CAME FE4024 Installation Manual
CAME FE4024 Installation Manual

CAME FE4024 Installation Manual

Operator for swing gates

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11 9D V39E N
OPERATOR FOR SWING GATES
Installation manual
FE4024 - FE4024V
English
EN

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Summary of Contents for CAME FE4024

  • Page 1 11 9D V39E N OPERATOR FOR SWING GATES Installation manual FE4024 - FE4024V English...
  • Page 2 • This product should only be used for the purpose for which it was explicitly OPERATIONS THEY ARE NOT EXPLICITLY REQUIRED AND ASKED to do in the designed. Any other use is considered dangerous. CAME S.p.A. is not liable for manuals. For repairs, adjustments and extraordinary maintenance, CONTACT any damage resulting from improper, wrongful or unreasonable use •...
  • Page 3 The gearmotor consists of die cast aluminium casing with a worm screw and spiral ring gear system inside. Permanent liquid grease lubrication. Intended use The FE4024/FE4024V gearmotor has been designed and built by CAME S.p.A. in compliance with current safety standards to motorise swing gates for residential or condominium use.
  • Page 4 Technical data Type FE4024 FE4024V Protection rating (IP) Power supply (V - 50/60 Hz) 230 AC 230 AC Motor power supply (V - 50/60 Hz) 24 DC 24 DC Power draw (A) 7 max. 5 max. Power (W) Torque (Nm) 360 max.
  • Page 5 Dimensions (mm) Example of a system 1. Gearmotor 2. Control panel 3. Junction box 4. Antenna 5. Flashing light 6. Selector 7. Photocells 8. Inspection chamber 9. Electric lock 10. Mechanical stops 11. Photocell column...
  • Page 6: General Installation Instructions

    GENERAL INSTALLATION INSTRUCTIONS Installation must be carried out by qualified and experienced personnel in compliance with applicable regulations. Preliminary checks Before starting installation: • Provide a suitable single-pole disconnection device, with a maximum of 3 mm between the contacts, to disconnect the power supply ; •...
  • Page 7: Installation

    INSTALLATION The following illustrations are only examples, given that the space for securing the operator and accessories varies depending on the overall dimensions. The installation technician is responsible for choosing the most suitable solution. Installing corrugated tubes Set up corrugated tubes for the connections coming from the junction box. N.B.
  • Page 8 Mark the fixing points on the pillar bracket and gate bracket, respecting the values shown in the drawing. Drill the marked points. Insert the anchors or use suitable inserts for holding the brackets. N.B. the illustrations are mere examples, it is up to the installer to choose the most suitable solution depending on leaf type and thickness.
  • Page 9 Position and secure the brackets as shown in the drawing. Securing the gearmotor Insert the side panels in the pillar bracket slots. One is used for passing through the cables, the other for passing through the gearmotor arm. N.B. before inserting the panel for passing through the cables, assemble a cable gland suitable forthe cables to be used. Side panel for transmission arm passage...
  • Page 10 Securing the transmission arms UNI 5933 M6x20 screw Washer Insert the transmission arm with the bushing in the motor shaft and secure it with the washer and screw. Bushing Secure the drive arm to the transmission arm using the screw and washer. Washer UNI 5739 M8x16 screw Release the gearmotor (see figure) and...
  • Page 11 Caution: if there are no end stops, end runs must be fitted. Securing the end runs and determining the end run points For left-hand gearmotor. Secure the end run to the gearmotor and insert the cams on the guide. UNI6957 Ø2.9X19 screw Cams End run Cam guide...
  • Page 12 For right-hand gearmotor. Secure the end run to the gearmotor, invert the microswitch cables and insert the cams on the guide. UNI6957 Ø2.9X19 screw End run Cams Rail Close the leaf fully and turn the cam clockwise until the closing microswitch is activated. Secure the cam with the screws. Closing microswitch Fully open the leaf and turn the other cam anti-clockwise until the opening microswitch is activated.
  • Page 13: Electrical Connections

