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K50 4
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K50 6
6x2V
User ma
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VT/M
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Summary of Contents for EKOM DK50 4x2VT/M

  • Page 1 K50 4 4x2V VT/M K50 6 6x2V VT/M User ma nual...
  • Page 2 November 2018 Z_2364/2018 Chap. 7 -pgs. 8,9,10...
  • Page 3 COMPRESSOR DK50 4x2VT/M DK50 6x2VT/M EKOM spol. s r. o. Priemyselná 5031/18 SK-921 01 Piešťany Slovak Republic tel.: +421 33 7967255 fax: +421 33 7967223 www.ekom.sk email: ekom@ekom.sk DATE OF LAST REVISION 11/2018 NP-DK50-Nx2VT-M-EN-3_11- 2018 112000381-0001...
  • Page 4: Table Of Contents

    DK50 4x2VT/M DK50 6x2VT/M CONTENTS IMPORTANT INFORMATION ......................5  1.  CONFORMITY WITH REQUIREMENTS IN EUROPEAN UNION DIRECTIVES ....5  2.  INTENDED USE ........................5  3.  CONTRAINDICATIONS AND SIDE-EFFECTS ..............5  4.  WARNINGS AND SYMBOLS ....................5  5.  WARNINGS .......................... 6 ...
  • Page 5: Important Information

    DK50 4x2VT/M DK50 6x2VT/M IMPORTANT INFORMATION 1. CONFORMITY WITH REQUIREMENTS IN EUROPEAN UNION DIRECTIVES This product conforms to the requirements of directives and is safe for its intended use if all MDD93/42/EEC 2006/42/EEC safety instructions are followed. 2. INTENDED USE...
  • Page 6: Warnings

    DK50 4x2VT/M DK50 6x2VT/M 5. WARNINGS The product is designed and manufactured to rights for the protection of its configuration, be safe for the user and its surrounding methods and names. environment when used in the defined  The translation of the user manual is manner.
  • Page 7: Storage And Transport

    DK50 4x2VT/M DK50 6x2VT/M  Wear hearing protection when starting the stated on the product are the same as the power mains. product, during operation and any time it is in operation.  Check for possible damage to the product ...
  • Page 8: Technical Data

    DK50 4x2VT/M DK50 6x2VT/M 7. TECHNICAL DATA Temperature: +5°C to +40°C, The compressors are designed for dry and Max. relative humidity.: 70%, well-ventilated indoor environments with the Max. absolute humidity.: 15 g/m following conditions: Tab.1 Type DK50 4x2VT/M DK50 6x2VT/M...
  • Page 9 DK50 4x2VT/M DK50 6x2VT/M Tab.2 Type DK50 4x2VT/M DK50 6x2VT/M Compressor output at 8 bar with dryer l/min V/Hz Voltage / frequency 3 x 400 / 50 3 x 400 / 50 Power (max.) 15.5 Main circuit protection device rating...
  • Page 10: Product Description

    8. PRODUCT DESCRIPTION 8.1. Variants (Fig.1a, Fig.1b) The DK50 6x2VT/M compressor (Fig. 1b) is The DK50 4x2VT/M compressor (Fig. 1a) is composed of: composed of: Compressor section - 6 x 2V air pumps - Compressor section - 4 x 2V air pumps...
  • Page 11 DK50 4x2VT/M DK50 6x2VT/M Fig. 1a DK50 4x2VT/M compressor Fig. 1b DK50 6x2VT/M compressor 1. Compressor air pumps 2. Air tank 3. Dryer 8.2. Accessories 8.2.1. Set of compressed air outlet filters Every compressor may be added-on/extended The compressor may be equipped with a set of filters, if specified.
  • Page 12: Product Functionality

    DK50 4x2VT/M DK50 6x2VT/M Level of filtration Pressure regulator Set component 5µm - 0,01µm 447000001-105 SET OF FILTERS 5µm - 0,01µm 447000001-106 5µm - 0,3µm 447000001-104 9. PRODUCT FUNCTIONALITY (Fig. 2, Fig.3 ) into the dryer (3). This continues to lower the...
  • Page 13 DK50 4x2VT/M DK50 6x2VT/M Fig. 3 Distribution box/switchboard Consultation with manufacturer is required before any adjustment is made to the relief valve! The outlet openings on the relief valve may not be blocked and the egress of compressed air through them may not be restricted.
  • Page 14: Pneumatic Diagram

    DK50 4x2VT/M DK50 6x2VT/M 10. PNEUMATIC DIAGRAM DK50 4x2VT/M and DK50 6x2VTS/M NP-DK50-Nx2VT-M-EN-3_11-2018 - 14 - 11/2018...
  • Page 15: Installation

    Air outlet harm materials or operating staff. Spaceconditions Fire hazard! -Temperature +5°C ÷ +40°C - Relativehumidity 70% Recommendedflow of coolingair: DK50 4x2VT/M - 1000 m DK50 6x2VT/M - 1500 m Appliesforcontinuousoperatio and coolingairtemperature of 20°C Fig.5 Coolingairinlet 11/2018 - 15 -...
  • Page 16: Placement Of The Compressor

    DK50 4x2VT/M DK50 6x2VT/M 12. PLACEMENT OF THE COMPRESSOR Only a trained and qualified technician may 12.1. Handling install the product. Use a fork lift truck or similar hoisting equipment to handle and position the product. Remove the compressor from the packaging and remove the transport anchors from the pallet.
  • Page 17: Pneumatic Connections

    DK50 4x2VT/M DK50 6x2VT/M Install the frame (B). (Fig. 8) Fig.8 Remove all devices used to secure the air pumps (X, Y and Z) only once compressor been positioned and leveled at the site of final installation! Releasing the air pumps...
  • Page 18: Electrical Connections

    DK50 4x2VT/M DK50 6x2VT/M Connect the hoses from the water separator A G3/4” threaded ball valve is installed on the and the condensate drain from the dryer to the compressed air outlet from the air tank connectors at the canister valves (Fig.11).
  • Page 19: Obsluha

    DK50 4x2VT/M DK50 6x2VT/M Connect the loose cord to the pressure switch per the schematic, tighten the screws and secure with paint. Connect the TN-S mains to the power supply terminal in the equipment’s junction box (F). Connect the electrical...
  • Page 20 DK50 4x2VT/M DK50 6x2VT/M and the display should show the current A menu appears operating hours. >Set Clock.. S/W time Operating Sync hour coun 0 hours  press▲ or ▼ to move the “>” cursor on the display to Set Clock.. and press...
  • Page 21 DK50 4x2VT/M DK50 6x2VT/M 15.1.1 Alarms and alarm signaling MAINTENANCE Press & hold The equipment automatically checks the TIME Esc + ▼ 3 sec. functionality of specific parts of the equipment for interval and indicates when maintenance service is CALL SERVICE reset needed.
  • Page 22: Compressor Shut-Down

    DK50 4x2VT/M DK50 6x2VT/M indicated by a flashing display on the Alarm signals have priority over controller and the subsequent message maintenance interval signals. As such, the light will indicate an If display remains! alarm from any of the air pumps.
  • Page 23 DK50 4x2VT/M DK50 6x2VT/M device been designed Repair work beyond normal manufactured to keep maintenance to a maintenance only minimum. following work must performed by qualified personnel performed to retain the proper and reliable manufacturer’s operation of the compressor. representative.
  • Page 24 DK50 4x2VT/M DK50 6x2VT/M 18.1. Maintenance intervals Maintenance intervals apply to equipment with a max. operating pressure of up to 8 bar! Tab.3 Once Set of Once a Once a Once a Performed Time interval every 2 2000 4000 6000...
  • Page 25 DK50 4x2VT/M DK50 6x2VT/M Once Set of Once a Once a Once a Performed Time interval every 2 2000 4000 6000 8000 10000 12000 16000 Chapter replacement week year years parts qualified Relief valve check technician Replace piston group with...
  • Page 26 DK50 4x2VT/M DK50 6x2VT/M 18.4. Inspection of electrical 18.2. Functionality check connections  Check air pump operation – the air Inspect the product’s electrical pumps should be operating normally connections when the mains are without excessive vibration or noise. disconnected! Troubleshoot any problem or call in service personnel if trouble is detected.
  • Page 27 DK50 4x2VT/M DK50 6x2VT/M 18.7. Float replacement BEFORE PROCEEDING, VENT THE AIR TANK TO ZERO PRESSURE DISCONNECT EQUIPMENT FROM ELECTRICAL MAINS. (Fig. 17) Replace the float in the water separator at the defined interval. A) Check to ensure that all pressure has Fig.15...
  • Page 28 DK50 4 4x2VT/M DK50 6 6x2VT/M Fig.16 18.8. Rep placement of the f ilter in th 18.9. Filte er element r replaceme included w with the pro oduct) (Fig. Fig.18) BEFORE P PROCEEDI ING, VEN TANK ZERO Befo ore procee eding, ven nt the air RESSURE...
  • Page 29: Troubleshooting And Remedying Problems

    DK50 4x 2VT/M DK50 6x 2VT/M 18.10. O Outlet pres ssure adjus stment usi Air tank: the pressu re regulato Check for p roper opera ation of the check valv f included w with the prod duct) (Fig. 1 on the air ta ank by disc connecting t the pressur...
  • Page 30: Solving Common Problems

    DK50 4x2VT/M DK50 6x2VT/M 19. SOLVING COMMON PROBLEMS Caution! Disconnect The pressure in the compressed air equipment from the mains before circuit can only increase because of starting work! an increase in flow resistance in the compressed air lines or as a result of Troubleshooting may only be performed by a dryer malfunction (e.g.
  • Page 31 DK50 4x2VT/M DK50 6x2VT/M Problem with electrical power source Main breaker is off Check mains voltage Loose terminal in switchboard – tighten Power loss No compressor air Check the primary power connection – pump starts up replace if damaged Check terminals and operation of the...
  • Page 32: Repair Service

    DK50 4x2VT/M DK50 6x2VT/M switch off in vertical or cooler not running Defective temperature switch – replace stacks (overheating) Reduce air usage, check for source efficiency, leaks at joints, attached Low operating pressure appliances and the adjustment of the pressure switch...
  • Page 33 DK50 4x2VT/M DK50 6x2VT/M 1. Product: (model) 2. Serial number: DK50 4x2VT/M DK50 6x2VT/M 3.1. User’s name: 3.2. Address of installation: 4. Equipment connected to the compressor: 5. Installation / Commissioning: 6. Contents of operator training: A. Product completeness check ** Description of the product and functions** B.
  • Page 34 DK50 4 4x2VT/M DK50 6 6x2VT/M 4x2V VT/M 6x2V VT/M EKOM s spol. s r.o., Priem myselná 5031/1 921 01 P PIEŠŤANY, Slov vak Republic tel.: +42 1 33 7967255, f fax: +421 33 79 967223 e-mail: e ekom@ekom.sk k, www.ekom.sk...

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