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TELEDYNE API T100U Addendum To The Operation Manual

Trace level sulfur dioxide analyzer
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Trace Level Sulfur Dioxide Analyzer
Addendum to T100 Operation Manual, PN 06807
(when used in conjunction with both the T100 manual, PN 06807,
Copyright 2010-2011
Teledyne API
Model T100U
Also supports operation of:
Model T108U Analyzer
and the T108 addendum, PN 07268)
© TELEDYNE API (TAPI)
9970 Carroll Canyon Road
SAN DIEGO, CA 92131-1106
USA
Toll-free Phone: 800-324-5190
Phone: +1 858-657-9800
Fax: +1 858-657-9816
Email:
Website:
api-sales@teledyne.com
http://www.teledyne-api.com/
06840B DCN 6201
11 August 2011

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  • Page 1 Also supports operation of: Model T108U Analyzer (when used in conjunction with both the T100 manual, PN 06807, and the T108 addendum, PN 07268) © TELEDYNE API (TAPI) 9970 Carroll Canyon Road SAN DIEGO, CA 92131-1106 Toll-free Phone: 800-324-5190 Phone: +1 858-657-9800...
  • Page 3 ABOUT THIS MANUAL This manual is to be used in conjunction with the Model T100 operation manual, part number 06807. Where operation of the Model T100U diverges from that of the Model T100, this manual addendum takes precedence. This T100U addendum is comprised of multiple documents, assembled as follows: Part No.
  • Page 4 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 REVISION HISTORY 2011, August 10, T100U Addendum, 06840 Rev B, DCN Updates Document Change Summary T100U Addendum 06840 6201 Administrative Updates: Reformatted layout. • Renamed “Theory of Operation” to “Principles of •...

  • Page 5: Table Of Contents

    8.3.2 Replacing the UV Filter/Lens ..........................29 8.3.3 Replacing the PMT, HVPS or TEC ........................30 8.3.4 T100U PMT Hardware Calibration (Factory Cal) ....................32 Technical Assistance .............................. 33 9. PRINCIPLES OF OPERATION ............................35 Electronic Operation..............................35 9.1.1 Sensor Module ..............................35 9.1.1.1...
  • Page 6 Contents Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 LIST OF FIGURES Figure 3-1: T100U Internal Layout .........................12 Figure 3-2: T100U Test Functions .........................14 Figure 4-1: Accessing the STBL Menu ......................16 Figure 8-1: UV Lamp Adjustment ........................27 Figure 8-2: Disassembling the Sample Chamber/UV Source Assembly ............29...
  • Page 7 APPENDIX A: Menu Trees and Software Documentation (refer to Appendix A of the T100 manual) APPENDIX B: Spare Parts List and Recommended Spares Stocking Levels APPENDIX C: Warranty Repair Questionnaire APPENDIX D: Schematics (contains those unique to T100U; other schematics in T100 manual) 06840B DCN 6201...
  • Page 8 Contents Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 06840B DCN 6201...

  • Page 9: Preface

    This addendum is based on the Model T100 Operators Manual (P/N 06807). In most ways the T100U is identical to the T100 in design and operation; therefore, most of the basic set up information, operating instructions as well as calibration, maintenance, troubleshooting and repair methods are found in that manual.
  • Page 10 Preface Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 06840B DCN 6201...

  • Page 11: Specifications, Approvals And Warranty

    2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1 SPECIFICATIONS Table 2-1: Model T100U Basic Unit Specifications PARAMETER SPECIFICATION Ranges Min: 0-5 ppb Full scale (Physical Analog Output) Max: 0-20 000 ppb Full scale (selectable, dual ranges and auto ranging supported) Measurement Units ppb, ppm, µg/m...

  • Page 12: Epa Equivalency Designation

    40 CFR Part 53, when operated under the conditions defined for the T100 analyzer (manual PN 06807). 2.3 CE MARK COMPLIANCE The T100U analyzer emissions and safety compliance are the same as those for the T100 analyzer. 06840B DCN 6201...

