Sign In
Upload
Manuals
Brands
TELEDYNE API Manuals
Measuring Instruments
T300M
User Manuals: TELEDYNE API T300M CO Analyzer
Manuals and User Guides for TELEDYNE API T300M CO Analyzer. We have
3
TELEDYNE API T300M CO Analyzer manuals available for free PDF download: Operation Manual, User Manual, Manual Addendum
TELEDYNE API T300M Operation Manual (347 pages)
Carbon Monoxide Analyzer
Brand:
TELEDYNE API
| Category:
Measuring Instruments
| Size: 11 MB
Table of Contents
Table of Contents
9
1 Introduction, Features and Options
19
T300 Family Overview
19
Features
20
T300/T300M Documentation
20
Options
21
Table 1-1: Analyzer Options
21
2 Specifications and Approvals
25
Specifications
25
Table 2-1: T300/T300M Basic Unit Specifications
25
Table 2-2: O 2 Sensor Option Specifications
26
EPA Designation
27
Approvals and Certifications
27
Safety
27
Emc
27
Table 2-3: CO 2 Sensor Option Specifications
27
Other Type Certifications
28
3 Getting Started
29
Unpacking the T300/T300M Analyzer
29
Ventilation Clearance
30
Table 3-1: Ventilation Clearance
30
Instrument Layout
31
Front Panel
31
Appendix B - Wiring Diagram
31
Figure 3-1: Front Panel Layout
31
Figure 3-2: Display Screen and Touch Control
32
Table 3-2: Display Screen and Touch Control Description
33
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts
34
Figure 3-4: Rear Panel Layout
35
Rear Panel
35
Table 3-3: Rear Panel Description
36
Figure 3-5: Internal Layout - T300
37
T300/T300M Analyzer Layout
37
Figure 3-6: Internal Layout - T300M
38
Figure 3-7: Optical Bench Layout (Shorter Bench, T300M, Shown)
39
Connections and Setup
40
Electrical Connections
40
Connecting Power
40
Connecting Analog Inputs (Option)
41
Connecting Analog Outputs
41
Figure 3-8: Analog in Connector
41
Table 3-4: Analog Input Pin Assignments
41
Current Loop Analog Outputs (Option 41) Setup
42
Figure 3-9: Analog Output Connector
42
Table 3-5: Analog Output Pin-Outs
42
Figure 3-10: Current Loop Option Installed on Motherboard
43
Connecting the Status Outputs
44
Figure 3-11: Status Output Connector
44
Connecting the Control Inputs
45
Table 3-6: Status Output Signals
45
Figure 3-12: Control Input Connector
46
Table 3-7: Control Input Signals
46
Connecting the Concentration Alarm Relay (Option 61)
47
Figure 3-13: Concentration Alarm Relay
47
Connecting the Communication Interfaces
48
Figure 3-14: Rear Panel Connector Pin-Outs for RS-232 Mode
50
Figure 3-15: Default Pin Assignments for CPU COM Port Connector (RS-232)
51
Figure 3-16: Jumper and Cables for Multidrop Mode
53
Figure 3-17: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram
54
Pneumatic Connections
55
Pneumatic Connections for Basic Configuration
57
Figure 3-18: Pneumatic Connections-Basic Configuration-Using Bottled Span Gas
57
Figure 3-19: Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator
57
Pneumatic Layout for Basic Configuration
59
Pneumatic Connections for Ambient Zero/Ambient Span Valve Option
59
Figure 3-20: T300/T300M Internal Gas Flow (Basic Configuration)
59
Figure 3-21: Pneumatic Connections - Option 50A: Zero/Span Calibration Valves
60
Pneumatic Layout for Ambient Zero/Ambient Span Valve Option
61
Pneumatic Connections for Ambient Zero/Pressurized Span
61
Figure 3-22: Internal Pneumatic Flow OPT 50A - Zero/Span Valves
61
Table 3-8: Zero/Span Valve Operating States for Option 50A
61
Figure 3-23: Pneumatic Connections - Option 50B: Ambient Zero/Pressurized Span Calibration Valves
62
Pneumatic Layout for Ambient Zero/Pressurized Span Option
63
Figure 3-24: Internal Pneumatic Flow OPT 50B - Zero/Span/Shutoff Valves
63
Table 3-9: Zero/Span Valve Operating States for Option 50B
63
Pneumatic Connections for Zero Scrubber/Pressurized Span Option
64
Figure 3-25: Pneumatic Connections - Zero Scrubber/Pressurized Span Calibration Valves (Opt 50E)
64
Pneumatic Layout for Zero Scrubber/Pressurized Span Option
65
Figure 3-26: Internal Pneumatic Flow OPT 50E - Zero Scrubber/Pressurized Span
65
Table 3-10: Zero/Span Valve Operating States for Option 51E
65
Pneumatic Connections for Zero Scrubber/Ambient Span Option
66
Figure 3-27: Pneumatic Connections - Option 50H: Zero/Span Calibration Valves
66
Pneumatic Layout for Zero Scrubber/ Ambient Span Option
68
Calibration Gases
68
Figure 3-28: Internal Pneumatic Flow OPT 50H - Zero Scrubber/Ambient Span
68
Table 3-11: Zero/Span Valve Operating States for Option 50H
