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Master cook SRGG41115 Assembly Instructions Manual

4+1+1 burner
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4+1+1 Burner LP Gas Grill
Assembly Instructions
Model NO.: SRGG41115
FOR OUTDOOR USE ONLY
PLEASE CONTACT 1-866-814-0585 FOR ASSISTANCE
DO NOT RETURN TO PLACE OF PURCHASE
OFFICE HOURS 9AM TO 5PM EST
1

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Summary of Contents for Master cook SRGG41115

  • Page 1 4+1+1 Burner LP Gas Grill Assembly Instructions Model NO.: SRGG41115 FOR OUTDOOR USE ONLY PLEASE CONTACT 1-866-814-0585 FOR ASSISTANCE DO NOT RETURN TO PLACE OF PURCHASE OFFICE HOURS 9AM TO 5PM EST...
  • Page 2 SAFETY INSTRUCTIONS DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open Lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WARNING 1.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION ONE SECTION FOUR Lighting Instructions……………………….38 Safety Instructions………………………4 Match Lighting the Rear Burner………..39 Placement of the Grill … …………………8 Using the Side Burner……………………..41 SECTION TWO SECTION FIVE Care& Maintenance……………………….42 Exploded View........9 How to Replace Main Burner…………….43 Part List/Hardware List......10 How to Replace Light Bulb……………….44 Valve System Illustration..……………….45 Assembly Instructions......11...

  • Page 4: Safety Instructions

    SAFETY INSTRUCTIONS RECOGNIZED SAFETY SYMBOLS, WORDS AND LABELS DO NOT USE ALUMINUM FOIL TO LINE THE WARNING GRILL RACKS OR GRILL BOTTOM. Do not try lighting this appliance without first reading the “LIGHTING INSTRUCTIONS” section This can severely upset combustion airflow or trap of this manual.
  • Page 5 SAFETY INSTRUCTIONS RECOGNIZED SAFETY SYMBOLS, WORDS AND LABELS WARNING: Always keep your face and body as far away from the burner as possible when lighting. WARNING: IMPORTANT! BEFORE LIGHTING… Inspect the gas supply hose prior to turning the gas “ON”. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the grill being put into operation.
  • Page 6 SAFETY INSTRUCTIONS DO NOT STORE ITEMS OF INTEREST TO TESTED IN ACCORDANCE WITH ANS Z21.58- CHILDREN AROUND OR BELOW THE GRILL OR IN 2007 / CSA 1.6-2007, ANS Z21.58a- 2008 / THE CART. NEVER ALLOW CHILDREN TO CRAWL CSA1.6a-2008 STANDARD OUTDOOR INSIDE OF THE CART.
  • Page 7 SAFETY INSTRUCTIONS When using the grill, do not touch the grill rack, Use only in well ventilated areas. Do not use in burner grate or immediate surroundings as these buildings, garages, sheds, breezeways or other such areas become extremely hot and could cause enclosed areas.

  • Page 8: Placement Of The Grill

    PLACEMENT OF THE GRILL MINIMUM CLEARANCE: LOCATION 2’ Clearance from both sides of combustible When determining a suitable location take into material, and 3’ Clearance from the back. account concerns such as exposure to wind, proximity to traffic paths and keeping any gas supply lines as short as possible.

  • Page 9: Exploded View

    Exploded View...

  • Page 10: Part List/Hardware List

    Part List 1.Warming rack 24.Fixed caster 2pcs 2.Wave cooking grate 25.Non-locking caster 3.Flame tamer 4pcs 26.Locking caster 4.Lid/fire box assembly 27.Door magnet 5.Grease tray 28.Drawer front support 6.Insert panel 29.Trolley right panel 7.Right side burner rack 30.Drawer rear support 8.Right side burner 31.Trolley back panel 9.Right side shelf 32.Trolley left panel...

