Parker AC30P Hardware Installation Manual
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Parker AC30P Hardware Installation Manual

Parker AC30P Hardware Installation Manual

Variable speed drive
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AC30 series
Variable Speed Drive
HA503711U002 Issue 1: Hardware Installation Manual Frames K - N
aerospace
climate control
electromechanical
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
ENGINEERING
YOUR
SUCCESS.

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  • Page 1 aerospace AC30 series climate control electromechanical Variable Speed Drive filtration fluid & gas handling hydraulics pneumatics process control HA503711U002 Issue 1: Hardware Installation Manual Frames K - N sealing & shielding ENGINEERING YOUR SUCCESS.
  • Page 2 The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker Hannifin Corporation or its subsidiaries or authorized distributors.
  • Page 3 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker Hannifin Manufacturing Limited company without written permission from Parker Hannifin Manufacturing Ltd. Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct omissions Parker Hannifin Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting therefrom.
  • Page 4 AC30 series Variable Speed Inverter...

  • Page 5: Table Of Contents

    Control Module Removal ................5-4 Packaging and Lifting Details ............2-3 AC30V Control Wiring Connections ............5-5 AC30P & AC30D - Control Wiring Connections ........5-6 Chapter 3: Product Overview .......... 3-1 System Board Control Wiring Connections (AC30D ONLY) ....5-7 Wiring Diagrams ................
  • Page 6 Contents Contents ..............Page No. Contents ............... Page No. Circuit Breakers (alternative to AC Line Fuses) ......6-3 STO Functional Description ..............8-2 Alignment to European Standards ..........8-3 External EMC Filters (optional) ............6-3 EN ISO13849-1:2008 .................. 8-3 AC Line Chokes (optional) ............... 6-4 EN61800-5-2:2007 and EN61508 ...............
  • Page 7 Repair ....................10-3 AC30 Series Power Stack ................. D-2 Saving Your Application Data ..............10-3 Configured AC30 Series Inverter ............. D-3 Returning the Unit to Parker ..............10-3 AC30 Series Regenerative Supply Unit ........... D-4 Appendix A: Compliance ..........A-1...
  • Page 8 Contents Contents ..............Page No. Contents ............... Page No. Auxiliary 24V Input (AC30V & Ac30P only) ..........F-4 RelayS (AC30V ONLY) ................F-4 SYSTEM Auxiliary 24V Input (AC30D ONLY) .......... F-5 DIGITAL INPUTs (AC30D ONLY) .............. F-5 Encoder Power Supply Output (AC30D ONLY) ........F-6 Encoder Inputs (AC30D ONLY) ..............

  • Page 9: Chapter 1: Safety

    Safety Safety Chapter 1: Safety Information IMPORTANT Please read these important Safety notes before installing and operating this equipment CAUTION CAUTION notes in the manual warn of danger to equipment. WARNING NOTES IN THE MANUAL WARN OF DANGER TO PERSONEL Requirements Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other...

  • Page 10: Personnel

    Safety Personnel Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person is someone who is technically qualified and familiar with all safety information and established safety practices; with the installation process, operation and maintenance of this equipment;...
  • Page 11 Safety WARNING! - Ignoring the following may result in injury or damage to equipment SAFETY Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence. • Never perform high voltage resistance checks on the • All control and signal terminals are SELV, i.e. protected by double wiring without first disconnecting the inverter from the insulation.
  • Page 12 Safety CAUTION! APPLICATION RISK • The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for individual applications. RISK ASSESSMENT Under fault conditions, power loss or unintended operating conditions, the inverter may not operate as intended.

  • Page 13: Chapter 2: Introduction

    Information for the following AC30 units is included - Frame K, L, M & N power stacks, and AC30V, AC30P & AC30D control modules which, are collectively referred to as “the Inverter”...
  • Page 14 Introduction Initial Steps Use the manual to help you plan the following: Installation Know your requirements: • certification requirements, CE/UL/CUL conformance - refer to the ‘Appendix A: Compliance’ section. • conformance with local installation requirements. • supply and cabling requirements - refer to ‘Chapter 4: Installation – Power Stack’ and ‘Chapter 5: Installation – Control Module’...

  • Page 15: Packaging And Lifting Details

    Introduction Packaging and Lifting Details CAUTION The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes. Once in possession of the unit: • Save the packaging in case of return. Improper packaging can result in transit damage. •...
  • Page 16 Introduction AC30 series Variable Speed Inverter...

