Veeder-Root TLS-350R PLUS Installation Manual
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Veeder-Root TLS-350R PLUS Installation Manual

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Manual No: 577013-972
●
Revision: E
MAG-XL Flex Probe
Installation Manual

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Summary of Contents for Veeder-Root TLS-350R PLUS

  • Page 1 Manual No: 577013-972 ● Revision: E MAG-XL Flex Probe Installation Manual...
  • Page 2 Customer Service will work with production facility to have the replacement product shipped as soon as possible. If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking fee.
  • Page 3 Veeder-Root specifications, modified or repaired by unauthorized persons, or damage related to acts of God. If “Warranty” is purchased as part of the Fuel Management Service, Veeder-Root will maintain the equipment for the life of the contract in accordance with the written warranty provided with the equipment. A Veeder-Root Fuel Management Services Contractor shall have free site access during Customer’s regular working hours to work on the equipment.

  • Page 4: Table Of Contents

    Before you Begin ......................6 MAG-XL Flex Probe Operating Parameters ..............7 National Electrical Code Compliance ................8 MAG-XL Flex Probe Wire Length ................8 Veeder-Root Parts ......................8 Customer Supplied Parts ....................8 Example Drawings Example MAG-XL Flex Probe Site Layout Drawing ............9 MAG-XL Flex Probe Dimensions ..................10 Example MAG-XL Flex Probe Installation in Tank Manway ...........12...
  • Page 5 Table of Contents MAG-XL Flex Probe Troubleshooting Troubleshooting ......................31 Probe Out or No Probe Detected ................31 Incorrect Product Height Reading ................31 Figures Figure 1. Site drawing - example TLS RF wireless 2 system site layout – two Mag-XL Probes ................9 Figure 2.

  • Page 6: System Requirements

    Repeater for Wireless 2 & MAG-XL Flex Probes Contractor Certification Requirements Veeder-Root requires the following minimum training certifications for contractors who will install and setup the equipment discussed in this manual: Installer (Level 1) Certification: Contractors holding valid Installer Certification are approved to perform wiring and conduit routing;...

  • Page 7: Related Documents

    RELATED DOCUMENTS Documents Required to Install Equipment This intrinsically safe apparatus is only for use as part of a Veeder-Root Automatic Tank Gauging System (ATG Console with probes and sensors). To install intrinsically safe apparatus, use the specific control drawing that...
  • Page 8 Introduction Product Marking Information CLASS I, Division 1, Group D MAG-XL RF SYSTEM CLASS 1, Zone 0, Group IIA Hazardous Location Intrinsically Safe (I.S.) Apparatus INTRINSICALLY SAFE APPARATUS XL TRANSMITTER Probe Output Ratings : 6.1 V : 208 mA : 0.32 W INPUT : 500 µF : 3.0 mH...

  • Page 9: Safety Warnings

    Introduction Safety Warnings Safety Warnings To protect yourself and your equipment, observe the following warnings and important information: WARNING This product is to be installed in systems operating near locations where highly combustible fuels or vapors may be present. FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT, RESULTING IN SERIOUS INJURY OR DEATH.

  • Page 10: General Precautions

    Heed service markings: Opening or removing the console cover may expose you to electric shock. Servicing of Veeder-Root equipment must be done by Veeder-Root authorized service contractors. Use product with approved equipment: This product should be used only with Veeder-Root components identified as suitable for use with the MAG-XL Flex Probe.

  • Page 11: Ast Construction Safe Work Practices

    Introduction AST Construction Safe Work Practices The above organizations may not address requirements imposed by individual jurisdictions. Each site owner must ensure that contractors performing the work be knowledgeable of all applicable regulations. It is fully the responsibility of the contractor, or employee performing the work, to abide by any and all additional Federal, State, or local laws, regulations and manufacturer’s requirements that apply to the specific work being done.

  • Page 12: Mag-Xl Flex Probe Operating Parameters

    Introduction MAG-XL Flex Probe Operating Parameters should be 10 inches, actual length dependent on probe insertion length. IMPORTANT! The opening selected for the MAG-XL Flex Probe must be as far as possible from the tank inlet piping. • The TLS RF console and receiver are installed. •...

  • Page 13: National Electrical Code Compliance

    - 316 s.s. product float (2.05" dia., 0.54 sg, 350 psi), P/N 889001-001 - Weight Group (316 s.s. weight and 316 s.s. retaining pin) • Veeder-Root MAG-XL Installation Kit (includes mounting hardware, transmitter and battery pack), P/N 858090- • Optional 2-inch adapter/reducer (2” to 3/4”) kit (P/N 330020-666).

  • Page 14: Example Drawings

    Example Drawings Example MAG-XL Flex Probe Site Layout Drawing ALARM WARNING POWER 972-1.eps Figure 1. Site drawing - example TLS RF wireless 2 system site layout – two Mag-XL Probes LEGEND FOR NUMBERED BOXES IN Figure 1 7. TLS console (Vm = 250 V) To be installed in accordance with the National Electrical Code, NFPA 70 and the Code for Motor Fuel Dispensing Facilities and Repair Ga- 8.

