Norac UC4.5 Installation Manual

Spray height control system agrifac
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AGRIFAC
Installation Manual
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Summary of Contents for Norac UC4.5

  • Page 1 AGRIFAC Installation Manual...
  • Page 2 Reorder P/N: UC4.5-BC-AG1-INST Rev C (AGRIFAC) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     General UC4.5 System Layout ................. 2     Kit Parts ........................3     Ultrasonic Sensor Installation .................. 5     Roll Sensor Installation .................... 10     Electrical Installation ....................12    ...
  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: General Uc4.5 System Layout

    2 General UC4.5 System Layout Figure 1 illustrates the general layout of the UC4.5 system components: Figure 1: General UC4.5 System Layout...
  • Page 6: Kit Parts

    3 Kit Parts 3.1 Kit Overview Figure 2: AG1 System Parts...
  • Page 7 VALVE HYD SOL CC PROPORTIONAL 12V DEUTSCH CONNECTORS Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 8: Ultrasonic Sensor Installation

    4 Ultrasonic Sensor Installation 4.1 Bracket Assembly 1. Assemble the breakaway sensor bracket as illustrated in Figure 3, following the instructions below. Figure 3: Breakaway Bracket Assembly 2. Compress the spring and insert it together with the collar into the base. 3.
  • Page 9 4.2 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 10 4.3 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 11 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 12 4.5 Main Lift Sensor Installation 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom. 2. Mount the ultrasonic sensor to the main lift bracket. Run the sensor cable down the center of the main lift bracket tube.
  • Page 13: Roll Sensor Installation

    5 Roll Sensor Installation 5.1 Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 14 5.2 Roll Sensor Mounting Guidelines: Center Pivot Booms 1. When mounting the roll sensors, mount the roll sensor without the temperature probe on the boom frame and the roll sensor with the temperature probe on the chassis (non- pivoting portion of the sprayer). For optimal performance, minimize the distance between the roll sensors (A) and minimize the height from each roll sensor to the pivot point (B).
  • Page 15: Electrical Installation

    A good spot to mount the UC4.5 control panel is on the right hand side of the cab to the Roll Over Protection Bar (ROP). Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting.
  • Page 16 Figure 13: Cable Configurations: C03, C08, C11 and C12 7. Connect the 6-pin shroud (S6) on C12 to the 6-pin tower (T6) on C11. Route the free end of C12 to the existing valve block. 8. Insert the connector tees (R2A-P2A and R2C-P2C) on C12 between the matching connections on the existing sprayer valve harness: MAIN UP and MAIN DOWN.
  • Page 17 12. Fasten the 8-way coupler (E11) to the boom with cable ties. 13. Connect P6 on C11 to a 2-way coupler (E12). Connect cable C08 between the 2-way coupler and the 8-way coupler. 14. Connect both roll sensors to the 8-way coupler. 15.
  • Page 18: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC4.5 system warranty. It is recommended that a qualified technician perform the hydraulic installation. 7.1 Valve Installation 1.
  • Page 19 1. Install two (2) springs (not included in kit) to put tension on the center section of the boom. The springs should have a 4-5cm diameter with a wire diameter of 3-4mm. Figure 16: Springs Installed NORAC also recommends installing a damper cylinder. Figure 17: Damper Cylinder Installed...
  • Page 20: Software Setup

    2. If any functions do not work, review the hydraulic and electrical portions of this manual to check for proper installation. 3. Turn on the power for the UC4.5 Control Panel using the switch on the side of its chassis. 4. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC4.5 Spray...
  • Page 21: Cable Drawings

    Cable Drawings 9.1 ITEM C03: 44656D – CABLE VALVE VARIABLE RATE DT...
  • Page 22 9.2 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M 9.3 ITEM C07: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M...
  • Page 23 9.4 ITEM C08: 43220-05 - CABLE UC5 NETWORK 14 AWG - 5M...
  • Page 24 9.5 ITEM C10: 44650-51 - CABLE UC4.5 POWER GENERIC PULL-TYPE...
  • Page 25 9.6 ITEM C11: 44651-50 - CABLE UC4.5 EXTENSION VALVE GENERIC...
  • Page 26 ITEM C12: 44658-97 - CABLE UC4 INTERFACE DT06-2X GND2 - DIODE...
  • Page 27 ITEM C30: 43250-12 – CABLE UC5 BATTERY PIGTAIL FUSED (ECU & SIG)
  • Page 28 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

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