  • Page 13: Getting Started

    3. GETTING STARTED 3.1 UNPACKING THE T100U Unpack the T100U as per the directions in Section 3.1 of the T100 Manual, with the following change: There are two redheaded shipping screws that hold down the PMT/Sensor assembly and must be removed prior to operation. They are located along the base of the PMT housing adjacent to the chassis.

  • Page 14: Figure 3-1: T100U Internal Layout

    Getting Started Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Figure 3-1: T100U Internal Layout 06840B DCN 6201...

  • Page 15: Functional Check Of The T100U

    Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Getting Started 3.3 FUNCTIONAL CHECK OF THE T100U To perform an initial functional check of the T100U follow the steps contained in Section 3.4 of the T100 Manual, but use the Test functions described in below. 3.3.1 TEST FUNCTIONS Table 3-1 of this addendum supersedes Table 4-2 in Section 4.1.1 of the T100 manual,...

  • Page 16: Figure 3-2: T100U Test Functions

    Getting Started Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 DISPLAY PARAMETER UNITS DESCRIPTION SAMPLE CHAMBER RCELL TEMP °C The current temperature of the sample chamber. TEMP BOX TEMP BOX TEMPERATURE °C The ambient temperature of the inside of the analyzer case.

  • Page 17: T100U Operating Instructions

    4.2 STBL MENU: SETUP FOR THE THREE STABILITY FUNCTIONS There is an additional submenu on the Secondary Setup Menu in the T100U’s software. The STBL menu, see Figure 4-1 allows the user to modify the settings for the three stability calculations that are displayed as Test Functions on the front panel and are available via the serial data port and that can be logged with the DAS.

  • Page 18: Figure 4-1: Accessing The Stbl Menu

    T100U Operating Instructions Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SETUP PRIMARY SETUP MENU SETUP X.X EXIT returns to the main SAMPLE CFG DAS RNGE PASS CLK...

  • Page 19: Calibration Procedures

    T100 Manual. However, delivering span and zero gases for the lower ranges that the T100U is designed for can be difficult. For best results when calibrating the T100U, wait one hour for the instrument to stabilize when delivering zero and span gases before pressing the zero and span buttons.
  • Page 20 Calibration Procedures Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 06840B DCN 6201...

  • Page 21: Epa Protocol Calibration

    6. EPA PROTOCOL CALIBRATION For EPA Protocol calibration please refer to Section 10 of the T100 manual. 06840B DCN 6201...
  • Page 22 EPA Protocol Calibration Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 06840B DCN 6201...

  • Page 23: Instrument Maintenance

    7. INSTRUMENT MAINTENANCE Instrument maintenance is almost identical to that in the T100. The T100U uses a 1 micron sample filter, instead of the 5 micron sample filter used in the T100. Replacement part numbers are shown below. Part Number...
  • Page 24 Instrument Maintenance Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 06840B DCN 6201...

  • Page 25: Troubleshooting And Service

    Use common sense when operating inside a running analyzer. 8.1.1 FAULT DIAGNOSIS WITH WARNING MESSAGES The warning messages for the T100U are identical to those included in Section 12.1.1 of the T100 Manual. 06840B DCN 6201...

  • Page 26: Fault Diagnosis With Test Functions

    Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 8.1.2 FAULT DIAGNOSIS WITH TEST FUNCTIONS The following table supersedes Table 12.2 of the T100 Manual. Table 8-1: Test Functions - Possible Causes for Out-Of-Range Values...

  • Page 27: Fault Diagnosis With Sync Demod Pca Leds

    Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service 8.1.3 FAULT DIAGNOSIS WITH SYNC DEMOD PCA LEDS There are four green Light Emitting Diodes (LEDs) on the bottom left side of the Sync Demodulator PCA. They indicate various statuses and can be used to troubleshoot problems associated with the board.

  • Page 28: Adjusting The Uv Lamp (Peaking The Lamp)

    Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 LAMP POSITIONING The UV output level of the lamp is uneven across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the UV lamp is adjusted to optimize the amount of UV light shining through the UV filter/lens and into the reaction cell.

