Veeder-Root TLS-350 Installation Manual
Vacuum sensors
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Summary of Contents for Veeder-Root TLS-350
- Page 1 Manual No: 577013-836 ● Revision: M Vacuum Sensors Installation Guide...
- Page 2 If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking fee. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.
- Page 3 Warranty Registration and Checkout Form has been filed with Veeder-Root by an authorized Veeder-Root Distributor. This warranty will not apply to any product which has been subjected to misuse, negligence, accidents, systems that are misapplied or are not installed per Veeder-Root specifications, modified or repaired by unauthorized persons, or damage related to acts of God.
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Page 4: Table Of Contents
Table of Contents Introduction Product Marking Information .....................1 Related Documents ....................1 Safety Warnings .......................2 Safety Symbols .........................3 Before You Begin ......................3 Hardware Requirements ....................3 Available Kits ........................4 Installation Overview ...........................5 Field Assembling Vac Sensor/Vac Float modules ............6 Installing Vac Sensor Housing Support Bracket ...............9 Attaching Vac Sensor Cables and Tagging Vac Sensor/Vac Float Pairs .......10 Installing Vac Sensor Housing onto Support Bracket .............11 Vacuum Connections within Containment Sump ............11... - Page 5 Table of Contents Figures Figure 1. Installation example of Four Vac Sensor w/tank interstitial monitoring ..5 Figure 2. Vac Sensor Assembly Dimensions ............6 Figure 3. Attaching four Vac Sensors/Floats to the housing ........7 Figure 4. Vac Sensor/Vac Float tubing connections..........8 Figure 5.
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Page 6: Product Marking Information
RELATED DOCUMENTS Documents Required to Install Equipment This intrinsically safe apparatus is only for use as part of a Veeder-Root Automatic Tank Gauging System (ATG Console with probes and sensors). To install intrinsically safe apparatus, use the specific control drawing that... -
Page 7: Safety Warnings
Introduction Safety Warnings Product Label Contents I.S. CIRCUIT FOR HAZLOC SENSOR F/N 857280-XXX CL I, DIV. 1, GP.D S/N XXXXXX CL I, ZONE 0 -40°C < Ta < +60°C AEx ia IIA Ex ia IIA MANUAL NO. 577013-836 TC=T4 SECURITE INTRINSEQUE Safety Warnings To protect yourself and your equipment, observe the following warnings and important information: WARNING... -
Page 8: Safety Symbols
Vacuum Sensor (SCVS) system. Failure to do so may damage the SCVS system and will void warranty. Hardware Requirements • TLS-350/350R with version 24C or later software • For proper STP operation, an in-tank Mag Probe is required for TLS Systems without electronic Line Leak (PLLD or WPLLD). -
Page 9: Available Kits
Introduction Available Kits • STP siphon port with Siphon Check Valve (V-R P/N 188-241-5) installed. An external Siphon Check Valve (V-R P/N 188-241-5) must be used when making a vacuum source connection between the SCVS system sensors and the siphon port cartridge for the following STPs including Red Jacket Standard, Red Jacket Quantum and FE pumps. -
Page 10: Installation
Installation Overview A simplified Veeder-Root vacuum sensor installation in an STP containment sump is shown in Figure 1. Vac Sensor (VS) and Vac Float (VF) modules are assembled in a housing which is shown in Figure 2. A separate mounting bracket (see Figure 2) is easily attached to the STP riser to support the Vac Sensor housing. -
Page 11: Field Assembling Vac Sensor/Vac Float Modules
Installation Field Assembling Vac Sensor/Vac Float modules (228.6mm) Vac Sensor 6.25'' housing (158.8mm) Tension clamp 9.625'' 12'' (244.5mm) Support bracket (304.8mm) Riser Sump vacsendimen.eps Front View Side View Figure 2. Vac Sensor Assembly Dimensions Field Assembling Vac Sensor/Vac Float modules If you are field assembling the Vac Sensor/Vac Floats into the Vac Sensor housing continue to Step 1. -
Page 12: Figure 3. Attaching Four Vac Sensors/Floats To The Housing
