CAME Ferni Series Installation Instructions Manual
For a “single” gate
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Also See for Ferni Series:
- Installation instructions manual (36 pages) ,
- Standard installation (16 pages) ,
- Manaul (16 pages)
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CAME UNITED KINGDOM LTD
ORCHARD PARK INDUSTRIAL ESTATE
TOWN STREET, SANDIACRE,
NOTTINGHAM, NG10 5BP
TEL: 0115 921 0430
FAX: 0115 921 0431
INTERNET - www.cameuk.com
E-MAIL - enquiries@cameuk.com
THE FERNI-S KIT CONSISTS OF:
1 X FERNI MOTOR
1 X CONTROL PANEL
1 X RADIO FREQUENCY CARD
1 X TUNED ANTENNA
2 X REMOTE CONTROL TRANSMITTERS
1 X PAIR SAFETY PHOTOCELLS
TECHNICAL
HELPLINE
0115 921 0430
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Table of Contents
Related Manuals for CAME Ferni Series
Summary of Contents for CAME Ferni Series
- Page 1 CAME UNITED KINGDOM LTD ORCHARD PARK INDUSTRIAL ESTATE TOWN STREET, SANDIACRE, TECHNICAL NOTTINGHAM, NG10 5BP HELPLINE TEL: 0115 921 0430 FAX: 0115 921 0431 0115 921 0430 INTERNET - www.cameuk.com E-MAIL - enquiries@cameuk.com THE FERNI-S KIT CONSISTS OF: 1 X FERNI MOTOR...
- Page 2 I N T R O D U C T I O N THESE INSTRUCTIONS WILL SHOW YOU HOW TO INSTALL A FERNI MOTOR TO A SINGLE GATE. PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS CAREFULLY BEFORE STARTING ANY WORK. UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE. FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.
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Page 3: Table Of Contents
INSTALLATION INSTRUCTIONS CONTENTS 1) Stage 1:- Civil & Mechanical Section Page PRE-INSTALLTION CHECK MOUNTING THE MOTOR BASE PLATE 2) Stage 2:- Wiring & Electrical FITTING THE CONTROL PANEL IN THE CASING BASIC CABLE LAYOUT LOW VOLTAGE CABLE LAYOUT 3) Stage 3:- Installation Section INSTALLING THE MOTORS INSTALLING THE DRIVE ARMS ADJUSTING THE OPEN &... -
Page 4: Pre-Installtion Check
STAGE 1 CIVIL & MECHANICAL SECTION 1.1 - Pre-Installation Check BEFORE BEGINNING YOUR FERNI S GATE INSTALLATION CHECK THE FOLLOWING: THE GATE POST OR PIERS ARE STRONG ENOUGH TO SUPPORT THE GATE AND THE MOTOR THE GATE IS STRONG ENOUGH TO BE AUTOMATED. THE GATE SWINGS FREELY FROM OPEN TO CLOSE AND THERE IS NO FRICTION ON THE HINGS. -
Page 5: Mounting The Motor Base Plate
1.2 - Mounting the Motor Base Plate Fig 2 Bracket “A” Base Plate USING SUITABLE ANCHOR BOLTS OR CHEMICAL RESIN FOR BRICK PIER SECURITY MOUNT THE MOTOR PLATE TO THE BRICK PIER. FOR WOODEN POSTS IT IS ADVISED TO FIX THE MOTOR PLATE TO THE POST. - Page 6 END OF INSTALLATION STAGE 1 BEFORE STARTING STAGE 2 - Wiring & Electrical PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. Checked Requirements 2. Mounted Motor Base Plate NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO BEGIN STAGE 2 OF YOUR FERNI AUTOMATION KIT INSTALLATION...
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Page 7: Fitting The Control Panel In The Casing
STAGE 2- WIRING & ELECTRICAL 2.1 - Fitting the Control Panel in the Casing Securely fasten the control panel PCB to the casing with the screws supplied. Screw positioning holes Fastening screws Green connector point Screws Plug the green connector from the transformer to the PCB ensuring that it connects the correct way. -
Page 8: Basic Cable Layout
2.2 - Basic Cable Layout THIS DIAGRAM DETAILS THE BASIC CABLE LAYOUT FOR A SINGLE MOTOR. THE POWER SUPPLY TO THE CONTROL PANEL SHOULD BE LIVE AND PROTECTED IN ACCORDANCE WITH THE 16TH EDITION ELECTRICAL REGULATIONS. THE SUPPLY SHOULD BE RATED AT A MINIMUM OF 6 AMPS. WHEN INSTALLING WIRES OUTDOORS THE CABLE APPROACH TO ALL DEVICES MUST BE FROM BELOW TO CREATE A “DRIP-LOOP”... -
Page 9: Low Voltage Cable Layout
Tuned Antenna Coaxial Cable Joint Box Safety Photocells Control Panel 4 Core Flex 3 Core SWA 1.5m Low Voltage ALL CAME ACCESSORIES CAN BE WIRED 0.2m STRANDED CABLE (BUGLAR ALARM TYPE). THE TUNED ANTENNA SHOULD BE WIRED WITH COAXIAL CABLE (RG59). - Page 10 END OF INSTALLATION STAGE 2 BEFORE STARTING STAGE 3 - Installation PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. Fitted the Control Panel in the Casing 2. Installed Basic Cable Layout 2. Installed Low Voltage Cable Layout NOW STAGE 2 IS FULLY COMPLETED YOU ARE READY TO BEGIN STAGE 3 OF YOUR FERNI AUTOMATION KIT INSTALLATION...
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Page 11: Installing The Motors
STAGE 3 INSTALATION SECTION 3.1 - Installing the Motor Fig 7 INSERT THE MOTOR INTO THE MOTOR BASE PLATE IN ALIGNMENT WITH THE 4 PRE-DRILLED HOLES AND FIX IT WITH THE TWO M8 X 110 BOLTS & NUTS SUPPLIED. FOR RIGHT HAND INSTALLATIONS, REVERSE THE POSITION OF THE MOTOR AND USE THE SECOND PAIR OF HOLES (SEE FIGURE 7) -
Page 12: Installing The Drive Arms
3.2 - Installing the Drive Arms Fig 8 M6 x 20 Countersink Washer M12 x 50 Knob M8 x 16 INSERT THE STRAIGHT ARM THROUGH THE GEARBOX, HOLDING IT IN PLACE FIT THE FLARED WASHER USING THE M6 X 20 COUNTER SUNET SCREW. -
Page 13: Adjusting The Open & Closed Cams
3.3 - Adjusting the Open & Closed Cams Fig 10 LOWER CAM UPPER CAM MICROSWITCH OPEN POSITION RELEASE THE GATE MOTOR AND MOVE THE GATE TO THE DESIRED OPEN POSITION. NOW ROTATE THE UPPER CAM UNTIL IT MAKES CONTACT WITH THE MICROSWITCH. - Page 14 END OF INSTALLATION STAGE 3 BEFORE STARTING STAGE 4 - Wiring & Electrical (2) PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. Installed the Motor 2. Installed the Drive Arm 3. Adjusted the Open & Closed Cams NOW STAGE 3 IS FULLY COMPLETED YOU ARE READY TO BEGIN STAGE 4 OF YOUR FERNI AUTOMATION KIT INSTALLATION...