  • Page 29: Figure 8-1: Uv Lamp Adjustment

    Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service DO NOT UV Lamp Use Lamp Cap to Power Supply adjust Lamp position Wires Adjust Lamp Position by grasping Lamp body ONLY UV Lamp Bracket Mounting...

  • Page 30: Replacing The Uv Lamp

    Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 8.3.1.2 Replacing the UV Lamp CAUTION – GENERAL SAFETY HAZARD Always wear safety glasses made with UV blocking material when working with the UV Lamp assembly. (Generic plastic safety glasses are not adequate).

  • Page 31: Replacing The Uv Filter/Lens

    Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service 8.3.2 REPLACING THE UV FILTER/LENS MPORTANT MPACT ON EADINGS OR Be careful not to leave thumbprints on the interior of the sample chamber. The various oils that make up fingerprints fluoresce brightly under UV light and will significantly affect the accuracy of the analyzer’s...

  • Page 32: Replacing The Pmt, Hvps Or Tec

    Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 8.3.3 REPLACING THE PMT, HVPS OR TEC The PMT should last for the lifetime of the analyzer. However, in some cases, the high voltage power supply (HVPS) or the thermo-electric cooler (TEC) may fail. To replace...
  • Page 33 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service 8. Unscrew the PMT assembly. It is held to the cold block by two plastic screws. • Because the threads of the plastic screws are easily damaged it is highly recommended to use new screws when reassembling the unit.

  • Page 34: T100U Pmt Hardware Calibration (Factory Cal)

    Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 19. Replace the sensor assembly into the chassis and fasten with four screws and washers. 20. Reconnect all electrical and pneumatic connections, leak check the system and power up the analyzer.

  • Page 35: Technical Assistance

    Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service 12. Scroll to the NORM PMT value and verify that it is approximately twice the ppb value of the span gas. 13. Perform a zero / span calibration.
  • Page 36 Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 06840B DCN 6201...

  • Page 37: Principles Of Operation

    9. PRINCIPLES OF OPERATION The T100U is a modified T100. The primary differences are the way in which the PMT and UV reference signals are acquired and processed. The T100U has no shutter but rather employs synchronous demodulation to capture the dark and light PMT and UV reference signals several times per second.

  • Page 38: Sensor Block Diagram

    Principles of Operation Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 SYNC DEMOD PCA UV REF PCA (End of PMT Housing) (End of Sensor Module) UV LAMP DRIVER UV REF Lamp Sync (Side of Sensor Assy) PMT PREAMP PCA...

  • Page 39: Figure

    Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Principles of Operation Figure 9-2: T100U Sensor Module Assembly These components are divided into two significant subassemblies. The sample chamber and the PMT assembly. Figure 9-3 shows an exploded view of the sample chamber assembly.

