Norac UC 4.5 Installation Manual
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Norac UC 4.5 Installation Manual

Spray height control system. miller condor and nh rear mount truss boom with enhanced stability.
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Miller Condor and NH Rear Mount Truss
Boom with Enhanced Stability
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Summary of Contents for Norac UC 4.5

  • Page 1 Miller Condor and NH Rear Mount Truss Boom with Enhanced Stability Installation Manual...
  • Page 2 Enhanced Stability) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     General UC4.5 System Layout ................. 2     Kit Parts ........................3     Pre-Install Checklist ....................7     Ultrasonic Sensor Installation .................. 8     Roll Sensor Installation .................... 12     Electrical Installation ....................

  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc4.5 System Layout

    2 General UC4.5 System Layout Figure 1 illustrates the general layout of the UC4.5 system components: Figure 1: General UC4.5 System Layout...

  • Page 6: Kit Parts

    3 Kit Parts Kit Overview Figure 2: MC2 System Parts...
  • Page 7 Figure 3: MC2 Hydraulic Plumbing NOTE: Fitting F04 is not used for this install. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease (M06) to all threaded parts upon installation.
  • Page 8 UC5 NETWORK 6 PIN PLUG 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT Optional Main Lift Kit An optional main lift sensor kit is available for purchase from NORAC. Part Number Name 4570BC UC4.5 MAIN LIFT OPTION - 44743...
  • Page 9 Hydraulic Fitting Kit Details (P/N: 44865-59) Item Part Number Name Quantity Picture 106314 MALE ADAPTER - 8MB 8MOR 104590 90 DEGREE ADAPTER - 6MOR 6FORX90 44917 MALE TO MALE ADAPTER - 6MB 6MOR 104885 TEE ADAPTER - 8FORXR 8MORT 104369 PLUG - 6MBP 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX...

  • Page 10: Pre-Install Checklist

    4 Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 11: Ultrasonic Sensor Installation

    5 Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 12 Ultrasonic Sensor Serial Number Arrangement When installing the sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease (M06) to all threaded parts upon installation.
  • Page 13 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 14 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.

  • Page 15: Roll Sensor Installation

    6 Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 16 Roll Sensor Mounting Guidelines: Trapeze-Suspended Booms 1. When mounting the roll sensors, mount a roll sensor without the temperature probe (E04) with the lowest serial number on the trapeze link (boom frame), a roll sensor without the temperature probe (E04) with the highest serial number on the chassis (reference frame), and the roll sensor with the temperature probe (E03) on the boom carrier frame (intermediate frame).
  • Page 17 Temperature Probe Once the block is mounted, fasten the temperature probe from E03 to the NORAC valve block using the included 3/8x1/2” bolt as illustrated in Figure 14. Figure 14: NORAC Valve Block with Temperature Probe Installed...

  • Page 18: Electrical Installation

    7 Electrical Installation 1. Install the UC4.5 Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4.5 control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 19 10. Connect the valve interface cable (C03) to connector S6 on the valve extension cable (C11). 11. Connect the 2-pin connectors on the valve interface cable to the NORAC valve block, as shown in Figure 17. 12. The connectors on the valve cable (C03) are marked RIGHT UP, LEFT UP, RIGHT DOWN and LEFT DOWN.
  • Page 20 13. Fasten the 8-way coupler (E11) to the boom with cable ties. 14. Connect P6 on C11, the chassis roll sensor (reference frame) and cable C07 to the 3-way coupler (E10). Connect the free end of C07 to the 8-way coupler (E11). 15.

  • Page 21: Hydraulic Installation

    2. Install the 6MB-6MOR (F03) fittings on the “P” and “T” ports. Tighten to 18 ft-lbs (24 Nm). 3. Insert the orifices (F10) into the “B” ports with the notch facing out. 4. Install the 6MB-8MOR fittings (F11) fittings into the “B” ports on the NORAC block. Tighten to 18 ft-lbs (24 Nm).
  • Page 22 Valve Block Mounting Ensure that no hydraulic components will interfere with any sprayer parts or be pulled tight at any time. 1. A suitable mounting location for the valve block is illustrated in Figure 19. 2. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8”...
  • Page 23 From this point on in the installation the booms will be inoperative until the hydraulics are fully installed. 1. After the NORAC valves are mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3.

  • Page 24: Software Setup

    9 Software Setup 1. Start up the sprayer and test the sprayer’s functionality. The NORAC control panel does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section.

  • Page 25: Cable Drawings

    10 Cable Drawings 10.1 ITEM C03: 44656D – CABLE VALVE VARIABLE RATE DT...
  • Page 26 10.2 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M 10.3 ITEM C07: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 27 10.4 ITEM C10: 44650-50 - CABLE UC4.5 POWER GENERIC SELF- PROPELLED...

  • Page 28: Cable Uc4.5 Extension Valve Generic

    10.5 ITEM C11: 44651-50 - CABLE UC4.5 EXTENSION VALVE GENERIC...

  • Page 29: Cable Uc4 Interface Gp All

    10.6 ITEM C12: 44658-21 – CABLE UC4 INTERFACE GP ALL...

  • Page 30: Cable Uc5 Battery Pigtail Fused - 5A

    10.7 ITEM C30: 43250-06 – CABLE UC5 BATTERY PIGTAIL FUSED - 5A...
  • Page 31 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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