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Page 15: Wiring The Motors
STAGE 4 WIRING & ELECTRICAL (2) 4.1 - Wiring the Motor ENSURE THAT THE MOTOR IS ADEQUATELY EARTHED. Fig 11 MOTOR EARTH L1 L2 U V W E1 ES 10 11 1 2 7 C1... -
Page 16: Wiring The Safety Photocells
4.2 - Wiring in the Safety Photocells SAFETY BEAMS SHOULD BE FITTED APPROXIMATELY 15 INCHES FROM GROUND LEVEL Fig 12 SAFETY SAFETY BEAM BEAM TRANSMITTER RECEIVER IF FITTING A SECOND ARC LINE OF SAFETY BEAMS THEN C & NC MUST BE WIRED IN “SERIES” 4.3 - Inserting the Radio Frequency Card Fig 13 INSERT THE RADIO FREQUENCY... -
Page 17: Wiring In The Tuned Antenna
4.4 - Wiring in the Tuned Antenna Fig 14 ANTENNA WIRING POINT 4.5 - Coding the Remote Controls 1. REMOVE THE BATTERY COVER & CASING OF THE REMOTE CONTROL HANDSET TO REVEAL THE DIAGRAM BELOW Fig 15 SET THE BANK OF DIPSWITCHES ON ALL REMOTES TO EXACTLY THE SAME... - Page 18 END OF INSTALLATION STAGE 4 BEFORE STARTING STAGE 5 - Commissioning the Control Panel PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. WIRED THE MOTOR AS SHOWN 2. WIRED IN THE SAFETY PHOTOCELLS 3. INSERTED THE RADIO FREQUENCY CARD 4. WIRED IN THE TUNED ANTENNA 5.
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Page 19: Initial Wiring & Control Panel Setup
STAGE 5 COMMISSIONING THE CONTROL PANEL 5.1 - Initial Wiring & Control Panel Setup Fig 16 1. CONNECT POWER TERMINALS L1 - L2 AND A SUITABLE EARTH (L2 BEING LIVE!) 2. SELECT THE MOTOR POWER SETTING ON THE TRANSFORMER TO LEVEL 1 FOR COMMISSIONING 3. -
Page 20: Opening & Closing The Gates
5.2 - Opening & Closing the Gate 1. MOMENTARILY PULSE TERMINALS 2 & 3 WITH A PIECE OF WIRE TRAILING FROM TERMINAL 2 AND MOMENTARILY TOUCHING L1 L2 U V W E1 ES 10 11 1 2 7 C1 TERMINAL 3. Fig 19 THE GATE SHOULD START TO OPEN. -
Page 21: Control Panel Adjustments
5.3 - Control Panel Adjustments 1. TO SET THE TOTAL RUNNING TIME OF THE MOTORS, ADJUST POTENIOMETER TL TO ALLOW THE MOTORS TO RUN FOR A FURTHER 5-7 SECONDS AFTER THE MOVEMENT CYCLE HAS BEEN COMPLETED (I.E FULLY OPEN OR FULLY CLOSED) Fig 22 TRIMMER TL 2. -
Page 22: Automatic Close & Safety Photocells
5.4 - Automatic Close & Activating Safety Photocells Fig 24 1. TO SELECT AUTOMATIC CLOSING, SELECT DIPSWITCH 2 ON. SET THE AUTOMATIC CLOSING TIME BY ADJUSTING POTENTIOMETER TCA TRIMMER Fig 25 6 O’CLOCK FULLY ANTI-CLOCKWISE WILL APPROX. AUTOMATICALLY CLOSE THE GATE AFTER 10 SECONDS AND FULLY CLOCKWISE WILL APPROX. -
Page 23: Programming The Remote Controls To The Control Panel
5.5 - Programming the Remote Controls to the Control Panel To use the remote control system, proceed as follows: A) Turn power OFF and insert AF radio frequency board then turn power back on B) Code the transmitter. See the relevant instruction sheet (See Fig 11) C) To store the code on the circuit board Proceed as follows: Press and hold down the YellowCH1 button on the radio receiver... -
Page 24: Final Assembley
5.6 - Final Assembley ONCE FINAL COMMISSIONING HAS BEEN COMPLETED FIT THE MOTOR COVER WITH THE 4 X 3.9 X 13 SCREWS PROVIDED. Fig 27 EMERGENCY RELEASE (TO BE DONE WHILE THE MOTOR IS OFF) Fig 28 IN THE CASE OF A POWER FAILURE OR MALFUNCTION, UNLOCK THE GEAR MOTOR BY USING THE KNOB PROVIDED. - Page 25 END OF INSTALLATION STAGE 5 PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. SET POWER SETTING, SET DIPSWITCHES FOR COMMISSIONING, ENSURE WIRE LINK IS FITTED BETWEEN TERMINALS 1 & 2 AND 2 & C1 2. SET THE OPENING AND CLOSING TIMES FOR GATES 3.
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Page 26: Troubleshooting Guide
6. TROUBLESHOOTING GUIDE A MULTIMETER WILL BE NEEDED PROBLEM SOLUTION 1. CHECK POWER SUPPLY TO THE GATE WILL NOT RESPOND CONTROL PANEL. WHEN GIVEN A COMMAND 2. CHECK CONTROL PANEL FUSES. 3. CHECK HARD WIRE LINK FITTED BETWEEN TERMINALS 1 & 2. GATE IS OPEN BUT WILL 1. - Page 27 SOLUTION PROBLEM 1. AF FREQUENCY CARD NOT FITTED TO GATE WILL NOT RESPOND CONTROL PANEL. TO REMOTE CONTROL COMMAND 2. REMOTE CONTROL HAS NOT BEEN PROGRAMMED INTO THE CONTROL PANEL. 3. REMOTE CONTROL HAS THE WRONG CODE SETTING. 4. “OPERATOR PRESENT” HAS NOT BEEN SELECTED TO DEACTIVATE RADIO REMOTE CONTROLS (DIPSWITCH 1).
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Page 28: Technical Specifications
7. TECHNICAL INFORMATION 7.1 - Technical Specification Duty Motor Power Nominal Type Weight Capacitor Torque Cycle Power Supply Current 14 Kg 230V a.c 1,3 A F 1000 150 W 10 uF *320 Weight of Gate Width of Motor 2.00 m 800 kg *2.50 m 600 kg... -
Page 29: Motor Torque Settings
7.2 - Motor Torque Settings SEE ALSO PAGE 14 To vary the motor torque, move the indicated spade connector to one of the four position : 1=min, 4=max. N.B. It is always best to start from position one and increase the torque setting as required. -
Page 30: Za5 Control Panel Description
The ZA5 control board is suitable for controlling one automation of ATI, FERNI and FROG series 230V swing gates with up to 600W power and 50-60Hz frequency. Wholly designed and built by CAME S.p.A. it meets UNI8612 regulations in force. The board is inserted and fixed to the ABS case (S4339 or S4340), which has an IP54 protection level, with air recycling inlet and transformer. - Page 31 Other functions available: Automatic closing : The automatic closing timer is automatically activated at the end of the opening cycle. The pre-set, adjustable automatic closing time is automatically interrupted by the activation of any safety system, and is deactivated after a STOP command or in case of power failure.
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Page 32: Za5 Wiring Diagram
7.4 - ZA5 Wiring Diagram Terminals 1 and 2, 2 and C1 are normally closed circuits and if they are not used they must be linked L1 L2 U V W E1 ES 10 11 1 2 7 C1 230V A/C Co-axial cable Single-Phase motor with leaf delay on closing cycle... -
Page 33: Control Panel Adjustments
7.5 - Control Panel Adjustments Trimmer T.L. - Adjustment of operating time from a minimum of 0 seconds to a maximum of 120 seconds N.B. it is advised to let the motors run on for between 6 and 8 seconds after the last gate has fully close. Trimmer T.C.A - Adjustment of automatic closing time from a minimum of 1 to a maximum of 120 seconds. -
Page 34: Electrical Connections
7.6 - Electrical Connections L1 L2 U V W E1 ES 10 11 1 2 7 C1 230V (a.c.) power input 230V (a.c.) single-phase motor max. 600W 230V (a.c.) output in motion (e.g. flashing light - max. 25W) U V W E1 (12V - 15W max.) connection for electrically-actuated lock 24V (a.c.)Powering accessories (max 20W) (24V-3W max.) "gate-opened"... - Page 35 NOTES...
- Page 36 8. CONTACT INFORMATION CAME UNITED KINGDOM LTD UNIT 3 ORCHARD PARK INDUSTRIAL ESTATE TOWN STREET, SANDIACRE, NOTTINGHAM NG10 5BP TEL: 0115 921 0430 FAX: 0115 921 0431 INTERNET : www.cameuk.com E-MAIL: enquiries@cameuk.com THIS INSTALLATION WAS COMPLETED BY: ................................NAME ............