Installation Field Assembling Vac Sensor/Vac Float modules 6. Get the angled support brackets from each Vac Float kit. Depending on the Vac Float’s position in the housing, orient the bracket so that when you slip the large hole in the front of the bracket over the valve handle, the two holes in the side of the bracket are in line with the two holes in the side of the Vac Float body as shown in Figure 3. -
Page 13: Figure 4. Vac Sensor/Vac Float Tubing Connections
Installation Field Assembling Vac Sensor/Vac Float modules shown in Figure 7. Once the tubing pieces are cut, remove the barbed elbows and tees to push on the tubing pieces, then reinsert this connected assembly back into the Vac Sensor bushings and tighten the nuts. Front of housing vacsensors/fig6.eps Barbed tee... -
Page 14: Installing Vac Sensor Housing Support Bracket
Installation Installing Vac Sensor Housing Support Bracket Piece of tubing (typ.) Barbed tee Barbed elbow Orient the barbed tee on this end so one of the ends is facing front vacsensors/fig16.eps Figure 6. Attaching vacuum tubing between Vac Sensors (In this example there is no Tank monitoring) Installing Vac Sensor Housing Support Bracket Get the Vac Sensor housing support bracket and the curved tensioning clamp from the mounting kit. -
Page 15: Attaching Vac Sensor Cables And Tagging Vac Sensor/Vac Float Pairs
Installation Attaching Vac Sensor Cables and Tagging Vac Sensor/Vac Float Pairs Attaching Vac Sensor Cables and Tagging Vac Sensor/Vac Float Pairs 1. Next get the Vac Sensor cables (with connectors on one end) from the kit(s) and attach the connector of each cable to each of the Vac Sensor ports labeled TLS (on the Vac Sensor cover). -
Page 16: Installing Vac Sensor Housing Onto Support Bracket
Installation Installing Vac Sensor Housing onto Support Bracket Installing Vac Sensor Housing onto Support Bracket Route all of the cables through the opening in the mounting bracket and attach the Vac Sensor housing to the bracket by pushing the four hooks on the rear of the housing into the four slots in the bracket (see Figure 9) STP Riser Vac Sensor housing Vac sensor device... -
Page 17: Vacuum Connections To A Double-Wall Vapor Return Line
Installation Vacuum Connections within Containment Sump Vacuum Connections to a Double-Wall Vapor Return Line Repeat steps 1 - 2 of the Product Line connection instructions for the vapor return line connection, except: • Install the 1/4” NPT barbed fitting in the vacuum termination port of the vapor return line (see Figure 10), •... -
Page 18: Vacuum Connections To A Double-Wall Fiberglass Tank
Installation Vacuum Connections within Containment Sump 5. Measure a length of 1/4” ID tubing to connect the VAC TEST port on the Vac Sensor (labeled ‘T’) to the tank’s interstitial 3-way ball valve. Plan enough tubing to avoid sharp bends in it or stretching it. Cut and install this tubing and secure tubing ends with spring clamps. -
Page 19: Vacuum Connections To Siphon Port Of The Pump
Installation Vacuum Connections within Containment Sump 6. Measure a length of 1/4” ID tubing to connect the VAC TEST port (ref. Figure 12) on the Vac Sensor labeled ‘T’ to the tank’s interstitial 3-way ball valve. Plan enough tubing to avoid sharp bends in it or stretching it. Cut and install this tubing and secure tubing ends with spring clamps. -
Page 20: Field Wiring Vac System Connections
Installation Field Wiring Vac System Connections 'STP Siphon' port open tee 1/4 " ID tubing to STP Spring clamp vacsensors/fig15.eps Spring clamp Figure 13. Connecting vacuum tubing from pump siphon port to Vac Sensor Field Wiring Vac System Connections 1. Tie wrap the loose cable pairs into a bundle going from the Vac Sensor housing to the containment sump junction box(es). -
Page 21: Figure 14. Field Wiring Connections
Installation Field Wiring Vac System Connections Epoxy sealant pak Wire nut (3) Sensor White (+) White Black To Smart Sensor Interface Module Black (-) Black vacsensors/fig13.eps Vac Float or tank interstitial sensor Figure 14. Field wiring connections To sensor To console Make sure that the ends of cable sheathing are... -
Page 22: Connecting Vac Sensor Field Wiring To Tls Console
Installation Connecting Vac Sensor Field Wiring to TLS Console Connecting Vac Sensor Field Wiring to TLS Console 1. Connect each Vac Sensor/Vac Float pair and the Vac Sensor/ Tank Interstitial Float pair cables to either a Smart Sensor with Pressure Sensor module or a Smart Sensor Interface module as shown in Figure 16. Note: at least one Smart Sensor with Pressure Sensor module must be installed in the console for proper Vac Sensor operation. -