  • Page 15: Mag-Xl Flex Probe Dimensions

    Example Drawings MAG-XL Flex Probe Dimensions MAG-XL Flex Probe Dimensions 972-9.eps Figure 2. MAG-XL Flex Probe parameters LEGEND FOR NUMBERED BOXES IN Figure 2 1. Insertion measuring point for 2-inch pipe cap installations (top 5. Clearance off bottom (see table below) of pipe cab to tank bottom).
  • Page 16 Example Drawings MAG-XL Flex Probe Dimensions...

  • Page 17: Example Mag-Xl Flex Probe Installation In Tank Manway

    Example Drawings Example MAG-XL Flex Probe Installation in Tank Manway Example MAG-XL Flex Probe Installation in Tank Manway 972-2b.eps Figure 3. MAG-XL Flex Probe installation with riser pipe, top mounted in tank manway LEGEND FOR NUMBERED BOXES IN Figure 3 6.

  • Page 18: Example Mag-Xl Flex Probe Installation In Existing Tank Opening

    Example Drawings Example MAG-XL Flex Probe Installation in Existing Tank Opening Example MAG-XL Flex Probe Installation in Existing Tank Opening 972-2c.eps Figure 4. MAG-XL Flex Probe installation without riser pipe, top mounted in existing tank opening LEGEND FOR NUMBERED BOXES IN Figure 3 5.

  • Page 19: Component Dimensions

    Example Drawings Component Dimensions Component Dimensions Dimensions of the TLS XL-Transmitter and battery housing are shown in Figure 5. 10.51 (266.9 mm) 3.52 (89.41 mm) 1.97 3.22 .513 (50.03 mm) (81.79 mm) (13.03 mm) 3.22 3.52 (81.79 mm) (89.41 mm) 3.25 3.81 (82.55 mm)

  • Page 20: Mag-Xl Flex Probe Installation

    MAG-XL Flex Probe Installation Pre-Installation Component Setup and Functional Check Follow the steps in the ‘Pre-Installation Component Setup and Functional Check’ section of the TLS RF Wireless 2 System (W2) Installation and Maintenance Guide (577013-964) to verify the Wireless System’s component functionality.

  • Page 21: Unpack The Mag-Xl Flex Probe

    MAG-XL Flex Probe Installation Unpack the MAG-XL Flex Probe 972-7.eps Figure 6. Attaching conduit hangers to battery mounting bracket LEGEND FOR NUMBERED BOXES IN Figure 6 1. 2-inch or 4-inch conduit hanger [as required] - 2 places 4. Battery pack support bracket 2.

  • Page 22: Assemble The Mag-Xl Flex Probe Components

    MAG-XL Flex Probe Installation Assemble the MAG-XL Flex Probe Components • DO NOT ASSEMBLE THE WEIGHT AND FLOATS ON THE MAG-XL Flex Probe UNTIL READY TO BE INSTALLED IN THE RISER. Carry the parts to the top of the tank before assembling. Do not unwrap the MAG- XL Flex Probe until ready to install.

  • Page 23: Probe Installation - Top Of Tank 2-Inch Pipe Fitting

    MAG-XL Flex Probe Installation Assemble the MAG-XL Flex Probe Components • Stainless steel weight which holds the probe straight (item 3) Figure 9. MAG-XL Flex Probe components - manway install 4. Get the stainless steel pin from the kit (item 4 in the above figure). Lift up the stainless steel weight (and other components) and push the pin through the hole in the bottom end of the probe tube leaving equal lengths of the pin on each side of the tube (this will secure the above components on the probe’s tube).

  • Page 24: Install The Mag-Xl Flex Probe Assembly

    MAG-XL Flex Probe Installation Install the MAG-XL Flex Probe Assembly Install the MAG-XL Flex Probe Assembly IMPORTANT! Installing the MAG-XL Flex Probe requires two people. PROBE INSTALLATION - MANWAY 4-INCH RISER PIPE 1. Slide the conduit hangers of the battery support assembly down over the 4-inch riser pipe and let it rest against the tank flange for now.

  • Page 25: Probe Installation - Top Of Tank 2-Inch Pipe Fitting

    MAG-XL Flex Probe Installation Installing the TLS XL-Transmitter 6. Holding the brass cap, not the probe cable, lower the brass riser cap (and probe) onto the brass ring already on the riser. Raise the two cap locking levers into place on top of the cap. Raise the conduit hangers up the 4-inch riser pipe until the top one is several inches below the cap and brass ring.

  • Page 26: Tls Xl-Transmitter Installation - Top Of Tank 2-Inch Pipe Fitting (Ref. Figure 14)

    MAG-XL Flex Probe Installation Installing the TLS XL-Transmitter transmitter. Push the end of the probe cable through the probe cable cord grip bushing and into the transmit- ter. Pull the excess cable through the cord grip bushing as you lower the transmitter down onto the 1/2” hex brass adapter.