68
Startup, Functional Checks, and Initial Calibration
69
Table 3-12: NIST-Srm's Available for Traceability of CO Calibration Gases
69
Startup
70
Warning Messages
70
Table 3-13: Possible Warning Messages at Start-Up
71
Functional Checks
72
Table 3-14: Possible Startup Warning Messages - T300 Analyzers with Options
72
Initial Calibration
73
Interferents for CO Measurements
74
Initial Calibration Procedure
74
Figure 3-29: Zero/Span Calibration Procedure
78
O2 Sensor Calibration Procedure
79
CO2 Sensor Calibration Procedure
79
4 Overview of Operating Modes
81
Figure 4-1: Front Panel Display
81
Sample Mode
82
Test Functions
82
Table 4-1: Analyzer Operating Modes
82
Figure 4-2: Viewing T300/T300M Test Functions
83
Table 4-2: Test Functions Defined
84
Warning Messages
85
Table 4-3: List of Warning Messages
85
Calibration Mode
86
Figure 4-3: Viewing and Clearing T300/T300M WARNING Messages
86
Setup MODE
87
Password Security
87
Primary Setup Menu
87
The Areas Accessible under the Setup Mode Are Shown in Table 4-4 and Secondary Setup Menu (SETUP>MORE)
87
Table 4-4: Primary Setup Mode Features and Functions
87
Secondary Setup Menu (SETUP>MORE)
88
Table 4-5: Secondary Setup Mode (SETUP>MORE) Features and Functions
88
5 Setup Menu
89
SETUP À CFG: Configuration Information
89
SETUP À ACAL: Automatic Calibration
90
SETUP Àdas: Internal Data Acquisition System
90
SETUP À RNGE: Analog Output Reporting Range Configuration
90
Analog Output Ranges for CO Concentration
90
Figure 5-1: Analog Output Connector Pin out
91
Physical Range Vs Analog Output Reporting Ranges
92
Reporting Range Modes: Single, Dual, Auto Ranges
92
Table 5-1: T300 Family Physical Range by Model
92
SINGLE Range Mode (SNGL)
94
DUAL Range Mode (DUAL)
95
AUTO Range Mode (AUTO)
97
Range Units
99
Dilution Ratio (Option)
100
SETUP À PASS: Password Protection
101
Table 5-2: Password Levels
101
SETUP À CLK: Setting the Internal Time-Of-Day Clock and Adjusting Speed
103
Setting the Internal Clock's Time and Day
103
Adjusting the Internal Clock's Speed
103
SETUP Àcomm: Communications Ports
105
ID (Machine Identification)
105
INET (Ethernet)
105
COM1 and COM2 (Mode, Baud Rate and Test Port)
105
Figure 5-2: COMM- Machine ID
105
SETUP Àvars: Variables Setup and Definition
106
Table 5-3: Variable Names (VARS)
106
SETUP Àdiag: Diagnostics Functions
108
Table 5-4: Diagnostic Mode (DIAG) Functions
108
Signal I/O
110
Analog Output
111
Analog I/O Configuration
112
Table 5-5: DIAG - Analog I/O Functions
112
Figure 5-3: Accessing the Analog I/O Configuration Submenus
113
Analog Output Voltage / Current Range Selection
114
Table 5-6: Analog Output Voltage Ranges
114
Analog Output Calibration
116
Enabling or Disabling the Autocal for an Individual Analog Output
116
Automatic Calibration of the Analog Outputs
118
Individual Calibration of the Analog Outputs
119
Figure 5-4: Setup for Checking / Calibrating DCV Analog Output Signal Levels
120
Manual Calibration of the Analog Outputs Configured for Voltage Ranges
120
Table 5-7: Voltage Tolerances for the TEST CHANNEL Calibration
120
Figure 5-5: Setup for Checking / Calibration Current Output Signal Levels Using an Ammeter
122
Manual Adjustment of Current Loop Output Span and Offset
122
Figure 5-6: Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels
124
Table 5-8: Current Loop Output Check
124
Turning an Analog Output Over-Range Feature ON/OFF
125
Adding a Recorder Offset to an Analog Output
126
AIN Calibration
127
Analog Inputs (XIN1
128
Figure 5-7. DIAG - Analog Inputs (Option) Configuration Menu
128
Dark Calibration
129
Electrical Test
129
Pressure Calibration
129
Flow Calibration
130
Test Chan Output
130
Selecting a Test Channel Function for Output A4
130
Table 5-9: Test Channels Functions Available on the T300/T300M's Analog Output
130
SETUP Àmore À ALRM (Option): Using the Gas Concentration Alarms
132
Table 5-10: CO Concentration Alarm Default Settings
132
Setting the T300 Concentration Alarm Limits
133
6 Communications Setup and Operation
135
Data Terminal/Communication Equipment (DTE DCE)
135
Communication Modes, Baud Rate and Port Testing
135
Communication Modes
136
Table 6-1: COMM Port Communication Modes
136
Figure 6-1: COM1[2] - Communication Modes Setup
137
COM Port Baud Rate
138
Figure 6-2: COMM Port Baud Rate
138
Com Port Testing
139
137
139
Figure 6-3: COMM - COM1 Test Port
139
Ethernet
140
