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See Warranty page in the T300/T300M Manual - P/N 06864. ABOUT THIS MANUAL This manual is intended for use in conjunction with the Model T300/T300M Operation Manual, part number 06864. Where operation of the Model T300U diverges from that of the Model T300/T300M, this addendum takes precedence.
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NEVER use any gas analyzer to sample combustible gas(es)! Technical Assistance regarding the use and maintenance of the Note T300/T300M or any other Teledyne API product can be obtained by contacting Teledyne API’s Technical Support Department: Phone: 800-324-5190 Email: api-techsupport@teledyne.com...
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Teledyne API - T300U Addendum to T300/T300M Manual CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité...
3.5.2.1. Calibration Gases ............................22 3.5.3. Basic CO Calibration Procedure ..........................23 4. T300U OPERATING INSTRUCTIONS ..........................25 4.1. Summary of Setup and operation Differences between T300U and T300/T300M Analyzers......... 25 4.2. Operating Modes ................................26 4.2.1. Auto-Reference Mode (A-REF) ..........................27 4.2.2.
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Teledyne API - T300U Addendum to T300/T300M Manual Table of Contents 7.1. Perfoming an Auto-Reference Measurement after Maintenance ..................55 8. PRINCIPLES OF OPERATION............................. 59 8.1. Measurement Method ..............................59 8.1.1. Auto-Reference (A-REF) Ratio ..........................59 8.2. Pneumatic Operation ..............................60 8.2.1.
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Table of Contents Teledyne API - T300U Addendum to T300/T300M Manual Table 4-3: T300U VARS Menu ........................39 Table 4-4: T300U Diagnostic (DIAG) Submenus ..................40 Table 4-5: DIAG - Analog I/O Functions .......................41 Table 4-6: Test Channels Functions Available on the T300U’s Analog Output ..........45 Table 4-7: T300U Hessen GAS ID List ......................47...
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INTRODUCTION This addendum for the Teledyne API Model T300U is a supplement to the T300/T300M manual (P/N 06864) and provides an overview of the instrument operation and specific details regarding those areas where the T300U is different in design or operating method from the T300.
1.3. CALIBRATION VALVE OPTIONS FOR THE T300U The hardware options for the T300x family of analyzers are available in the T300U. For a list and descriptions of these options please see Section 1 of the T300/T300M Operators Manual (P/N 06864).
Designated Reference and Equivalent Methods is published in the U.S. Federal Register – http://www3.epa.gov/ttn/amtic/criteria.html. 2.3. APPROVALS AND CERTIFICATIONS The Teledyne API Model T300/T300M analyzer was tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance statements for those requirements and directives. 2.3.1. SAFETY IEC 61010-1:2001 (3rd Edition), Safety requirements for electrical equipment for measurement, control, and laboratory use.
T300/T300M manual (P/N 06864). 3.2. INSTRUMENT LAYOUT The front panel of the T300U is identical to that of the T300/T300M (see Figure 3-1 of the T300/T300M Operators Manual, P/N 06864). The Rear Panel is also very similar to that of the T300/T300M (see Figure 3-4 of the T300/T300M Operators Manual, P/N 06864), the only difference being that the instrument’s particulate filter is mounted...
The electrical connection instructions in the T300/T300M Operators Manual apply except as differentiated herein. 3.3.1.1. Connecting Analog Outputs The analog outputs for the T300U are different from those of the T300/T300M. Unlike the T300/T300M which can include options for measuring both O and CO, the T300U is a single gas analyzer (CO) and therefore does not require the fully configurable version of the analog outputs.
CALIBRATED OUTPUT See Table A-6 of T300/T300M Appendix A for definitions of these DAS data types Optional current loop outputs are available for analog output channels A1& A2. To access these signals attach a strip chart recorder and/or data-logger to the appropriate analog output connections on the rear panel of the analyzer.
Teledyne API - T300U Addendum to T300/T300M Manual Getting Started 3.3.2. CONNECTING STATUS OUTPUTS The information found in Section 3.3.1.5. of the T300/T300M Operators Manual is correct with the following exception: Table 3-3: Status Output Pin Assignments Status Output #...
Getting Started Teledyne API - T300U Addendum to T300/T300M Manual 3.3.3. PNEUMATICS The pneumatic flow of the T300U is different from the T300/T300M in two ways: • The addition of a high-flow multi-tube Nafion dryer. • An additional gas path that passes the sample gas though a CO scrubber used during the auto-reference cycle.