  • Page 27: Figure 13. Installing Tls Xl-Transmitter - Manway Riser Pipe

    MAG-XL Flex Probe Installation Installing the TLS XL-Transmitter CAUTION! TIGHTEN CORD GRIPS TO PREVENT WATER INGRESS! 972-4.eps Figure 13. Installing TLS XL-Transmitter - manway riser pipe LEGEND FOR NUMBERED BOXES IN Figure 13 1. Battery pack 6. TLS XL-Transmitter 2. 4” brass riser cap 7.

  • Page 28: Connecting Mag-Xl Flex Probe Wiring

    MAG-XL Flex Probe Installation Connecting MAG-XL Flex Probe Wiring CAUTION! TIGHTEN CORD GRIPS TO PREVENT WATER INGRESS! 972-11.eps Figure 14. Installing TLS XL-Transmitter - tank 2-inch pipe fitting LEGEND FOR NUMBERED BOXES IN Figure 13 1. 2” - 3/4” Adapter/Reducer 5.

  • Page 29: Figure 15. Connecting Input Wiring To Transmitter Terminal Blocks

    MAG-XL Flex Probe Installation Connecting MAG-XL Flex Probe Wiring 3/32" (2.4mm) 964-23.eps Figure 15. Connecting input wiring to transmitter terminal blocks LEGEND FOR NUMBERED BOXES IN Figure 15 1. Strip back cable and wire jackets the amount shown. 3. Wires must be tight in terminals! 2.
  • Page 30 MAG-XL Flex Probe Installation Connecting MAG-XL Flex Probe Wiring 4. To assure a water-tight seal between the cover and the enclosure, follow these steps: a. Insert the four cover screws through the cover and then press on the retaining washers to hold the screws in place.

  • Page 31: Tls Console Setup For Mag-Xl Flex Probe

    TLS Console Setup for MAG-XL Flex Probe With the TLS RF System powered on and the Mag-XL Probes recognized by the TLS Console, begin the console setup for each Mag-XL Probe(s). Figure 17 lists in-tank setup examples for a Mag-XL Probe. Height Reading Adjustment A MAG-XL Flex Probe cannot measure fuel on the bottom of the tank as the minimum height reading is between 7 and 22 inches.

  • Page 32: Figure 17. In-Tank Setup For Tls Consoles Used With Mag-Xl Flex Probes

    TLS Console Setup for MAG-XL Flex Probe Height Reading Adjustment TLS Console Setup Example of In-Tank Setup for MAG-XL Flex Probes used with TLS Consoles Parameter Value Notes PRODUCT LABEL T1: Fuel Oil Customer to specify product name PRODUCT CODE: Code used by the point-of-sale terminal THERMAL COEFF: 0.00047...

  • Page 33: Tls Limit Calculations

    TLS Console Setup for MAG-XL Flex Probe TLS Limit Calculations TLS Limit Calculations To calculate the gallons per inch (GPI) for each tank, install the MAG-XL Flex Probe and call for a delivery. Record the current fuel height at the TLS, make the delivery and after waiting a few minutes for the tank level to stabilize take a second fuel height measurement.

  • Page 34: Figure 18. Alarm Limit Settings

    TLS Console Setup for MAG-XL Flex Probe TLS Limit Calculations 100% 972-15.eps Figure 18. Alarm Limit Settings LEGEND FOR NUMBERED BOXES IN Figure 18 1. Probe’s null zone 6. Low Product Limit - 10% of full volume 2. Full or Max Volume Limit - 100% (to top of tank or to beginning 7.

  • Page 35: Vertical Tank Volume Calibration

    TLS Console Setup for MAG-XL Flex Probe Vertical Tank Volume Calibration Vertical Tank Volume Calibration Enter the full tank volume based on the volume specification provided by the tank manufacturer referred to as the nominal tank volume in the following examples. If a vertical tank’s volume to height ratio is known, use the most precise full tank volume available and enter that volume into the TLS Console.

  • Page 36: Mag-Xl Flex Probe Troubleshooting

    MAG-XL Flex Probe Troubleshooting The following diagnostics are for the MAG-XL Flex Probe. For wireless troubleshooting and/or additional probe troubleshooting information, refer to the TLS RF Wireless 2 System (W2) Installation and Maintenance Guide, part number 577013-964. Troubleshooting Use the TLS Console to check the probe height and temperature readings. If the probe is communicating properly with the console but either the height or temperature are reading 999's, check for the symptoms listed below.
  • Page 37 Electrical noise or magnetic interference can cause reading errors. Also, physically inspect the probe tube for kinks or bends as the surface of the tube must be smooth and straight. Contact Veeder-Root Technical Support for assistance with these issues.
  • Page 38 For technical support, sales or other assistance, please visit: www.veeder.com...

This manual is also suitable for:

Tls-350jTls-350rTls300i/c

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