Table 6-2: Ethernet Status Indicators
140
RS-485 (Option)
140
Configuring Ethernet Communication Manually (Static IP Address)
141
Table 6-3: Lan/Internet Default Configuration Properties
141
Figure 6-4: COMM – LAN / Internet Manual Configuration
142
Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP)
143
Changing the Analyzer's HOSTNAME
144
USB Port (Option) for Remote Access
145
Communications Protocols
147
Modbus
147
Hessen
149
Hessen COMM Port Configuration
149
Table 6-4: RS-232 Communication Parameters for Hessen Protocol
149
Activating Hessen Protocol
150
Selecting a Hessen Protocol Type
151
Setting the Hessen Protocol Response Mode
152
Table 6-5: Teledyne Api's Hessen Protocol Response Modes
152
Hessen Protocol Gas List Entries
153
Hessen Protocol Gas ID
153
Editing or Adding HESSEN Gas List Entries
154
Deleting HESSEN Gas List Entries
155
Setting Hessen Protocol Status Flags
156
Table 6-6: Default Hessen Status Flag Assignments
156
Instrument ID
157
7 Data Acquisition System (Das) and Apicom
159
Table 7-1: Front Panel LED Status Indicators for das
159
DAS Structure
160
DAS Data Channels
161
Default das Channels
161
Table 7-2: das Data Channel Properties
161
Viewing das Channels and Individual Records
164
Editing das Channels
165
Editing das Data Channel Names
166
Editing das Triggering Events
167
Editing das Parameters
168
Table 7-3: das Data Parameter Functions
168
Sample Period and Report Period
170
Number of Records
173
Report Function
175
The Compact Report Feature
175
The Starting Date Feature
176
Disabling/Enabling Data Channels
176
HOLDOFF Feature
177
Remote das Configuration
178
DAS Configuration Via APICOM
178
Figure 7-3: APICOM User Interface for Configuring the das
179
DAS Configuration Using Terminal Emulation Programs
180
Figure 7-4: das Configuration through a Terminal Emulation Program
180
8 Remote Operation
183
Computer Mode
183
Remote Control Via APICOM
183
Interactive Mode
184
Remote Control Via a Terminal Emulation Program
184
Help Commands in Interactive Mode
184
Command Syntax
184
Table 8-1: Interactive Mode Software Commands
184
Data Types
185
Table 8-2: Teledyne Api's Serial I/O Command Types
185
Status Reporting
186
General Message Format
186
Remote Access by Modem
186
Password Security for Serial Remote Communications
189
9 Calibration Procedures
191
Calibration Preparations
191
Required Equipment, Supplies, and Expendables
191
Zero Air
192
Span Gas
192
Calibration Gas Standards and Traceability
192
Table 9-1: NIST-Srms Available for Traceability of CO Calibration Gases
192
Data Recording Devices
193
Manual Calibration
193
Setup for Basic Calibration Checks and Calibration
194
Figure 9-2: Pneumatic Connections – Basic Configuration – Using Gas Dilution Calibrator
194
Performing a Basic Manual Calibration Check
195
Performing a Basic Manual Calibration
196
Setting the Expected Span Gas Concentration
196
Zero/Span Point Calibration Procedure
198
Manual Calibration with Zero/Span Valves
199
Setup for Calibration Using Valve Options
199
Figure 9-4: Pneumatic Connections – Option 50B: Ambient Zero/Pressurized Span Calibration Valves
200
Figure 9-6: Pneumatic Connections – Option 50E: Zero/Span Calibration Valves
201
Manual Calibration Checks with Valve Options Installed
202
Manual Calibration Using Valve Options
203
Setting the Expected Span Gas Concentration
203
Zero/Span Point Calibration Procedure
204
Use of Zero/Span Valve with Remote Contact Closure
206
Automatic Zero/Span Cal/Check (Autocal)
206
Table 9-2: AUTOCAL Modes
206
Table 9-3: Autocal Attribute Setup Parameters
207
Table 9-4: Example Autocal Sequence
208
SETUP À ACAL: Programming and AUTO CAL Sequence
209
Autocal with Auto or Dual Reporting Ranges Modes Selected
212
CO Calibration Quality
213
Table 9-5: Calibration Data Quality Evaluation
213
Calibration of the T300/T300M's Electronic Subsystems
214
Dark Calibration Test
214
Pressure Calibration
215
Flow Calibration
217
Calibration of Optional Sensors
218
Sensor Calibration
218
O2 Pneumatics Connections
218
Set O2 Span Gas Concentration
219
Activate O2 Sensor Stability Function
220
O2 Zero/Span Calibration
221
CO Sensor Calibration Procedure
222
CO2 Pneumatics Connections
222
Set CO2 Span Gas Concentration
223
Activate CO2 Sensor Stability Function
224
CO2 Zero/Span Calibration
225
EPA Protocol Calibration
226
10 Maintenance Schedule & Procedures
229