  • Page 17: Chapter 3: Product Overview

    Product Overview Product Overview Chapter 3: Product Range Power Stacks – Frame Sizes K, L, M & N Control Modules – AC30V, AC30P & AC30D Control Module assembly including: AC30 Control Module Option Card SD Memory Card Graphical Keypad (GKP)

  • Page 18: Power Stack Features

    2kHz switching frequency it is 2000/8 = 250Hz Maximum is Switching Frequency divided by 6, in PMAC Motor Closed Loop Control. If >590Hz is required, please contact your local Parker Sales representative. Dual Rating Normal duty (ND) Heavy duty (HD)

  • Page 19: Power Stack Functional Overview

    Product Overview Power Stack Functional Overview = customer accessible disconnect link = components not fitted in 740 stacks = components fitted in 740 stacks only Block Diagram for Frame K AC30 series Variable Speed Inverter...
  • Page 20 Product Overview = customer accessible disconnect link = components not fitted in 740 stacks = components fitted in 740 stacks only Block Diagram for Frames L - N AC30 series Variable Speed Inverter...

  • Page 21: Ac30 Series Control Features

    Product Overview AC30 Series Control Features The inverter is fully featured when controlled using the optional Keypad (or a suitable pc programming tool). General Motor Control Modes Induction motor: V/F control Sensorless Vector Control Closed Loop Vector Control (with encoder option) Closed Loop Vector Control (with resolver option) PMAC motor: Sensorless Vector Control...
  • Page 22 Product Overview AC30 series Variable Speed Inverter...

  • Page 23: Cubicle Mount Power Stack

    Installation - Power Stack Installation - Power Stack Chapter 4: Read ‘Appendix A: Compliance’ before installing this unit. Cubicle Mount Power Stack DIMENSIONS FOR CUBICLE MOUNT INSTALLATION Product Dimensions Fixing Details Max. Weight Frame Size kg (lbs) D (AC30V/P) D (AC30D) Fixing 125 (275.58) 1310.0 (51.57) 1282.0 (50.47) 15.0 (0.59)

  • Page 24: Mounting The Inverter

    Installation - Power Stack MOUNTING THE INVERTER These units are not suitable for wall mounting. They must be mounted vertically inside an additional enclosure. Refer to ‘Appendix A: Compliance’ for information on the EMC requirements of the inverter and cubicle installation. Note: These models are heavy and will require the use of a fork lift or hoist to lift and install it into position.

  • Page 25: Power Stack Electrical Installation

    Installation - Power Stack Power Stack Electrical Installation Please read the Safety Information in ‘Chapter 1: Safety’ before proceeding. WIRING INSTRUCTIONS Protective Earth (PE) Connections The unit must be permanently earthed. Refer to ‘Appendix A: Compliance’ for further information. Supply Fuses / Circuit Breakers Protect the incoming mains supply using suitable fuses or a circuit breaker (circuit breaker types RCD, ELCB, GFCI are not recommended).

  • Page 26: Terminal Cover Removal

    Installation - Power Stack TERMINAL COVER REMOVAL The bottom terminal cover will need to be removed prior to connecting any AC line input cables to or motor output cables from the inverter: Unscrew the 4x fixings (3x Frame K) to remove the bottom terminal cover. The top terminal cover will need to be removed in order to connect the DC link input cables or brake cables (Frame K only) to the inverter.

  • Page 27: Ac Line Fed Power Stack Wiring Connections

    Installation - Power Stack LINE FED POWER STACK WIRING CONNECTIONS Feed the incoming three phase supply cables through the bottom gland plate and connect onto terminals L1, L2 & L3 respectively. Phase rotation is not critical. Likewise, feed the three phase motor cables through the bottom gland plate and connect onto terminals U, V & W. Phase rotation is important to ensure consistency between the inverter motor control direction and motor shaft rotation.

  • Page 28: Dc Link Fed Power Stack Wiring Connections

    Installation - Power Stack LINK FED POWER STACK WIRING CONNECTIONS Feed the incoming DC supply cables through the top gland plate and connect onto terminals DC+ & DC- respectively. It is important not to transpose these connections. 740 Stack Top Terminals - Frame K 740 Stack Top Terminals - Frames L - N Refer to page 4-9 for terminal block wire ranges and page 4-11 for correct terminal torque guidelines.
  • Page 29 Installation - Power Stack Feed the three phase motor cables through the bottom gland plate and connect onto terminals U, V & W. Phase rotation is important to ensure consistency between the inverter control direction and motor shaft rotation. When wiring an inverter for use as an AFE, terminals U, V & W are used to connect to the post filter three phase mains supply. Earth both the inverter and motor earth (or incoming supply for an AFE application) to the inverter PE terminals.

  • Page 30: Dynamic Brake Resistor Wiring Connections (Frame K Only)

    Installation - Power Stack DYNAMIC BRAKE RESISTOR WIRING CONNECTIONS (FRAME K ONLY) Where a Dynamic Brake Resistor (DBR) is required for an inverter application, feed the DBR cables through the top gland plate and connect across the terminals DC+ & DB. Note: Frames L, M &...