  • Page 40: Sample Chamber

    Principles of Operation Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 9.1.1.1 Sample Chamber The main electronic components of the sample chamber are the reference detector (see Section 13.1.4 of the T100 Manual); the UV Lamp (see Section 13.1.6 of the T100 Manual);...
  • Page 41 APPENDIX A - Version Specific Software Documentation Appendix A of the T100 manual applies to the T100U. 06840B DCN6201...
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  • Page 43 APPENDIX B - Spare Parts Use of replacement parts other than those supplied by Teledyne Advanced Note Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Due to the dynamic nature of part numbers, please refer to the TAPI Website at Note http://www.teledyne-api.com or call Customer Service at 800-324-5190 for more...
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  • Page 45 067300100 PCA, AUX-I/O BOARD, ETHERNET 067300200 PCA, AUX-I/O BOARD, ETHERNET & USB 067900000 LCD MODULE, W/TOUCHSCREEN(KB) 068230100 DOM, w/SOFTWARE, STD, T100U * 068810000 PCA, LVDS TRANSMITTER BOARD 069500000 PCA, SERIAL & VIDEO INTERFACE BOARD 072150000 ASSY. TOUCHSCREEN CONTROL MODULE 072770000...
  • Page 46 LIST, SPARE PARTS, T100U (Reference: 068460000, 8/9/2011 10:21 AM) PARTNUMBER DESCRIPTION 013420000 ASSY, ROTARY SOLENOID 013400000 CD, PMT, SO2, (KB) 013390000 ASSY, KICKER 013210000 ASSY, VACUUM MANIFOLD 013140000 ASSY, COOLER FAN (NOX/SOX) 009690300 AKIT, TFE FLTR ELEM (FL19, 30=1) 47mm...
  • Page 47 LIST, SPARE PARTS, T100U (Reference: 068460000, 8/9/2011 10:21 AM) PARTNUMBER DESCRIPTION PU0000022 REBUILD KIT, FOR PU20 & 04241 (KB) RL0000015 RELAY, DPDT, (KB) SW0000025 SWITCH, POWER, CIRC BREAK, VDE/CE *(KB) SW0000059 PRESSURE SENSOR, 0-15 PSIA, ALL SEN WR0000008 POWER CORD, 10A(KB)
  • Page 48 RECOMMENDED SPARE PARTS STOCKING LEVELS Model 100EU UNITS (Reference: 05946A) PART NO DESCRIPTION 6-10 11-20 21-30 000940800 Orifice, 12 Mil 002720000 Filter, 330 NM 013140000 Cooler Fan 013400000 PMT, SO2 014080100 Assy, HVPS, NOX/SOX 014610000 Kit, Replacement Cooler 040010000 Assy, Fan, Rear Panel, E Series 040030100 PCA, Press Sensors (1X), Flow, E Series 041710000...
  • Page 49 2000 mV ± 1000 Values are in the Signal I/O REF_4096_MV 4096mv±2mv and Must be Stable REF_GND 0± 0.5 and Must be Stable TELEDYNE API CUSTOMER SERVICE Email: api-customerservice@teledyne.com PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 06840B DCN6201...
  • Page 50 5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE PERTINENT DATA. THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING. TELEDYNE API CUSTOMER SERVICE Email: api-customerservice@teledyne.com...
  • Page 51 APPENDIX D – Electronic Schematics Contains schematics for the T100U addendum; other schematics are located in Appednix D of the T100 Operators Manual (07268). 06840B DCN6201...
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  • Page 53 Interconnect List, T100U (Reference 0736201Rev 01) Description Revision Checked Date Initial Release 11/10/10 FROM Cable PN Signal Assembly Pin Assembly 0364901 CBL ASSY, AC POWER AC Line Power Entry CN0000073 Power Switch SW0000025 AC Neutral Power Entry CN0000073 Power Switch...