Maintenance Schedule
229
Table 10-1: T300/T300M Maintenance Schedule
231
Table 10-2: T300/T300M Test Function Record
232
Predicting Failures Using the Test Functions
233
Table 10-3: Predictive Uses for Test Functions
233
Maintenance Procedures
234
Replacing the Sample Particulate Filter
234
Rebuilding the Sample Pump
235
Performing Leak Checks
235
Vacuum Leak Check and Pump Check
235
Pressure Leak Check
235
Performing a Sample Flow Check
236
Cleaning the Optical Bench
236
Cleaning Exterior Surfaces of the T300/T300M
236
11 Troubleshooting and Service
237
General Troubleshooting
237
Fault Diagnosis with WARNING Messages
238
Figure 11-1: Viewing and Clearing Warning Messages
240
Table 11-1: Warning Messages - Indicated Failures
241
Fault Diagnosis with TEST Functions
242
Table 11-2: Test Functions - Indicated Failures
243
The Diagnostic Signal I/O Function
245
Figure 11-2: Example of Signal I/O Function
246
Status Leds
247
Motherboard Status Indicator (Watchdog)
247
Sync Demodulator Status Leds
248
Relay Board Status Leds
249
Table 11-5: Relay Board Status LED Failure Indications
250
Gas Flow Problems
251
T300/T300M Internal Gas Flow Diagrams
252
Figure 11-9: Internal Pneumatic Flow OPT 50H – Zero/Span Valves with Internal Zero Air Scrubber
253
Figure 11-10: Internal Pneumatic Flow OPT 50E – Zero/Span/Shutoff W/ Internal Zero Air Scrubber
254
Typical Sample Gas Flow Problems
255
Flow Is Zero
255
Low Flow
256
High Flow
256
Displayed Flow = "Warnings
257
Actual Flow Does Not Match Displayed Flow
257
Sample Pump
257
Calibration Problems
257
Miscalibrated
257
Non-Repeatable Zero and Span
258
Inability to Span - no SPAN Button (CALS)
258
Inability to Zero - no ZERO Button (CALZ)
258
Other Performance Problems
259
Temperature Problems
259
Box or Sample Temperature
259
Bench Temperature
259
GFC Wheel Temperature
260
IR Photo-Detector TEC Temperature
261
Excessive Noise
261
Subsystem Checkout
262
AC Mains Configuration
262
DC Power Supply
263
I 2 C Bus
263
Touchscreen Interface
264
LCD Display Module
264
Relay Board
264
Sensor Assembly
265
Sync/Demodulator Assembly
265
Electrical Test
265
Opto Pickup Assembly
266
GFC Wheel Drive
266
IR Source
266
Pressure/Flow Sensor Assembly
267
Motherboard
268
A/D Functions
268
Test Channel / Analog Outputs Voltage
268
Analog Outputs: Current Loop
269
Status Outputs
270
Control Inputs - Remote Zero, Span
270
Cpu
271
Communications
271
General RS-232 Troubleshooting
271
Troubleshooting Analyzer/Modem or Terminal Operation
272
The Optional CO Sensor
272
Repair Procedures
273
Repairing Sample Flow Control Assembly
273
Removing/Replacing the GFC Wheel
274
Figure 11-16: Removing the Opto-Pickup Assembly
275
Checking and Adjusting the Sync/Demodulator, Circuit Gain (CO MEAS)
276
Checking the Sync/Demodulator Circuit Gain
276
Adjusting the Sync/Demodulator, Circuit Gain
277
Disk-On-Module Replacement
278
Frequently Asked Questions
279
Technical Assistance
280
12 Theory of Operation
281
Measurement Method
282
Beer's Law
282
Measurement Fundamentals
282
Gas Filter Correlation
283
The GFC Wheel
283
The Measure Reference Ratio
284
Figure 12-6: Chopped IR Signal
286
Summary Interference Rejection
287
Flow Rate Control
288
Critical Flow Orifice
289
Particulate Filter
290
Pneumatic Sensors
290
Sample Pressure Sensor
290
Sample Flow Sensor
290
Electronic Operation
290
Cpu
293
Disk-On-Module (DOM)
293
Flash Chip
293
Optical Bench & GFC Wheel
294
Temperature Control
294
IR Source
294
GFC Wheel
294
Figure 12-11: GFC Light Mask
295
IR Photo-Detector
296
Synchronous Demodulator (Sync/Demod) Assembly
296
Signal Synchronization and Demodulation
297
Sync/Demod Status Leds
298
Photo-Detector Temperature Control
299
Dark Calibration Switch
299
Electric Test Switch
299
Relay Board
299
Heater Control
299
GFC Wheel Motor Control
299
Zero/Span Valve Options
300
IR Source
300
Status Leds
301
I2C Watch Dog Circuitry
301
Motherboard
302
A to D Conversion
302
Sensor Inputs
302
Thermistor Interface
303
Analog Outputs
303
Internal Digital I/O
303
External Digital I/O
303
I 2 C Data Bus
304
Power Supply/ Circuit Breaker
304
Figure 12-16: Power Distribution Block Diagram
305
Front Panel Touchscreen/Display Interface
306
LVDS Transmitter Board
306
Front Panel Touchscreen/Display Interface PCA
306
Software Operation
307
Adaptive Filter
307
Calibration - Slope and Offset
308
Measurement Algorithm
308