  • Page 31: Power Stack Terminal Block Wire Range

    Installation - Power Stack POWER STACK TERMINAL BLOCK WIRE RANGE Wire sizes for Europe should be chosen with respect to the inverter operating conditions, in addition to local National Electrical Safety Installation Requirements. Local wiring regulations always take precedence. Power Terminals (minimum/maximum acceptance for aperture) Frame Earth Connections...
  • Page 32 4-10 Installation - Power Stack Power Terminals Frame Product Code AC Line DC Link Output Brake Size (L1, L2, L3) (DC+, DC-) (U, V, W) (DB) Normal Duty 7x0-4L0530… n / a 7x0-4L0590… Heavy Duty 7x0-4L0530… n / a 7x0-4L0590… Normal Duty 7x0-4M0650…...

  • Page 33: Power Stack Terminal Tightening Torques

    4-11 Installation - Power Stack POWER STACK TERMINAL TIGHTENING TORQUES Power Terminals Frame Earth Nuts AC Line (L1, L2 L3) & Size DC Link (DC+, DC-) Brake (DB) Output (M1, M2, M3) 38 (336) 38 (336) 38 (336) 11 (97) 38 (336) 38 (336) n / a...

  • Page 34: Front Panel Removal

    4-12 Installation - Power Stack FRONT PANEL REMOVAL The front panel of the inverter will need to be removed in order to access the fan voltage selection PCB. The installer should check that the fan is set to operate on the correct supply voltage. Removal of this panel also allows access to the AC line filter PCB, and in particular the Y-cap and VDR disconnects.

  • Page 35: Ac Line Fed Power Stack - Fan Supply Voltage Selection

    4-13 Installation - Power Stack LINE FED POWER STACK - FAN SUPPLY VOLTAGE SELECTION With the front panel removed, ensure that the fan supply voltage selection link is correctly located according to the three phase AC drive supply voltage. Drive Supply Voltage Link Position PLG4 380-420VAC...

  • Page 36: Dc Link Fed Power Stack - Fan Supply Voltage Selection

    4-14 Installation - Power Stack LINK FED POWER STACK - FAN SUPPLY VOLTAGE SELECTION With the front panel removed, ensure that the fan supply voltage selection link is correctly located according to the DC supply voltage to the drive. Drive Supply Voltage Link Position PLG6 510-650VDC...

  • Page 37: Ac Line Fed Power Stack - Y-Cap & Vdr Disconnects

    4-15 Installation - Power Stack LINE FED POWER STACK – Y-CAP & VDR DISCONNECTS With the front panel removed, links CN1 and CN2 are accessible on the AC line filter PCB. Each link can be removed independently to disconnect either the Y-capacitors from earth (CN1) or the VDRs (line voltage suppressors) from earth (CN2). It may be required to do this in system applications where there are RCD’s in circuit or where the inverter is installed on an IT supply: WARNING Disconnection of the EMC filter invalidates the CE EMC Declaration.

  • Page 38: Dc Link Fed Power Stack - Y-Cap Disconnect

    4-16 Installation - Power Stack LINK FED POWER STACK – Y-CAP DISCONNECT With the front panel removed, link CN1 is accessible on the DC link filter PCB. The link can be removed to disconnect the Y-capacitors across the DC link from earth (CN1): It may be required to do this in system applications where there are RCD’s in circuit or where the inverter is installed on an IT supply.

  • Page 39: Chapter 5: Installation - Control Module

    Installation - Control Module Installation - Control Module Chapter 5: Read ‘Appendix A: Compliance’ before installing this unit. Control Module PRODUCT DIMENSIONS AC30V/P AC30D All dimensions are in millimetres (inches) AC30 series Variable Speed Inverter...

  • Page 40: Control Module Electrical Installation

    Installation - Control Module Control Module Electrical Installation Please read the Safety Information in ‘Chapter 1: Safety’ before proceeding. WIRING INSTRUCTIONS Protective Earth (PE) Connections It is important to earth the 0V of the control board to the PE connection outside of the inverter to meet both EMC and safety requirements. Refer to ‘Appendix A: Compliance’...

  • Page 41: Control Module Cover Removal

    Installation - Control Module CONTROL MODULE COVER REMOVAL In order to gain access to the control wiring, or to fit either Option and/or Comms cards, cabling brackets and SD cards, or remove the control module altogether, first remove the control module cover as follows: First remove the GKP (or Blanking Plate) by pulling on it from the top edge down.

  • Page 42: Control Module Removal

    Installation - Control Module CONTROL MODULE REMOVAL If it is required that the control module is to be removed from the power stack, then having first removed the control module cover and Comms card (if fitted), as outlined on pages 5-3 and 5-26 respectively: Unscrew captive screw.