  • Page 54 Interconnect List, T100U (Reference 0736201Rev 01) FROM Cable PN Signal Assembly Pin Assembly 044880100 CBL, MAIN HARNESS AGND Relay PCA 045230100 O2 Sensor 049210000 -V15 Relay PCA 045230100 O2 Sensor 049210000 Relay PCA 045230100 UV Ref PCA 050630100 O2 SIGNAL-...
  • Page 55 Interconnect List, T100U (Reference 0736201Rev 01) FROM Cable PN Signal Assembly Pin Assembly 05675 CBL, UV LAMP CONTROL, M100EU Sync/Demd 054650000 UV Driver Board 061930200 Pigtail Sync/Demd 054650000 UV Driver Board 061930200 Pigtail 06737 CBL, I2C to AUX I/O (ANALOG IN OPTION)
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  • Page 57 06840B DCN6201...
  • Page 58 1.0K 1.0K Note: Once detector is installed and calibrated, the board and -15V detector are a matched set. Do not swap detectors. 0.1uf FACTORY SELECT 4.99M 15.8K OPA124 180 pF -15V 0.1uf +15V 0.1uf 12V ZENER PHOTOCELL -15V 7.5K 1.0K -15V 1.0K OPA124...
  • Page 59 HIGH VOLTAGE SUPPLY CONTROL BAS70-05 SDA2 SCL2 +15V BAS70-06 HVPS_REF hvps_control AGND MICROFIT-4 DCN5889 Teledyne API 9480 Carroll Park Drive, San Diego, CA 92121-5201 Title Schematic, M100EU Internal PMT Preamp Size Number Revision PRINTED DOCUMENTS ARE UNCONTROLLED 05435_c.sch Date: 10/21/2010...
  • Page 60 C101 C106 C105 C103 10uF,35V 10uF,35V 10uF,35V 10.2k 10.2k 10.2k 10.2k 10uF,35V C104 C102 1uF, 10V 1 uF, 10V 1uF, 10V 1uF, 10V 0.1 uF, 50V osc_out i Net Class MCLR/VPP RD0/PSP0/AD0 Hardware Version Index MI100HH-25 RD1/PSP1/AD1 CPU ALIVE I2C STATUS1 I2C_STATUS2 I2C STATUS3 I2C Address Jumpers...
  • Page 61 -12V +12V VCC_ADC BAS70-04 TP12 TP25 TP23 49.9 Ohm AGROUND 0.15, 25V 1000 pF VCC_ADC TP13 PMT1 IN 1 Vref PMT2 SPI_SCK 3.0k IN 2 i Net Class DCLK i Net Class UVLAMP -50MV_REF SPI_SDI IN 3 +VSS i Net Class DOUT i Net Class 0.15, 25V...
  • Page 62 1000uF,50V DGND + C16 22 uF, 25V CA_154 VCC_IN 4.7 uH i Net Class TP24 +15V_in +12V +12V i Net Class 10uF,35V LM78L12ACM 1.0uF i Net Class UVLAMP TEC_OUT -15V_in 2.00K 2.00K HVPWR HVGND -12V I2C_SDA MICROFIT 12 Vout i Net Class 49.9 MAIN INPUT CONNECTOR I2C_SCL...
  • Page 63 PMT TEMPERATURE FEEDBACK +12V 21.5K 21.5K 10.2k TO TEC BOARD 100K 1uF, 10V 0.1 uF TP16 OT_LED_CONTROLV SCL2 TEC_OUT i Net Class VOUTA i Net Class ET_SIGNAL SDA2 +12V 56.2K i Net Class VOUTB REF_4.096 U14A REFIN AD5337BRM +12V LF353, OPAMP ETEST/OTEST CONTROL 51.1K 49.9K...
  • Page 64 +12V 10uF,16V 0.1 uF 0.1 uF Selectable gain stages Digital Pot 50K Analog Switch (Chan 2 acting as inverter) 4.99K SPI_SDO2 Instrumentation Amp -12V SPI_SDI2 +12V +12V -12V SPI_SCK2 4.99K Anti Alias Filter - 6 pole - 500 Hz 0.15 uF POT_CS 0.68 uF 34.8k...
  • Page 65 TEST_PLUG +12V Q2 Drain V 05916_p2 PE-6196 LAMP OUTPUT 05916_p2.sch Drive Voltage TEST_PLUG 2.7k, 25W VDRIVE +12V VDRIVE HEADER 4 RP2D 4.7K 0.1 uF 1N4148 VREF 0.01 uF 1N4148 VREF VREF Q3 Drain V TEST_PLUG Lamp Voltage IRF520 IRF520 3.9K ACOMP ACOMP_2 1N4148...
  • Page 66 VDRIVE VDRIVE +12V +12V 4.7 uF DIODE 25 uH + C20 ACOMP_2 1000 uF 100K 4.7 uF 25.5K 5.1K 100 uF VREF 25 uH PN3645_PNP VSWITCH 5.1K LAMP_FDBACK lamp_fdback VCOMP LT1268 0.68 uF +12V +12V LM358 0.1 uF +12V 0.1 uF 0.1 uF Title Sch, Bursting UV Lamp Drv, M100EU...

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T108u

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