Temperature and Pressure Compensation
308
Internal Data Acquisition System (DAS)
308
Appendix A - Version Specific Software Documentation
321
Appendix A-1: Software Menu Trees, Revision L.8
329
Appendix A-2: Setup Variables for Serial I/O
329
Appendix A-3: Warnings and Test Functions
330
Advertisement
TELEDYNE API T300M User Manual (180 pages)
Carbon Monoxide Analyzer
Brand:
TELEDYNE API
| Category:
Measuring Instruments
| Size: 12 MB
Table of Contents
Table of Contents
8
1 Introduction, Specifications, Approvals, & Compliance
16
Specifications
17
Table 1-1. T300/T300M Basic Unit Specifications
17
Table 1-2. O Sensor Option Specifications
18
Table 1-3. CO 2 Sensor Option Specifications
18
EPA Designation
19
Approvals and Certifications
19
Safety
19
Emc
19
Other Type Certifications
19
2 Getting Started
20
Unpacking
20
Ventilation Clearance
21
Table 2-1. Ventilation Clearance
21
Instrument Layout
22
Front Panel
22
Figure 2-1. Front Panel Layout
22
Rear Panel
23
Figure 2-2. Rear Panel Layout
23
Table 2-2. Rear Panel Description
23
Internal Chassis
25
Figure 2-3. Internal Layout - T300
25
Figure 2-4. Internal Layout - T300M
26
Figure 2-5. Optical Bench Layout (Shorter Bench, T300M, Shown)
27
Connections and Startup
28
Electrical Connections
28
Connecting Power
28
Connecting Analog Outputs
29
Current Loop Analog Outputs (Option 41) Setup
29
Figure 2-6. Analog Output Connector
29
Table 2-3. Analog Output Pin-Outs
29
Figure 2-7. Current Loop Option Installed on Motherboard
30
Connecting the Status Outputs (Digital Outputs)
31
Figure 2-8. Status Output Connector for Digital Outputs
31
Connecting the Control Inputs (Digital Inputs)
32
Figure 2-9. Control Input Connector
32
Table 2-4. Status Output Pin Assignments
32
Connecting the Concentration Alarm Relay (Option 61)
33
Connecting the Communication Interfaces
33
Figure 2-10. Concentration Alarm Relay
33
Table 2-5. Control Input Signals
33
Figure 2-11. Rear Panel Connector Pin-Outs for RS-232 Mode
34
Figure 2-12. Default Pin Assignments for CPU COM Port Connector (RS-232)
35
Figure 2-13. Jumper and Cables for Multidrop Mode
37
Figure 2-14. RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram
38
Pneumatic Connections
39
Important Information about Calibration Gases
41
Table 2-6. NIST-Srm's Available for Traceability of CO Calibration Gases
41
Pneumatic Connections: Basic Configuration
42
Figure 2-15. T300/T300M Pneumatic Connections - Basic Configuration Using Bottled Span Gas
42
Figure 2-16. T300/T300M Pneumatic Connections - Basic Configuration Using Gas Dilution Calibrator
43
Pneumatic Connections: Ambient Zero/Ambient Span Option
44
Figure 2-17. T300/T300M Pneumatic Connections - Option 50A: Zero/Span
44
Pneumatic Connections: Ambient Zero/Pressurized Span Option
46
Figure 2-18. T300/T300M Pneumatic Connections - Option 50B: Ambient Zero/Pressurized Span
46
Pneumatic Connections: Zero Scrubber/Pressurized Span Option
47
Figure 2-19. T300/T300M Pneumatic Connections - Option 50E: Zero Scrubber/Pressurized Span
47
Pneumatic Connections: Zero Scrubber/Ambient Span Option
48
Figure 2-20. T300 Pneumatic Connections - Option 50H: Zero/Span
49
Pneumatic Flow Diagrams
50
Pneumatic Flow: Basic Configuration
50
Figure 2-21. T300/T300M Internal Gas Flow (Basic Configuration)
50
Pneumatic Flow: Ambient Zero/Ambient Span Valve Option
51
Figure 2-22. T300/T300M Internal Pneumatic Flow Option 50A - Zero/Span Valves
51
Table 2-7. Zero/Span Valve Operating States for Option 50A
51
Pneumatic Flow: Ambient Zero/Pressurized Span Option
52
Figure 2-23. T300/T300M Internal Pneumatic Flow Option 50B - Zero/Span/Shutoff Valves
52
Table 2-8. Zero/Span Valve Operating States for Option 50B
52
Pneumatic Flow: Zero Scrubber/Pressurized Span Option
53
Figure 2-24. T300/T300M Internal Pneumatic Flow Option 50E - Zero Scrubber/Pressurized Span with IZS
53
Table 2-9. Zero/Span Valve Operating States for Option 50E
53
Pneumatic Flow: Zero Scrubber/ Ambient Span Option (T300 0Nly)
54
Figure 2-25. T300 Internal Pneumatic Flow Option 50H - Zero Scrubber/Ambient Span
54
Table 2-10. Zero/Span Valve Operating States for Option 50H
54
Pneumatic Flow: Second Sensor Options
55
Figure 2-26. T300/T300M Internal Pneumatics with O
55
Figure 2-27. T300/T300M Internal Pneumatics with CO
55
Startup, Functional Checks, and Initial Calibration
56
Startup
56
Figure 2-28. Status Screens at Startup
