Peak SML-2500 Installation And Service Manual
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Peak SML-2500 Installation And Service Manual

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SINGLE POST LIFT
Model:SML-2500

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Summary of Contents for Peak SML-2500

  • Page 1 SINGLE POST LIFT Model:SML-2500...

  • Page 2: Table Of Contents

    II. INSTALLATION REQUIREMENT ........................3 III. STEPS OF INSTALLATION ..........................4 Ⅳ EXPLOEDED VIEW ............................. 20 V. TEST RUN ................................23 VI. OPERATION INSTRUCTIONS ........................25 VII.MAINTENANCE SCHEDULE .......................... 26 VIII. TROUBLE SHOOTING ..........................27 IX. PARTS LIST FOR SML-2500 ......................... 28...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS MOBILE CHAIN-DRIVE SINGLE POST MODEL SML-2500 FEATURES · Compact design. · Hydraulic cylinders, designed and made on ANSI standard, utilizing NOK oil seal in cylinder. · Self-lubricating UHMW Polyethylene sliders and bronze bush. · Single-point safety release, and dual safety design.
  • Page 4 Arm Swings View Fig.2...

  • Page 5: Installation Requirement

    II. INSTALLATION REQUIREMENT A.TOOLS REQUIRED  Screw sets  Level Bar  Tape Measure(7.5mm)  English Spanner(12″)  Pliers  Wrench set：(10  Socket Head Wrench：(4 ＃ ＃ ＃ ＃ ＃ ＃ ＃ 、13 、14 、12 、5 、6 ＃ ＃ ＃...

  • Page 6: Steps Of Installation

    III. STEPS OF INSTALLATION A. Location of installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Check the parts before assembly 1. Packaged lift and hydraulic power unit (See Fig. 4) Column Power unit Base...

  • Page 7: Move Aside The Parts And Check The Parts According To The Shipment Parts List(See Fig

    2. Take off the packaging on the machine Take off the packing rack. 3. Move aside the parts and check the parts according to the shipment parts list(See Fig.5 & 6) Fig.5 Fig.6 4. Check the parts of the parts bag according to the parts bag list (See Fig. 7) Fig.7...
  • Page 8 C. Lay the base flat to the ground, confirm installation place according to the ground state, the main purpose is to save space. (See Fig.8) Fig.8 D. Install column and lift platform 1.Lay the column flat to the ground.(See Fig.9) Fig.9 2.Connecting oil hose of cylinder.
  • Page 9 3.Fix column to the base plate. (See Fig.11) 4.Fix lifting platform to carriage.(See Fig.12) Fig.12 Fig.11...
  • Page 10 E. Install motor fixed plate, power unit and oil hose(See Fig.13) Note: Tighten the oil hose fitting and power unit fitting to avoid oil leakage; Pay attention to the direction of power unit fitting. Tighter the screw with 19# wrench set after installing power unit fitting.
  • Page 11 F. Install control box and limit switch.(See Fig.14) Fig.14 G. Install plastic barrier(See Fig.15) Clip support The plastic barrier pass through from here Fig.15...
  • Page 12 H. Install photoelectric switch Photoelectric switch installed on the photoelectric switch protection cover and tighten cup head bolt M4*24 with nut M4(Fig.16), then install the protection cover on the reinforcing plate by cup head bolt M6*8 (Fig.17). Cup head bolt Fig.16 Fig.17...
  • Page 13 I. Install electric system 1.Connecting wire with control box (See Fig.18) Note:(1)Specification of wire of limit switch and Air solenoid valve is 2×1 Wire cable for power source and motor are 4×2.5 (2)Using white bobbin to wind around wire and air line. Connecting wire of power Connecting wire of Air...
  • Page 14 This point shows Using cross the present rated screwdriver to adjust current value rated current value of thermal relay Fig.19 3. 380V Wire connection and circuit diagram 3.1 Wire connection diagram in the control box(See Fig.20) Fig.20...
  • Page 15 3.2 380V power unit motor wires connection diagram (see Fig.21) Connecting the wires(M1, M2, M3) to the terminals in control box respectively ,then connect the power supply ,push down the “UP” button. Connect the wires M1、M2 interchange if the machine can not lift while the motor is running . Ground wire Fig.21 3.3 380V circuit diagram (see Fig.22)
  • Page 16 380V Circuit component Item Name Code Specification Item Name Code Specification Push Power switch 25A AC Single button Push Fuse Down Single button Lower Circuit alarm Double breaker button Circuit Transform 24V AC breaker AC contractor 24V AC Alarm 24V AC Limited 8108 10A Motor...
  • Page 17 4.2 220V power unit motor wires connection diagram (see Fig.24) Motor wire (M1,M2) separately connected to the corresponding terminals in the control box. Ground wire Fig.24 4.3.220V circuit diagram (see Fig.25) Single phase Fig.25 220V Circuit component Item Name Code Specification Item Name...
  • Page 18 J. Install protection slot and safety device cover (see Fig.26) Using the winding belt around the spare wires after the installation of protection slot. Installation steps of protection slot: Use winding belt around Wire of limited switch Wire of motor Oil hose of power unit 2.
  • Page 19 K. Install lifting arms(see Fig.27) Lowing the carriages down to the lowest position, fix hex screw M8*16 with spring washerφ8 and washerφ8 separately(see Fig.27) then tighten the screw (See Fig. 28). Hex screw M8*16 with spring washer φ8 and washer φ8. Fig.27 Tighten the screw Fig.28...
  • Page 20 L. Install wheel assembly First tighten the wheel assembly fixed square pipe by inner hex screw with spring washer φ12 and washer φ12. Put the wheel assembly into the fixed square pipe (Fig.30), insert the wheel assembly connecting board and fixed by elastic latch (Fig.31). Finally wheel assembly pin go through the fixed square pipe, and buckle the spring.
  • Page 21 M. Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil. Note: In consideration of Hydraulic Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46#. N. Using level to measure and adjust the column to be vertical. Use level to measure the column by front and side to make sure the...

  • Page 22: Ⅳ Exploeded View

    Ⅳ EXPLOEDED VIEW Model: SML-2500 54 55 56 Fig.34...
  • Page 23 Cylinder exploded view Fig.35 Control box exploded view Fig.35 Fig.36...
  • Page 24 Electric Power Unit 220V/50HZ/ Fig.37 380V/50HZ/ 1 phase 3 phase Illustration of hydraulic valve for hydraulic power unit a. Electric power unit, 220V/50HZ, 1 phase (See Fig. 38) Relief valve Oil return port Throttle valve Hydraulic solenoid valve Oil outlet Check valve Fig.38...

  • Page 25: Test Run

    b. Electric power unit, 380V/50HZ, 3 phases (See Fig. 39) Relief Oil return port valve Throttle valve Solenoid valve Check valve Outlet Fig.39 V. TEST RUN 1. Adjust the lower speed (Fig.40) You can adjust the lower speed of the lift if needing: Loosen the Fixing Nut of the Throttle Valve, and then turn the Throttle Valve clockwise to decrease the lower speed,or counterclockwise to increase the lower speed.
  • Page 26 2. Test with load After finishing the above adjustment, test running the lift with load. Run the lift in low position for several times first, make sure the lift can rise and lower synchronously, the safety device can lock and release synchronously. And then test run the lift to the top completely.

  • Page 27: Operation Instructions

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of site near the lift; 2. Position lift arms to the lowest position; 3. To shortest lift arms; 4. Open lift arms; 5. Position vehicle beside of the lifting arm, cab should at the other side of the column; 6.

  • Page 28: Vii.maintenance Schedule

    VII.MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 117 Nm; 2. Check all connectors, bolts and pins to insure proper mounting; 3. Lubricate cable with lubricant; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 29: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1.Button does not work 1. Replace button 2.Wiring connections are not in good 2. Repair all wiring connection condition Motor does 3. AC contractor burned out 3. Repair or replace contractor not run 4. Motor burned out 4.

  • Page 30: Parts List For Sml-2500

    IX. PARTS LIST FOR SML-2500 Item Part# Description QTY. Note 102611 Base 201020 90° Fitting for Cylinder 102606 Column 102608 Carriage 101002 Hex Bolt 201114 Lock Washer 209128 Washer 101001 Hex Bolt 420175 Hex Nut 209022 Washer 209126 Hex Bolt...
  • Page 31 Item Part# Description QTY. Note 206023 Self Locking Nut 217069 Hex Bolt 206079 Cap Head Bolt 209012 Spring Pin 203002 Power Side Safety Device 209007 Safety Spring 209009 Cap Head Bolt 209008 Safety Cover 206002 Safety Pin 206003A Rubber handle sleeve 203013 Coupling 610026...
  • Page 32 101011 Control Handle 420043 Hex Socket Bolt 720003 Compression Spring 101009 Rack Fixed Plate 101008 Rack Parts Box 209145 Screw 206123 Control Box 102014 Photoelectric Switch Assy 102018 Photoelectric Switch Protection Cover 420019 Power Unit Parts For Hydraulic Cylinder 65-1 207027 Piston Rod 65-2...
  • Page 33 Parts for Electric Power Unit 220V/50HZ/1 Phase 71150031 AMGO Label 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 81400362 Oil block 10209149 Spring Washer 81400276 Inner Hex Iron Plug 81400259 Red Plastic Plug 85090142 Hex Socket Bolt 81400280 Gear Pump 81400294 Release Valve 10209034...
  • Page 34 85090167 Magnet 81400290 Filter 81400286 Motor 81400286 Cover of Motor Terminal Box 420148 Cap Bolt with Washer 81400296 81400459 Throttle Valve Body 10209069 O-Ring 81400266 Relief Valve 81400284 Inner Hex Iron Plug 81400420 Solenoid Valve Coil 81400423 Electric Release Valve 81400267 Check Valve 81400375...
  • Page 35 72110301 10/2017...

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