Teledyne API - T300U Addendum to T300/T300M Manual Getting Started INSTRUMENT CHASSIS Multi-Tube Nafion Dryer Sample SAMPLE GAS INLET Sample / Cal Valve Span SPA N INLET Zero / Span Valve Ze ro ZERO INLET SAMPLE FILTER OUT Scrubber...
3.4.2. WARNING MESSAGES The information found in Section 3.4.2 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exceptions (marked by bold print...
Teledyne API - T300U Addendum to T300/T300M Manual Getting Started 3.4.3. FUNCTIONAL CHECKS The information found in Section 3.4.3 of the T300/T300M Operators Manual (P/N 06864) regarding performing an initial functional check of the analyzer is applicable to the T300U with the following exception(s).
To perform the following calibration you must have sources for zero air and span gas available for input into the sample port on the back of the analyzer. See Section 3.3.2.1 of the T300/T300M Operators Manual (P/N 06864) for instructions for connecting these gas sources.
Final Test and Validation Data Sheet. Because the T300U’s analog output setup differs from that of the T300/T300M and because the T300U could not be modified to include the optional CO...
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BETWEEN T300U AND T300/T300M ANALYZERS. For the most part the setup and operation instruction for the T300U are the same as those described in Sections 4, 5, and 6 of the T300/T300M manual (P/N 06864) with the following exceptions: •...
Teledyne API - T300U Addendum to T300/T300M Manual 4.2. OPERATING MODES The information found in Section 4 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s). The following table supersedes Table 4-1 of the T300/T300M Operators Manual (P/N 06864).
T300U Operating Instructions 4.2.1. AUTO-REFERENCE MODE (A-REF) One of the most significant differences between the T300/T300M and the T300U analyzers is the auto-reference measurement feature. In this mode, the analyzer makes special measurements and calculations that are applied to the CO concentration...
Teledyne API - T300U Addendum to T300/T300M Manual 4.2.2. TEST FUNCTIONS The information found in Section 4.1.1 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the exception that the following table supersedes Table 4-2 of the T300/T300M Operators Manual (P/N 06864).
Teledyne API - T300U Addendum to T300/T300M Manual T300U Operating Instructions 4.3. SETUP RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION 4.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES Functionally, the T300U analyzer has one hardware “physical range” that is capable of determining CO concentrations between 0 ppb and 100,000 ppb.
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T300U Operating Instructions Teledyne API - T300U Addendum to T300/T300M Manual The A1 and A2 channels output a signal that is proportional to the CO concentration of the sample gas. They can be configured: • With independent reporting ranges reporting a “single” output signal (SNGL Mode, see Section 4.3.3).
Teledyne API - T300U Addendum to T300/T300M Manual T300U Operating Instructions 4.3.3. RNGE MODE SNGL: CONFIGURING THE T300U ANALYZER FOR SINGLE RANGE MODE The single range mode sets a single maximum range for the both the A1 and A2 analog outputs.
T300U Operating Instructions Teledyne API - T300U Addendum to T300/T300M Manual 4.3.4. RNGE MODE DUAL: CONFIGURING THE T300U ANALYZER FOR DUAL RANGE MODE DUAL range mode allows the A1 and A2 outputs to be configured with separate reporting range spans as well as separate electronic signal levels. The analyzer software calls these two ranges LOW and HI.
Teledyne API - T300U Addendum to T300/T300M Manual T300U Operating Instructions 4.3.5. RNGE MODE AUTO: CONFIGURING THE T300U ANALYZER FOR AUTO RANGE MODE AUTO range mode gives the analyzer to ability to output data via a LOW range (displayed on the front panel as RANGE1) and HIGH range (displayed on the front panel as RANGE2) on a single analog output.
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T300U Operating Instructions Teledyne API - T300U Addendum to T300/T300M Manual To set the ranges press: SAMPLE RANGE=50.000 PPM CO= XXXX <TST TST> CAL SETUP SETUP PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP RANGE MODE MENU...
Teledyne API - T300U Addendum to T300/T300M Manual T300U Operating Instructions 4.3.6. SETUP RNGE UNIT: SETTING THE REPORTING RANGE UNIT TYPE The T300U can display concentrations in ppb, ppm, ug/m , mg/m units. Changing units affects all of the COM port values, and all of the display values for all reporting ranges.