56
Alerts: Warnings and Other Messages
57
Figure 2-29. Home Page Example
57
Figure 2-30. Viewing Active Alerts Page
57
Functional Checks
58
Initial Calibration
58
Figure 2-31. Sample Dashboard Page
58
Menu Overview
59
Table 2-11. Menu Overview
59
Home Page
60
Dashboard
62
Alerts
63
Calibration
64
Setup
65
Table 2-12. Utilities Submenu Descriptions
65
Utilities
65
Setup Menu: Features/Functions Configuration
66
Setup>Data Logging (Data Acquisition System, DAS)
66
Configuring Trigger Types: Periodic
68
Configuring Trigger Types: Conditional
69
Downloading das (Data Acquisition System) Data
69
Figure 2-43. das Download Page
69
Setup>Events
70
Editing or Deleting Events
72
Using Events as Triggers for Data Logging
72
Setup>Dashboard
73
Setup>Autocal (with Valve Option)
74
Setup>Vars
74
Table 2-13. List of Variables with Descriptions
74
Setup>Homescreen
75
Figure 2-49. Homescreen Configuration
75
Setup>Digital Outputs
76
Figure 2-50. Digital Outputs Setup
76
Setup>Analog Outputs
77
Figure 2-51. Analog Output Configuration Example
77
Figure 2-52. Analog Outputs Group Calibration Screen
78
Figure 2-53. Analog Outputs Manual Calibration Screen (AOUT2 Example)
78
Table 2-14. Analog Output Voltage/Current Range
78
Figure 2-54. Setup for Checking / Calibrating DCV Analog Output Signal Levels
79
Manual Calibration of Voltage Range Analog Outputs
79
Table 2-15. Voltage Tolerances
79
Figure 2-55. Setup for Checking / Calibration Current Output Signal Levels
80
Manual Adjustment of Current Range Analog Outputs
80
Setup>Instrument
81
Figure 2-56. Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels
81
Table 2-16. Current Loop Output Check
81
Table 2-17. Setup>Instrument Menu
81
Setup>Comm (Communications)
82
Com1/Com2
82
Table 2-18. COM1/COM2 Configuration
82
TCP Port1
83
TCP Port2
83
TCP Port3
83
Network Settings
83
Figure 2-57. Communications Configuration, Network Settings
83
Table 2-19. Lan/Ethernet Configuration Properties
83
Transferring Configuration to Other Instruments
84
Figure 2-58. Configuration Transfer
84
3 Communications and Remote Operation
85
Data Terminal/Communication Equipment (DTE DCE)
85
Modes, Baud Rate and Serial Communication
85
Serial Communication: RS-232
86
Serial Communication: RS-485 (Option)
86
Ethernet
86
Table 3-1. Ethernet Status Indicators
86
Communications Protocols
87
Modbus
87
MODBUS Com Port Configuration
87
Figure 3-1. MODBUS Via Ethernet
87
Figure 3-2. MODBUS Via Serial Communication (Example)
88
Hessen
89
Hessen Com Port Configuration
89
Figure 3-3. Serial Communication, Setting Hessen Protocol
89
Hessen Settings Configuration
90
Table 3-2. Teledyne Api's Hessen Protocol Response Modes
90
Table 3-3. Default Hessen Status Flag Assignments
91
4 Calibration
92
Important Precalibration Information
92
Calibration Requirements
92
Zero Air
93
Calibration (Span) Gas
93
Interferents
93
Dilution Ratio Option Software Set up
93
Second Gas Sensor Options Calibration
94
Data Recording Devices
94
Calibration Procedures
94
Calibration and Check Procedures for Basic Configuration
95
Figure 4-1. Multi-Point Calibration Page
95
Span Calibration Check and Actual Calibration
96
Zero Calibration Check and Actual Calibration
96
Calibration and Check Procedures with Valve Options Installed
97
Figure 4-2. Zero and Span Calibration Screens
97
Use of Zero/Span Valve with Remote Contact Closure
98
Automatic Zero/Span Cal/Check (Auto Cal)
98
Figure 4-3. Auto Cal Page
99
Table 4-1. AUTO CAL States
99
Table 4-2. Auto Cal Setup Combinations
100
Table 4-3. Auto Cal Programming Sequence Execution
100
CO Calibration Quality
101
Calibration of the T300/T300M's Electronic Subsystems
101
Dark Calibration Test
101
Pressure Calibration
101
Table 4-4. Calibration Data Quality Evaluation
101
Flow Calibration
102
Calibration of Optional Sensors
102
O 2 Sensor Calibration
102
Figure 4-4. O 2 Sensor Calibration Set up
102
EPA Protocol Calibration
103
CO Sensor Calibration Procedure
103
5 Maintenance and Service
104
Maintenance Schedule
104
Table 5-1. T300/T300M Maintenance Schedule
105
Table 5-2. T300/T300M Functions Record
106
Predicting Diagnostics
107
Table 5-3. Predictive Uses for Dashboard Functions
107
Operational Health Checks
108
Software/Firmware Updates
109
Remote Updates
109
Manual Reload/Update Procedures
109
Instrument Display Calibration (for Earlier Instruments)
110
Figure 5-4. Touchscreen Calibration