Page 23: Figure 17. Connecting Pump Sense & 4-Relay Modules - Red Jacket Pumps
Beaker Panel Pump Pump Power NOTE: In locations using pump controls rated for 240 VAC, use the appropriate TLS-350 Console Modules and wiring, rated for 240 Volts. sensors\vacsensor\fig19.eps Figure 17. Connecting Pump Sense & 4-Relay Modules - Red Jacket Pumps... -
Page 24: Disable Extended Run Feature In The Pump Controller
Power Bay knockout) NOTE: In locations using pump controls rated for 240 VAC, use the appropriate Motor TLS-350 Console Modules and wiring, rated for 240 Volts. sensors\vacsensor\fig20.eps Figure 18. Connecting Pump Sense & 4-Relay Modules - Non-Red Jacket Pumps Disable Extended Run Feature in the Pump Controller IMPORTANT! Certain pump controllers may be programmed to turn off the pump after an extended run period and post an ER (Extended Run) error in the controller. -
Page 25: Vac System Testing
Vac System Testing This section describes a sequence of procedures and tests necessary to complete the Vac Sensor installation: 1. ATM Pressure Sensor setup 2. Vac Sensor setup 3. Vacuum integrity test prior to filling tank 4. Manual test 5. Operability test NOTE: Only one of these two tests is required to complete the installation. -
Page 26: Vac Sensor Setup
Vac System Testing Vac Sensor Setup Press ENTER to accept your label: s 8: (ATMP Sensor Label) PRESS <STEP> TO CONTINUE Press STEP: s 8: SELECT SS CATEGORY UKNOWN Press CHANGE until you see the message: s 8: SELECT SS CATEGORY ATM P SENSOR Press ENTER to accept the category. - Page 27 Vac System Testing Vac Sensor Setup Table 1. Vac Sensor Zone Worksheet SS Module Calculated SS Module Channel Zone Volume Vac Sensor Monitored Zone Number Number (Gallons)
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Page 28: Performing Vac Sensor Setup
Vac System Testing Vac Sensor Setup Performing Vac Sensor Setup After filling in the Vac Sensor Zone Worksheet, enter the Setup Mode and press the FUNCTION key until you see the message: SMARTSENSOR SETUP PRESS <STEP> TO CONTINUE Press STEP until you see the message: SS CONFIG - MODULE 1 SLOT x - X X X X X X X X Following the completed Vac Sensor Zone Worksheet, configure each Vac Sensor channel for all SmartSensor... -
Page 29: Vacuum Integrity Test Prior To Filling Tank (Optional)
‘Manual Test’ on each sensor to clear the ‘No Vac’ alarm. A procedure to test the integrity of the interstitial spaces monitored by the Veeder-Root Vacuum Sensors is discussed in this section. An external vacuum source and necessary fittings must be supplied by the customer. -
Page 30: Running A Manual Test
Refer to the Operability Testing Guide (P/N 577013-814) and follow ‘Testing Procedure C’ (interstitial sensor for steel tanks) or ‘Testing Procedure E’ (interstitial sensor for fiberglass tanks) as applicable. Print the test history and console status for your records. This completes the test procedure. Report any performance concerns to Veeder-Root while on site. -
Page 31: Figure 19. Tls Console Vac Sensor Manual Test
Vac System Testing Vacuum Sensor Operability Test - Required for Each Sensor Prior to Startup DIAG MODE SMART SENSOR DIAGNOSTIC PRESS <FUNCTION> TO CONT PRESS <STEP> TO CONTINUE sensors\vacsensor\fig21.eps s X: (Label) TYPE: XXX SENSOR SMARTSENSOR DIAGNOSTIC s X: (Vac Sensor Label) MMM DD, YYYY HH:MM XM TYPE: VAC SENSOR... -
Page 32: Figure 20. Tls Console Vac Sensor Evac Hold Procedure
Vac System Testing Vacuum Sensor Operability Test - Required for Each Sensor Prior to Startup 'Evac Hold' can be used to pause a manual test to see Continued from VAC SENSOR EVAC HOLD if the interstitial space is leaking without waiting to previous page. -
Page 33: Appendix A: Vac Sensor Test Values Record
Appendix A: Vac Sensor Test Values Record The leak rate for each interstice will affect the ‘Time to No Vac’, which is the time it would take for the vacuum to be lost if the STP did not turn on to replenish it. However, the smaller the volume, the greater the impact of a small leak on the ‘Time to No Vac’. - Page 34 For technical support, sales or other assistance, please visit: www.veeder.com...
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