ACAL sequence already programmed and activated with the DELTA TIME parameter set for 4 hours (for a more detailed discussion of the ACAL system see Section 9.4 of the T300/T300M Operators Manual).
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Teledyne API - T300U Addendum to T300/T300M Manual T300U Operating Instructions SAMPLE RANGE=50.000 PPM CO= XXXX <TST TST> CAL SETUP SETUP PRIMARY SETUP MENU ACAL DAS RNGE PASS CLK MORE EXIT NOTE SETUP SEQ1) AUTO-REF,0:04:00 DO NOT change the MODE.
T300U Operating Instructions Teledyne API - T300U Addendum to T300/T300M Manual 4.4.2. FORCING AN AUTO-REFERENCE MEASUREMENT Sometimes it is advisable to perform an auto-reference measurement at other times such as just before calibrating the analyzer. To manually start an auto-reference measurement cycle, press: SAMPLE RANGE=50.000 PPM...
T300U Operating Instructions 4.5. SETUP MORE VARS: VARIABLES SETUP AND DEFINITION The information found in Section 5.8 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s): • There is no STABIL_GAS variable available under the VARS menu of the T300U.
T300U Operating Instructions Teledyne API - T300U Addendum to T300/T300M Manual 4.6. SETUP MORE DIAG: DIAGNOSTICS FUNCTIONS The information found in Section 5.9 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s): •...
4.7.1. ANALOG I/O CONFIGURATION Because the manner in which the analog outputs are implemented differs between the T300/T300M and the T300U, there are significant differences in the manner in which the ANALOG I/O are manipulated. This section replaces Section 5.9.3 of the T300/T300M Operators Manual (P/N 06864).
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T300U Operating Instructions Teledyne API - T300U Addendum to T300/T300M Manual To configure the analyzer’s three analog outputs, set the electronic signal type of each channel and calibrate the outputs by: 1. Selecting an output type (voltage or current, if an optional current output driver has been installed) and the signal level that matches the input requirements of the recording device attached to the channel.
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Teledyne API - T300U Addendum to T300/T300M Manual T300U Operating Instructions SAMPLE RANGE=50.000 PPM CO= XXXX <TST TST> CAL SETUP SETUP PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP SECONDARY SETUP MENU COMM VARS DIAG AREF EXIT...
T300U Operating Instructions Teledyne API - T300U Addendum to T300/T300M Manual 4.7.2. ANALOG OUTPUT CALIBRATION This section corresponds to Section 5.9.3.2 of the T300/T300M Operators Manual (P/N 06864). ANALOG OUPUT calibration needs to be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever re-calibration is required.
Teledyne API - T300U Addendum to T300/T300M Manual T300U Operating Instructions 4.7.3. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 This section replaces Section 5.9.8.1 of the T300/T300M Operators Manual (P/N 06864) The Test Functions available to be reported on analog output A4 are: Table 4-6: Test Channels Functions Available on the T300U’s Analog Output...
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T300U Operating Instructions Teledyne API - T300U Addendum to T300/T300M Manual To activate the TEST Channel and select a function, press: SAMPLE RANGE=50.000 PPM CO= XXXX <TST TST> CAL SETUP SETUP PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE...
Teledyne API - T300U Addendum to T300/T300M Manual T300U Operating Instructions 4.7.4. HESSEN PROTOCOL The information found in Section 6.7.2 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s): • There is only one default gas type programmed into the T300U, as follows:...
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CALIBRATION PROCEDURES Calibration of the T300U should be performed according to the procedures described in Sections 9 & 10 of the T300/T300M Manual - P/N 06864 with the following notes and exceptions: • Delivering span and zero gases for the higher resolution the T300U can be difficult.
Calibration Procedures Teledyne API - T300U Addendum to T300/T300M Manual 5.2.1. MANUAL CALIBRATION CHECKS The information found in Section 9.2.2 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s). • Set the display to show the STABILITY test function.
Teledyne API - T300U Addendum to T300/T300M Manual Calibration Procedures 5.2.6. CO CALIBRATION QUALITY The information found in Section 9.5 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U. 5.2.7. CALIBRATION OF OPTIONAL SENSORS There are no optional sensors in the T300U.
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EPA PROTOCOL CALIBRATION The information found in Section 10 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U. 06867D DCN7970...
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INSTRUMENT MAINTENANCE The information found in Section 11 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s): • The oven temperature should be tracked along with the other parameters listed on Table 11-2 of the T300/T300M Operators Manual (see Table 7-1 below).
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Table 7-1: T300U Test Function Record DATE RECORDED OPERATING FUNCTION MODE* STABILITY ZERO CAL CO MEAS ZERO CAL ZERO CAL MR RATIO SPAN CAL PRES SAMPLE SAMPLE AFTER DRIVE WARM-UP SLOPE SPAN CAL OFFSET ZERO CAL OVEN SAMPLE TEMP 06867D DCN7970...
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06864) is applicable to the T300U with the following addition. It is recommended that you read that section before continuing. 8.1.1. AUTO-REFERENCE (A-REF) RATIO The higher resolution of the T300U makes it more susceptible then the T300/T300M to the effects of a variety of environmental conditions such as: •...
With the exceptions to the difference discussed on other portions of this addendum regarding the A-REF CO scrubber and the Nafion dryer, the pneumatic operation is the same as that described in Section 13.3 of the T300/T300M Operators Manual (P/N 06864). 06867D DCN7970...
Teledyne API - T300U Addendum to T300/T300M Manual Principles of Operation 8.2.1. THE A-REF CARBON MONOXIDE SCRUBBER A special CO scrubber is used to remove all of the CO from the gas stream when the instrument is performing an auto-reference measurement. The scrubber contains a...
Principles of Operation Teledyne API - T300U Addendum to T300/T300M Manual Figure 8-3: Semi-Permeable Membrane Drying Process 06867D DCN7970...
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Teledyne API - T300U Addendum to T300/T300M Manual Principles of Operation The dryer consists of a bundle of 0.030" O.D. Nafion tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular membrane walls and is removed.
Teledyne API - T300U Addendum to T300/T300M Manual 8.3. ELECTRONIC OPERATION 8.3.1. OVERVIEW The information found in Section 13.4 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s): • This figure replaces Figure 13-9 of the T300/T300M Operators Manual.
INTERNAL PUMP M/R Sensor Oven Heater Figure 8-4: T300U Electronic Overview Block Diagram 8.3.2. THE RELAY PCA The information found in Section 13.4.4 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s): 06867D DCN7970...
Principles of Operation Teledyne API - T300U Addendum to T300/T300M Manual 8.3.2.1. Temperature Control of the Convection Oven The information found in Section 13.4.4.1 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s): •...
Teledyne API - T300U Addendum to T300/T300M Manual Principles of Operation 8.3.2.2. Oven Heater AC Power Configuration The two main heaters for the convection oven area of the T300U are AC heaters. A jumper, located in line on the power connection between the relay PCA and the heaters, set the heaters in one of two configurations: •...
Principles of Operation Teledyne API - T300U Addendum to T300/T300M Manual 8.3.2.3. Status LEDs This information replaces that found in Sections 13.4.4.5 of the T300/T300M Operators Manual. • Eight LEDs, described in Table 8-2 are located on the analyzer’s relay board to show the current status on the various control functions performed by the relay board (see Figure 13-15 of the T300/T300M Operators Manual).
Teledyne API - T300U Addendum to T300/T300M Manual Principles of Operation 8.3.4. POWER DISTRIBUTION The information found in Section 13.4.7 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception(s): • The following figure replaces Figure 13-16 of the T300/T300M Operators Manual (P/N 06864).
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DO NOT SHORTEN OR TOUCH ELECTRIC CONNECTIONS WITH METALLIC TOOLS WHILE OPERATING INSIDE THE ANALYZER. USE COMMON SENSE WHEN OPERATING INSIDE A RUNNING ANALYZER. The information found in Section 12 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the exceptions below. CAUTION ALWAYS ALLOW THE T300U TO OPERATE FOR AT LEAST 24 HOURS AFTER ALL REPAIRS HAVE BEEN FINISHED AND THE INSTRUMENT’S CASE IS CLOSED.
Troubleshooting & Service Teledyne API - T300U Addendum to T300/T300M Manual 9.2. FAULT DIAGNOSIS WITH WARNING MESSAGES The following Table replaces Table 13-1 of the T300/T300M Operators Manual. Table 9-1: Warning Messages - Indicated Failures WARNING FAULT CONDITION POSSIBLE CAUSES...
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Teledyne API - T300U Addendum to T300/T300M Manual Troubleshooting & Service WARNING FAULT CONDITION POSSIBLE CAUSES MESSAGE If sample pressure is < 10 in-hg: o Blocked particulate filter Sample Pressure is o Blocked sample inlet/gas line <10 in-Hg or > 35 in-Hg...
If the Range selected is too small, the recording device will over range. If the Range is too big, the device will show minimal or no apparent change in readings. Indicates noise level of instrument or CO concentration of sample gas (See Section 12.4.2 of the T300/T300M STABIL Operators Manual for causes).
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Teledyne API - T300U Addendum to T300/T300M Manual Troubleshooting & Service TEST INDICATED FAILURE(S) FUNCTIONS As Displayed) If this drive voltage is out of range it may indicate one of several problems: - A poor mechanical connection between the various components in inside the detector housing PHT DRIVE - An electronic failure of the IR Photo-Detector’s built-in cooling circuitry, or;...
Troubleshooting & Service Teledyne API - T300U Addendum to T300/T300M Manual 9.2.2. RELAY BOARD STATUS LEDs The information found in Section 12.1.4.3 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception: • The following table replaces Table 12-5 of the T300/T300M Operators Manual.
Teledyne API - T300U Addendum to T300/T300M Manual Troubleshooting & Service 9.3. GAS FLOW PROBLEMS Along with the information found in Section 12.2 of the T300/T300M Operators Manual (P/N 06864), also be aware that problems with the flow of gas through the Nafion dryer could also be a cause of pressure or flow problems through the T300U.
Teledyne API - T300U Addendum to T300/T300M Manual 9.5. SUBSYSTEM CHECKOUT 9.5.1. RELAY BOARD The information found in Section 12.5.6 of the T300/T300M Operators Manual (P/N 06864) is applicable to the T300U with the following exception: • The following table replaces Table 12-8 of the T300/T300M Operators Manual.
Teledyne API - T300U Addendum to T300/T300M Manual Troubleshooting & Service 9.6. TECHNICAL ASSISTANCE If this addendum and its trouble-shooting / repair sections do not solve your problems, technical assistance may be obtained from: Teledyne API Technical Support 9970 Carroll Canyon Rd...
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T300U and the M300EU models. For the additional software documentation, please refer to Appendix A in the related operation manual: T300U - T300/T300M operation manual, PN 06864 M300EU - M300E/EM operation manual, PN 04288...
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APPENDIX A: T300U, M300EU Software Menu Trees, Revision L.8 Teledyne API - T300U, M300EU 05924B DCN5871 This page intentionally left blank. 06867D DCN7970...
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Teledyne API - T300U, M300EU 05924B DCN5871 APPENDIX A: T300U, M300EU Software Menu Trees, Revision L.8 APPENDIX A: T300U, M300EU Software Menu Trees, Revision L.8 SAMPLE TEST CALZ CALS SETUP Press to <TST TST> HIGH HIGH HIGH Press to cycle...
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APPENDIX A: T300U, M300EU Software Menu Trees, Revision L.8 Teledyne API - T300U, M300EU 05924B DCN5871 Figure A-2: Primary Setup Menu (Except DAS) 06867D DCN7970...
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Teledyne API - T300U, M300EU 05924B DCN5871 APPENDIX A: T300U, M300EU Software Menu Trees, Revision L.8 Primary Setup Menu DAS Submenu Figure A-3: 06867D DCN7970...
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APPENDIX A: T300U, M300EU Software Menu Trees, Revision L.8 Teledyne API - T300U, M300EU 05924B DCN5871 SAMPLE SETUP MORE RNGE PASS ACAL COMM DIAG VARS ENTER PASSWORD: 818 INET HESN COM1 COM2 <SET SET> EDIT PREV NEXT JUMP EDIT PRNT...
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Teledyne API - T300U, M300EU 05924B DCN5871 APPENDIX A: T300U, M300EU Software Menu Trees, Revision L.8 Secondary Setup Menu Hessen Protocol Submenu Figure A-5: 06867D DCN7970...
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APPENDIX A: T300U, M300EU Software Menu Trees, Revision L.8 Teledyne API - T300U, M300EU 05924B DCN5871 Figure A-6: DIAG Menu 06867D DCN7970...
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Appendix B - Interconnect Diagram 06867D DCN7970...
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