110
Time Zone Changes
111
Maintenance Procedures
112
Replacing the Sample Particulate Filter
112
Rebuilding the Sample Pump
113
Performing Leak Checks
113
Vacuum Leak Check and Pump Check
113
Pressure Leak Check
113
Performing a Sample Flow Check
114
Cleaning the Optical Bench
114
Service and Troubleshooting
114
Cleaning Exterior Surfaces of the T300/T300M
115
Fault Diagnosis with Alerts
116
Table 5-4. Alerts - Indicated Failures
116
Fault Diagnosis with Dashboard Functions
117
Table 5-5. Dashboard Functions - Indicated Failures
118
The Diagnostic Signal I/O Function
119
Status Leds
119
Motherboard Status Indicator (Watchdog)
119
Sync Demodulator Status Leds
120
Table 5-6. Sync/Demod Board Status Failure Indications
120
Relay Board Status Leds
121
Table 5-7. I 2 C Status LED Failure Indications
121
Table 5-8. Relay Board Status LED Failure Indications
122
Figure 5-9. Relay Board Status Leds
122
Flow Problems
123
Flow Is Zero
124
Low Flow
124
High Flow
124
Displayed Flow = "Warnings
125
Actual Flow Does Not Match Displayed Flow
125
Sample Pump
125
Calibration Problems
125
Miscalibrated
125
Non-Repeatable Zero and Span
126
Inability to Span - no SPAN Button (CALS)
126
Inability to Zero - no ZERO Button (CALZ)
126
Other Performance Problems
127
Temperature Problems
127
Box Temperature
127
Sample Temperature
127
Bench Temperature
127
GFC Wheel Temperature
128
IR Photo-Detector TEC Temperature
129
Excessive Noise
129
Subsystem Checkout
130
AC Mains Configuration
130
DC Power Supply
130
Table 5-9. DC Power Test Point and Wiring Color Codes
130
I 2 C Bus
131
Touchscreen Interface
131
LCD Display Module
131
Table 5-10. DC Power Supply Acceptable Levels
131
Relay Board
132
Sync/Demodulator Assembly
132
Table 5-11. Relay Board Control Devices
132
Opto Pickup Assembly
133
GFC Wheel Drive
133
IR Source
133
Table 5-12. Opto Pickup Board Nominal Output Frequencies
133
Motherboard
134
Pressure/Flow Sensor Assembly
134
A/D Functions
134
Status Outputs
135
Control Inputs - Remote Zero, Span
135
Cpu
135
Communications
136
General RS-232 Troubleshooting
136
The Optional CO Sensor
136
Repair Procedures
137
Repairing Sample Flow Control Assembly
137
Removing/Replacing the GFC Wheel
138
Figure 5-14. Removing the Opto-Pickup Assembly
139
Checking and Adjusting the Sync/Demodulator, Circuit Gain (CO MEAS)
140
Checking the Sync/Demodulator Circuit Gain
140
Adjusting the Sync/Demodulator, Circuit Gain
141
Disk-On-Module Replacement
142
Frequently Asked Questions
143
Technical Assistance
144
6 Theory of Operation
145
Measurement Method
145
Beer's Law
146
Measurement Fundamentals
146
Table 13. Absorption Path Length
146
Gas Filter Correlation
147
The GFC Wheel
147
The Measure Reference Ratio
148
Interference and Signal to Noise Rejection
149
Summary Interference Rejection
150
Pneumatic Operation
150
Flow Rate Control
151
Critical Flow Orifice
151
Particulate Filter
152
Pneumatic Sensors
152
Sample Pressure Sensor
153
Sample Flow Sensor
153
Electronic Operation
153
Figure 6-9. Electronic Block Diagram
154
Cpu
155
Disk-On-Module (DOM)
155
Flash Chip
155
Optical Bench & GFC Wheel
156
Temperature Control
156
IR Source
156
GFC Wheel
157
IR Photo-Detector
158
Synchronous Demodulator (Sync/Demod) Assembly
158
Signal Synchronization and Demodulation
159
Sync/Demod Status Leds
160
Table 6-14. Sync DEMOD Sample and Hold Circuits
160
Table 6-15. Sync/Demod Status LED Activity
160
Photo-Detector Temperature Control
161
Dark Calibration Switch
161
Relay Board
161
Heater Control
161
GFC Wheel Motor Control
161
Zero/Span Valve Options
161
IR Source
162
Table 6-16. Relay Board Status Leds
162
I2C Watch Dog Circuitry
163
Motherboard
163
A to D Conversion
163
Sensor Inputs
163
Thermistor Interface
164
Analog Outputs
164
Internal Digital I/O
164
External Digital I/O
165
I 2 C Data Bus
165
Power Supply/ Circuit Breaker
165
Figure 6-16. Power Distribution Block Diagram
166
Front Panel Touchscreen/Display Interface
167
LVDS Transmitter Board
167
Front Panel Touchscreen/Display Interface PCA
167
Software Operation
168
Adaptive Filter
168
Calibration - Slope and Offset
169
Measurement Algorithm
169
Temperature and Pressure Compensation
169
TELEDYNE API T300M Manual Addendum (91 pages)
CO Analyzer with Auto-Reference
Brand:
TELEDYNE API
| Category:
Measuring Instruments
| Size: 3 MB
Table of Contents
Table of Contents
7
1 Introduction
