...
  • Page 31 HYBRID VEHICLE LIFTS NOTES Installation Manual HYBRID VEHICLE LIFTS: 01JAN2025 | 630-00177 A...
  • Page 32 1500 Independence Blvd., Suite 220 Sarasota, FL 34234 800-833-0478 www.harmar.com...

This manual is also suitable for:

Al690

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