    ELECTRICAL CONNECTIONS For electrical connection operations, use the chamber and the junction boxes. For further information regarding functions and adjustment, refer to the technical documentation for the control panel. Control panel Left-hand gearmotor. Right-hand gearmotor. Junction box Inspection chamber 002ZLJ14 control panel M N E + E - terminal block 002ZLJ24 control panel...
  • Page 14: Final Operations

    FINAL OPERATIONS Securing the covers When the connections and adjustments have been made, drill the cover at the point marked at the top for the left-hand gearmotor and at the bottom for the right-hand gearmotor. Hole for the left-hand motor release rod Hole for the right-hand motor release rod Ø12 mm...
  • Page 15 Securing the release knobs Insert the knob onto the release rod and secure it using the washer and the screw. LEFT RIGHT UNI 6592 4.3x9 washer UNI 6954 3.9x9.5 screw Releasing the gearmotor RELEASING LOCKING LOCKING RELEASING...
  • Page 16 INSTALLING AND CONNECTIONS FOR OUTWARD-OPENINGS Below are the only procedures that vary compared to standard installations: Securing the brackets N.B. the drawings refer to installation of the left-hand gearmotor. The installation of the right-hand gearmotor is symmetrical. Determine the fixing point for the gate bracket and calculate the fixing point of the pillar bracket, respecting the values shown in the drawings and table. Application size Leaf opening 90°...
  • Page 17 Open the leaf fully and turn the cam anti-clockwise until the opening microswitch is activated. Secure the cam with the screws. Opening microswitch Close the leaf fully and turn the other cam clockwise until the closing microswitch is activated. Secure the cam with the screws. Closing microswitch...
  • Page 18 For right-hand gearmotor. Secure the end run to the gearmotor, invert the microswitch cables and insert the cams on the guide. UNI6957 Ø2.9X19 screw End run Cams Rail Open the leaf fully and turn the cam clockwise until the opening microswitch is activated. Secure the cam with the screws. Opening microswitch...
  • Page 19 Close the leaf fully and turn the other cam anti-clockwise until the closing microswitch is activated. Secure the cam with the screws. Closing microswitch Electrical connections For electrical connection operations, use the chamber and the junction boxes. For further information regarding functions and adjustment, refer to the technical documentation for the control panel. 002ZLJ14 control panel terminal block M N E + E - 002ZLJ24 control panel terminal block...
  • Page 20: Maintenance

    MAINTENANCE ☞ Before any maintenance, disconnect power to prevent any possible dangerous situations that can be caused by accidental movement of the operator. Periodic maintenance ☞ It is advisable to check lubrication periodically and check that the operator fixing screws are tight. In the event of abnormal vibrations or squeaking, lubricate the joints with grease, as shown in the figure below.
  • Page 21 Extraordinary maintenance The table below is used to note any extraordinary maintenance, repairs or improvements carried out by specialist companies. N.B.: Extraordinary maintenance must be carried out by specialist technicians. Extraordinary maintenance log Installation technician stamp Operator name Date of intervention Technician signature Customer signature Intervention carried out _________________________________________________________________________________...
  • Page 22: Troubleshooting

    ☞ CAME S.p.A. implements an EN ISO 14001-certified and compliant Environmental Management System at its plants, to ensure environmental protection. Please continue our efforts to protect the environment, something that CAME considers to be one of the foundations in developing its business and market...
  • Page 23 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONALLY LEFT BLANK...
  • Page 24 CAME S.p.A. CAME S.p.A. Via Martiri Della Libertà, 15 Via Cornia, 1/b - 1/c 31030 Dosson di Casier Dosson di Casier 33079 Sesto al Reghena Sesto al Reghena Treviso Treviso - Italy Pordenone Pordenone - Italy (+39) 0422 4940 (+39) 0434 698111...

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Fe4024v

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