11
Reference Numbering Convention
11
T300U Overview
11
Calibration Valve Options for the T300U
12
2 Specifications, Approvals, and Warranty
13
Specifications
13
Table 2-1: T300U Basic Unit Specifications
13
EPA Equivalency Designation
14
Approvals and Certifications
14
Safety
14
Emc
14
Other Type Certifications
14
3 Getting Started
15
Unpacking the T300U
15
Instrument Layout
15
Figure 3-1: T300U Internal Layout
16
Connections and Setup
17
Electrical Connections
17
Connecting Analog Outputs
17
Figure 3-2: T300U Analog Output Connector
18
Table 3-1: Analog Output Data Type Default Settings
18
Table 3-2: Analog Output Pin Outs
18
Connecting Status Outputs
19
Table 3-3: Status Output Pin Assignments
19
Pneumatics
20
Figure 3-4: T300U Internal Pneumatic Flow - Ambient Zero/Span Valves (OPT 50A)
21
Startup, Functional Checks, and Initial Calibration
22
Startup
22
Warning Messages
22
Table 3-4: Possible Warning Messages at Start-Up
22
Functional Checks
23
Initial Calibration
24
Pre-Calibration Stabilization
24
Basic CO Calibration SETUP
24
Calibration Gases
24
Basic CO Calibration Procedure
25
4 T300U Operating Instructions
27
Summary of Setup and Operation Differences between T300U and T300/T300M Analyzers
27
Operating Modes
28
Table 4-1: T300U Operating Modes
28
Auto-Reference Mode (A-REF)
29
Figure 4-1: Display During A-REF Mode
29
Table 4-2: Test Functions Defined
30
Test Functions
30
SETUP RNGE: Analog Output Reporting Range Configuration
31
Physical Range Versus Analog Output Reporting Ranges
31
Analog Output Ranges for CO Concentration
31
Figure 4-2: Analog Output Connector Pin out
31
RNGE MODE SNGL: Configuring the T300U Analyzer for Single Range Mode
33
RNGE MODE DUAL: Configuring the T300U Analyzer for Dual Range Mode
34
RNGE MODE AUTO: Configuring the T300U Analyzer for Auto Range Mode
35
SETUP RNGE UNIT: Setting the Reporting Range Unit Type
37
SETUP more AREF: Configuring and Performing Auto-Reference Measurements
38
Adjusting the A-REF Mode Cycle Time
38
Forcing an Auto-Reference Measurement
40
SETUP more VARS: Variables Setup and Definition
41
SETUP more DIAG: Diagnostics Functions
42
Analog Output Configuration
43
Analog I/O Configuration
43
Analog Output Calibration
46
Selecting a Test Channel Function for Output A4
47
Hessen Protocol
49
5 Calibration Procedures
51
Required Equipment, Supplies and Expendables
51
Manual Calibration
51
Manual Calibration Checks
52
Manual Calibration with Zero/Span Valves
52
Manual Calibration Checks with Zero/Span Valves
52
Calibration with Remote Contact Closures
52
Automatic Zero/Span Cal/Check (Autocal)
52
CO Calibration Quality
53
Calibration of Optional Sensors
53
6 Epa Protocol Calibration
55
7 Instrument Maintenance
57
Perfoming an Auto-Reference Measurement after Maintenance
57
8 Principles of Operation
61
Measurement Method
61
Auto-Reference (A-REF) Ratio
61
Figure 8-1: T300U Gas Flow During Auto-Reference Measurements
61
Pneumatic Operation
62
Figure 8-2: Auto-Reference Measurement Cycle
62
The A-REF Carbon Monoxide Scrubber
63
The A-REF Valve Assembly
63
The Nafion Dryer
63
Figure 8-3: Semi-Permeable Membrane Drying Process
64
Electronic Operation
66
Overview
66
The Relay PCA
67
Figure 8-4: T300U Electronic Overview Block Diagram
67
Figure 8-5: T300U Heating Control Block Diagram
68
Temperature Control of the Convection Oven
68
Figure 8-6: T300U Oven Heater Configuration Jumpers
69
Figure 8-7: T300U Oven Heater Configuration Circuit
69
Oven Heater AC Power Configuration
69
Status Leds
70
Motherboard
70
A to D Conversion
70
Sensor Inputs
70
Power Distribution
71
Figure 8-8: T300U Distribution Block Diagram
71
9 Troubleshooting & Service
73
General Notes
73
Fault Diagnosis with Warning Messages
74
Fault Diagnosis with Test Functions
76
Relay Board Status Leds
78
Gas Flow Problems
79
Other Performance Problems
79
Unexplained Drift
79
Subsystem Checkout
80
Relay Board
80
Motherboard
80
A/D Functions
80
Technical Assistance
81
Advertisement
Advertisement
Related Products
TELEDYNE API T300
TELEDYNE API T320
TELEDYNE API T320U
TELEDYNE API T300U
TELEDYNE API T200U NOy
TELEDYNE API T100
TELEDYNE API T100U
TELEDYNE API T108U
TELEDYNE API T108 Series
TELEDYNE API T500U
TELEDYNE API Categories
Measuring Instruments
Accessories
Monitor
Recording Equipment
Portable Generator
More TELEDYNE API Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL