CAME FERNI 1024 KIT Installation Manual
CAME FERNI 1024 KIT Installation Manual

CAME FERNI 1024 KIT Installation Manual

Automation for swing gates

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AUTOMATION
1 19D U3 2EN
FOR SWING GATES
INSTALLATION MANUAL
F1024
EN
English

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Summary of Contents for CAME FERNI 1024 KIT

  • Page 1 AUTOMATION 1 19D U3 2EN FOR SWING GATES INSTALLATION MANUAL F1024 English...
  • Page 2: Read Carefully

    • Employ this product only for the use for which it was expressly made. Any nary maintenance, CALL TECHNICAL ASSISTANCE • Log the job and checks other use is dangerous. CAME S.p.A. is not liable for any damage caused by into the periodic maintenance log.
  • Page 3: Legend Of Symbols

    4 Description 4.1 Gearmotor This product is engineered and manufactured by CAME S.p.A. and complies with current safety regulations. The gearmotor is composed of two, cast aluminium half shells inside of which rest the gearmotor and endstops – with electro blo- cking –...
  • Page 4: Installation

    4.3 Description of parts 1) Base plate 2) Gearmotor assembly 3) Motor cover 4) Articulated transmission arm 4.4 Overall dimensions 5 Installation Installation must be carried out by expert qualified personnel and in full compliance with current regulations. 5.1 Preliminary checks Before installing, do the following: •...
  • Page 5: Tools And Materials

    5.2 Tools and materials Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer. 5.3 Cable list and minimum thickness Type of Cable length...
  • Page 6 5.5 Mounting - Secure the base plate to the pillar using ø8 screws and ø14 moulded inserts making sure the minimum distance of 150mm from the ground is met. - Secure the A bracket (using ø8 screws or by welding) to the gate leaf making sure the 450mm and 19mm distances measurements and are met.
  • Page 7 - Insert the straight semi-arm into the motor shaft. Apply the fl ared washer, the M6x20 screw and lock the semi-arm using the two grub screws. Join and secure the two arms using the washer and M8x16 screw. Release the motor (see p. 7) and secure the curved semi-arm to the “A”...
  • Page 8 Lower cam When performing the next, required, electronic adjustment of the closing space, please consult the technical documentation of the installed CAME control panel. Once finished with mounting, electrical connections and adjustments, lock the motor back into place and replace the cover securing it with the 4 issued screws.
  • Page 9: Maintenance

    5.9 Connecting to the ZL19N/ZL170N control panel Motor terminals Control panel terminal board M -N F -Fa R -Rc Connecting the motor Opening endstop microswitch Closing-speed brake microswitch 7 Maintenance 7.1 Maintenance Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check that the safety devices work properly;...
  • Page 10: Troubleshooting

    7.2 Trouble shooting MALFUNCTIONS POSSIBLE CAUSES CHECK AND REMEDIES The gate will not • There is no power • Check that the power is up open nor close • The gearmotor is released • Lock gearmotor (Chapt. 5.8) • The transmitter’s batteries are run down •...
  • Page 11: Phasing Out And Disposal

    CAME S.p.A. employs a UNI EN ISO 14001 certified and compliant environmental protection system at its plants, to ensure that environmental safeguarding. We ask you to keep protecting the environment, as CAME deems it to be one of the fundamental points of its market operations strategies, by simply following these brief guidelines when disposing: DISPOSING THE PACKING MATERIALS The packing components (cardboard, plastic, etc.) are solid urban waste and may be disposed of without any particular difficulty,...
  • Page 12 CONTROL PANEL 319U33EN FOR 24V GEARMOTORS INSTALLATION MANUAL ZL19N...
  • Page 13: Intended Use

    This symbol tells you what to tell the end-user. 2.1 Intended use The ZL19N control panel is engineered and built by Came Cancelli Automatici S.p.A. to command swing gate operators of the FERNI and FROG 24 V DC series. Any installation and use other than that specified in this manual is forbidden.
  • Page 14 You can also connect: - gate open warning-lamp; - the cycle lamp; - the electro lock; - the 002LB18 for emergency operations in case of power outages. Types of defi nable commands: - opening/closing; -opening/closing with maintained action; - partial opening; - partial stop;...
  • Page 15: Main Components

    4.2 Main components Transformers Speed adjuster connectors Terminal board for connecting the 002LB18 card (if unused, make sure that bridges are connected among A-B;C-D; E-F; G-h) Accessories fuse Card fuse Amperometric sensitivity during travel adjustment trimmer Amperometric sensitity during travel adjustment trimmer Amperometric sensitivity during slowdown adjustment trimmer...
  • Page 16 5.2 Tools and equipment Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current regulations. Here are some examples. 5.3 Anchoring and installing the box 1) Secure the base of the panel in a safe area; yes max. 6 mm Head with to.
  • Page 17: Electrical Connections

    6 Electrical connections 2 FROG 24 V motors M1 N1 M2 N2 Power supply Opening brown slowdown blue Closing brown slowdown 1 FROG 24 V motor M1 N1 M2 N2 RA2-C= Opening slowdown Power supply RC2-C= Closing slowdown 2 FERNI 24 V motors Shortcircuit M1 N1 M2 N2 Power supply...
  • Page 18 Accessories power source Terminals for powering accessories: - at 24 V (AC) with 230 V (AC) - at 24 V (DC) with 24 V (DC) Overall allowed power: 40 W 230 V AC powered, 50 / 60 Hz frequency Electro lock connection (12V-15 W max.) Lighting and warning devices Flashing-light (contact rated for: 24 V - 25 W max.
  • Page 19 Safety devices Delta-S (N.C.) "partial stop" contact Input for safety devices like photocells, sensitive edges and other devices that comply with EN 12978 regulations. Stops gate leaves if they are moving and then automatically closes them. If unused set DIP switch n.8 to ON. C1=Reopening when closing (N.C.) Contact»...
  • Page 20 Command devices Stop button ((N.C.) contact.) Gate stop button with exclusion of automatic closing, to resume movement press command button or transmitter button. If unused set DIP switch n.9 to ON. Key-switch selector and/or opening button N.O. contact) - Command for gate opening. Key switch selector and/or opening button (N.O.
  • Page 21: Selecting Functions

    ACCESSORIES FUSE 2A 7 Selecting functions L1T L2T CONTROL BOARD ELECTRIC LOCK FUSE 2A FUSE 315mA MOTOR 1 MOTOR 2 FUSE 10A FUSE 10A CONTROL BOARD 10-WAY DIP-SWITCH ZL19 FINE ADJ. SLOWDOWN ZL19A AMP.SENS. AMP.SENS. AMP. SENS. Z Z L L 1 1 9 9 B B C C H H 1 1 C C H H 2 2 B B 1 1 / / B B 2 2...
  • Page 22 8 Settings - END ADJ/SENS. * End adjustement of amperometric sensor during travel:min/max. - AMP SENS. * Adusts the amperometric sensitivity which controls the force developed by the motor during movement; if the force exceeds the adjusted level, the system intervenes and inverts the direction of travel.
  • Page 23: Activating The Radio Command

    Adjusting travel and slowdown speeds For adjusting the travel and slowdown speeds, move the fastons M1 slowdown faston M2 slowdown faston M1 travel faston M2 travel faston 9 Activating the radio command Antenna POS. A POS. B Connect the antenna cable to the terminals.
  • Page 24 CUT THE MAIN POWER SUPPLY (and/or disconnect the batteries) and snap in the radio-frequency card into the electronic card. N.B.: The electronic card recognises the radio-frequency card only when it is powered up. AF card Transmitters ATOMO AT01 • AT02 AT04 See instructions sheet in the packa- ge of the AF43SR radiofrequency card...
  • Page 25 Memorisation CH1 = Channel for direct function command to gearmotor control panel ("open only" command / "open-close-invert" command o "open-stop-close-stop", depending on selection made on DIP switches 2 and 3). CH2 = Channel for direct commands to an accessory device connected on B1-B2. 1) Keep CH1 button pressed on the electronic card.
  • Page 26: Dismantling And Disposal

    Management System in compliance with the UNI EN ISO 14001 standard to ensure environmental protection. Please help us to safeguard the environment. At CAME we believe this to be one of the fundamentals in its market operations and development strategies. Just follow these short disposal instructions: DISPOSING OF THE PACKAGING The components of the packaging (i.e.

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F1024

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