  • Page 11: Assembly Instructions

    Assembly Instructions Step 1-1: Install (27) door magnet to (23) trolley bottom panel with 2pcs M4x10 bolts. M4x10 bolts 2pcs Step 1-2: Install (25) non-locking caster,(26) locking caster and two (24) fixed casters to (23) trolley bottom panel with 16pcs M6x10 bolts. M6x10 bolts 16pcs Step 1-3: Insert (19) cylinder locking bolt into (23) trolley bottom panel and screw it to tighten.
  • Page 12 Assembly Instructions Step 2-1: Install (32) trolley left panel to (23) trolley bottom panel with 2pcs M6x12 bolts each. (Before tightening the bolts - ensure the side panel(32) is positioned as close as possible toward the center of (23). See arrow.) M6x12 bolts 2pcs Step 2-2: Install (31) trolley back panel and (29) right panel to (23) trolley bottom panel and side panels with...
  • Page 13 Assembly Instructions Step 3-1: Insert the door pins of (33) right door into the holes of (36) trolley horizontal support and (23) trolley bottom panel. Step 3-2: Door pins Install (36) trolley horizontal support to (32) trolley left panel and (29) trolley right panel with 4pcs M6x12 bolts and keep the bolts half loose.
  • Page 14 Assembly Instructions Step 3-3: Install (17) adaptor assembly to (31) trolley back panel with 4pcs M5x8 bolts and 4pcs M5 nuts. M5 nuts 4pcs M5x8 bolts 4pcs Step 3-4: Place the two top wires of the adaptor assembly into the wire clipper, install one (22) wire clipper to (31) trolley back panel with 2pcs M3x10 bolts and 2pcs M3 nuts.
  • Page 15 Assembly Instructions Step3-6: Remove the cap of (13) igniter and the hexagon nut, then lead the igniter from the inside of the trolley through the hole in (29) trolley right panel, then screw on the hexagon nut and the cap of the igniter. Note: battery’s installation and replacement on the page 32.
  • Page 16 Assembly Instructions Step4-1: Install three (18) right side drawer gliders to (28) drawer front support and (30) drawer rear support with 12pcs M6x12 bolts. Step 4-2: Install (28) drawer front support and (30) drawer rear support to (23) trolley bottom panel, (31) trolley back panel and (36) trolley horizontal support with 8pcs M6x12 bolts.
  • Page 17 Assembly Instructions Step 5-1: Warning: All hoses and wires should be free and clear of the fire box prior to installing the fire box onto the trolley assembly. Carefully place (4) lid/fire box assembly onto assembled trolley body. Attach it to (29) trolley right panel and (32) trolley left panel with 2pcs M6x14 bolts.
  • Page 18 Assembly Instructions Step 6-1 Install (35) drawer front panel assembly to all (34) drawer base assemblies with 6pcs M5x8 bolts each. M5x8 bolts 6pcs Step 6-2 a) Pull out the inner sliding track and make sure the silver track stop at the end (As illustrated). b) Align drawer assembly's track with slide track.
  • Page 19 Assembly Instructions Step 6-2: c) If the drawers fail to install properly, the following steps will help to pull the drawer out of the sliding track. Pull out the drawer to the end, then UPLIFT the black button on the left track and PRESS DOWN black button on the right track of the drawer at the same time, then pull the drawer out of the sliding track.
  • Page 20 Assembly Instructions Step 7-2: Insert the metal hose into the main burner gas pipe and screw to tighten with a wrench. Caution: Pay attention to metal hose positioning and tighten the hoses with a wrench. WARNING: PERFORM A LEAK TEST WITH A SOAPY SOLUTION BEFORE USING. PLEASE REFER TO “LEAK TESTING”...
  • Page 21 Assembly Instructions Step 8-1: Install (11) right side shelf support to (9) right side shelf with 3pcs M5x12 bolts. M5x12 bolts 3pcs Step 8-2: Install (14) side burner valve assembly and (21) knob bezel to (10) right side control panel with 2pcs M4x10 bolts.
  • Page 22 Assembly Instructions Step 8-4: Insert (8) right side burner into (9) right side shelf, making sure the burner covers the end of the (14) side burner valve assembly. Fix the burner to the shelf with 2pcs M4x10 bolts. M4x10 bolts 2pcs Step 8-5: Insert (7) right side burner rack to (9) right side shelf and insert (20) knob into the shaft of (14) side burner valve assembly and press into position.
  • Page 23 Assembly Instructions Step 9-1: Install (9) right side shelf to (29) trolley right panel with 6pcs M6x14 bolts and 2pcs M6x35 bolts. Tip:half pre-install 4pcs M6x14 bolts first, then align these bolts to the holes on (9) right side shelf and sit it onto the bolts.Tighten these bolts respectively.
  • Page 24 Assembly Instructions Step 10-1: Connect the red wires with pink tips from both the rotisserie light assembly and the light switch to the (17) adaptor assembly. The two black wires should be connected to one-another. Light switch assembly Light switch assembly Step 10-2: Connect the black wire end of (17) adaptor assembly with the black wire end of light switch assembly.
  • Page 25 Assembly Instructions Step 10-3: Fix the wire of light switch assembly with 2pcs (22) wire clippers, 4pcs M3x10 bolts and 4pcs M3 nuts. M3x10 bolts 2pcs M3 nuts 2pcs M3x10 bolts 2pcs M3 Nuts 2pcs Light switch assembly wire to the end...
  • Page 26 Assembly Instructions Step 10-4: Connect the two white wires with black tips to the (13) igniter. Note:Lead the back burner valve wire to move right along control panel to the igniter wire connecting point. The wires are in difference sizes and so are the receivers on the igniter. Step 10-5: Connect back burner electrode wire with the other end of (13) igniter.
  • Page 27 Assembly Instructions STEP 11-1: Install (42) motor base to (4) lid/fire box assembly with 3pcs M5x8 bolts and 3pcs M5 nuts. M5 nuts 3pcs M5x8 bolts 3pcs STEP 11-2: Slide (43) rotisserie motor onto (42) motor base into position.
  • Page 28 Assembly Instructions STEP 11-3: Install (6) insert panel to (4) lid/fire box assembly with 6pcs M5x8 bolts and 6pcs D5 washers. D5 washers 6pcs Insert panel M5x8 bolts 6pcs STEP 11-4: Place four (3) flame tamers, two (45) bee line cooking grates, one (2) wave cooking grate, one (1) warming rack and (5) grease tray into (4) lid/fire box assembly respectively.
  • Page 29 Assembly Instructions STEP 11-5: Install (40) rotisserie fork handle to (41) rotisserie fork assembly. STEP 11-6: Place one end of rotisserie assembly into (43) rotisserie motor and another end into (4) lid/fire box assembly.
  • Page 30 GAS CYLINDER PLACEMENT A. Place the gas cylinder into the trolley holder position (gas cylinder not included). Lock the cylinder by turning (19) cylinder locking bolt at the bottom clockwise. Cylinder linder Cylinder bottom...

  • Page 31: Gas Cylinder Placement

    GAS CYLINDER PLACEMENT B. Check to ensure that the valve of gas cylinder is securely shut off prior to the connection. If not, turn the valve clockwise to tighten it. C. Connect regulator and hose assembly to the gas cylinder. Turn the connector clockwise to make sure its securely tightened.

  • Page 32: Install Battery Of Igniter

    INSTALL BATTERY OF IGNITER Note: the battery only ignites the back burner 1. Unscrew the cap of the igniter. 2. Put 1pc AA-1.5V battery into the igniter box, pay attention to the position of “+” and “-”. 3. Screw closed the cap of the igniter back. Igniter Igniter nut AA battery...

  • Page 33: Gas Hook Up

    GAS HOOK-UP Other cylinder may be acceptable for use with the Only the pressure regulator and hose assembly supplied appliance provided they are compatible with the appliance with the grill should be used. Any replacement pressure retention means. regulator and hose assembly must be those specified by the grill manufacturer.
  • Page 34 GAS HOOK-UP around the gas grill housing. This outdoor gas grill is not Open the cylinder valve fully (counterclockwise). intended to be installed in or on recreational vehicles Use a soapy water solution to check all connections and/or boats. for leaks before attempting to light the grill. See below.
  • Page 35 GAS HOOK-UP When your gas grill is not in use, the gas must WARNING be turned off at the supply cylinders. Storage A strong gas smell or the hissing sound of gas of an outdoor cooking gas appliance indoors indicates a serious problem with your gas grill or the permissible only cylinder...

  • Page 36: Leak Testing

    LEAK TESTING GENERAL Gas flow check: Although all gas connections on the grill are leak Each grill burner is tested and adjusted at the factory prior tested at the factory prior to shipment, a complete gas to shipment; however, variations in the local gas supply tightness check must be performed at the installation may make it necessary to adjust the burners.

  • Page 37: Installer Final Check/Operating Instructions

    INSTALLER FINAL CHECK OPERATING INSTRUCTIONS Specified clearance maintained 2 feet from USING THE GRILL: sides, and 3 feet from the back. Grilling requires high heat for searing and proper browning. Most foods are cooked at the “MAX” heat setting for All internal packaging removed.

  • Page 38: Lighting Instructions

    LIGHTING INSTRUCTIONS Visually check the burner flames prior to each use, the flames should look like this picture, if flame do not, refer WARNING: IMPORTANT! to the CARE and MAINTENANCE of this manual. If they BEFORE LIGHTING… Inspect the gas supply hose prior to turning the gas persist, call our customer service line.

  • Page 39: Match Lighting The Rear Burner

    MATCH LIGHTING THE REAR BURNER 1. Open the lid to the rear burner before lighting. 2. Turn the burner control knob to OFF. 3. Strike and carefully place a match approximately 1/2" (1-2 c m) from the rear burner. 4. Turn the rear burner control knob to the MAX position. The b urner should light within 5 seconds. 5.
  • Page 40 11. Always attach plug to appliance first, then plug cord into the wall outlet. If the plug does not fit in the outlet, contact a qualified electrician. DO NOT attempt to modify the plug or override this safety feature. Use only a ground fault interrupter (GFI) protected circuit with this outdoor cook gas appliance.

  • Page 41: Using The Side Burner

    USING THE SIDE BURNER WARNING: IMPORTANT! MATCH LIGHTING THE SIDE BURNER USING THE SIDE BURNER: 1. Open the lid to the side burner before lighting. 2. Be sure turn the burner control knob to "OFF". Inspect the gas supply hose prior to turning the gas 3.

  • Page 42: Care& Maintenance

    CARE & MAINTENANCE STAINLESS STEEL GREASE TRAY CLEANING Under extreme conditions, stainless steel can rust The grease tray should be emptied and wiped down and may not be removable. These conditions may frequently and washed in a mild detergent and warm become more prevalent in coastal areas.

  • Page 43: How To Replace Main Burner

    HOW TO REPLACE MAIN BURNER Ignition hole (upwards) 3. Line up burner and burner supporter and secure both parts by using M6x10 bolts. 1. Line up burner and nozzle. 2. Assembly ignition hole of the burner upwards.

  • Page 44: How To Replace Light Bulb

    HOW TO REPLACE LIGHT BULB 1. Unscrew one M5x8 bolt 2. Take out the light bulb and wire assembl y. 4. Unscrew two M3x8 bolts, pull out light wire and replace the light bulb, then screw M4x8 bolt and put in the light bulb and wire assembly and screw M5x8 bolt.

  • Page 45: Valve System Illustration

    VALVE SYSTEM ILLUSTRATION Back burner Right side burner Main burner Injection pipe valve assembly valve assembly valve assembly assembly Left side searing burner valve assembly Regulator and hose assembly WIRE CONNECTING SYSTEM LAYOUT Light and wire assembly Thermocouple assembly Light switch wire Electrode assembly Back burner igniter switch wire...

  • Page 46: Trouble Shooting

    TROUBLE SHOOTING SPIDER AND INSECT WARNING!!! 1. The burner flames appear yellow, accompanied by the smell of gas. Spiders and insects can nest in the burners of the grill 2. The grill does not reach sufficient temperature to cook. and cause the gas to flow from the front of the burner. 3.

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