  • Page 43: Ac30V Control Wiring Connections

    Installation - Control Module AC30V CONTROL WIRING CONNECTIONS Terminal ID Function X10/01 STO A Input X10/02 STO Common X10/03 STO B Input X10/04 STO Common X10/05 STO Status A X10/06 STO Status B X11/01 ANIN 01 (+10V, 0-10V, 0-20mA, 4-20mA) X11/02 ANIN 02 (+10V, 0-10V)

  • Page 44: Ac30P & Ac30D - Control Wiring Connections

    Installation - Control Module AC30P & AC30D - CONTROL WIRING CONNECTIONS Terminal ID Function X10/01 STO A Input X10/02 STO Common X10/03 STO B Input X10/04 STO Common X10/05 STO Status A X10/06 STO Status B X11/01 ANIN 01 (+10V, 0-10V, 0-20mA, 4-20mA)

  • Page 45: System Board Control Wiring Connections (Ac30D Only)

    Installation - Control Module SYSTEM BOARD CONTROL WIRING CONNECTIONS (AC30D ONLY) Terminal ID Function X30/01 DIGIN 1 X30/02 DIGIN 2 X30/03 DIGIN 3 X30/04 DIGIN 0V X30/05 +24V System Aux. Input X30/06 0V System Aux. Input X31/01 Encoder 2 – A input X31/02 Encoder 2 –...

  • Page 46: Wiring Diagrams

    • Application 3 supplies speed control using preset speeds • Application 4 PID control The AC30P and AC30D inverters are supplied with 2 Applications, Application 0 and Application 5. Each Application recalls a pre- programmed structure of internal links when it is loaded.
  • Page 47 Installation - Control Module Remote Control Wiring If operating in Remote Control you will use your control panel to start and stop the inverter, via a speed potentiometer and switches or push- buttons. Your wiring of the control terminals will be governed by the Application you use: refer to the various Applications you can select and the appropriate control wiring.

  • Page 48: Application 0: Basic Speed Control

    5-10 Installation - Control Module APPLICATION 0: BASIC SPEED CONTROL Ideal for general purpose applications, normal duty and heavy duty Application 0: “Basic Speed Control” IDEAL FOR GENERAL PURPOSE APPLICATIONS, NORMAL DUTY AND HEAVY DUTY Ref Max Speed Clamp Acceleration Time 1265 0486 Jog Setpoint...
  • Page 49 5-11 Installation - Control Module Basic Speed Control Wiring AC30 series Variable Speed Inverter...

  • Page 50: Application 1: Auto/Manual Control

    5-12 Installation - Control Module APPLICATION 1: AUTO/MANUAL CONTROL Ideal for automatic control applications with limit switches or proximity transducers Application 1: “Auto/Manual Control” IDEAL FOR AUTOMATIC CONTROL APPLICATIONS WITH LIMIT SWITCHES OR PROXIMITY TRANSDUCERS Ref Max Speed Clamp Acceleration Time 1265 0486 MANUAL SETPOINT...
  • Page 51 5-13 Installation - Control Module Auto/Manual Control Wiring AC30 series Variable Speed Inverter...

  • Page 52: Application 2

    5-14 Installation - Control Module APPLICATION 2: RAISE / LOWER TRIM Ideal for applications requiring speed control from multiple locations Application 2: “Speed Raise/Lower” IDEAL FOR APPLICATIONS REQUIRING SPEED CONTROL FROM MULTIPLE LOCATIONS Ref Max Speed Clamp Acceleration Time 1265 0486 Not Used ANIN 01 (X11/01)
  • Page 53 5-15 Installation - Control Module The Application is sometimes referred to as Motorised Potentiometer. Raise/Lower Trim Wiring AC30 series Variable Speed Inverter...

  • Page 54: Application 3: Presets Speeds

    5-16 Installation - Control Module APPLICATION 3: PRESETS SPEEDS Ideal for general purpose applications requiring multiple speed levels Application 3: “Speed Presets” IDEAL FOR GENERAL PURPOSE APPLICATIONS REQUIRING MULTIPLE DISCRETE SPEED LEVELS ANIN 01 (X11/01) Ref Max Speed Clamp Acceleration Time SPEED SETPOINT 1265 0486...
  • Page 55 5-17 Installation - Control Module Presets Speeds Wiring AC30 series Variable Speed Inverter...

  • Page 56: Application 4: Pid Control

    5-18 Installation - Control Module APPLICATION 4: PID CONTROL Easy Tuning for setpoint/feedback control applications regulating volume or pressure, such as air handling or pumping Application 4: “Process PID” EASY TUNING FOR SETPOINT/FEEDBACK CONTROL APPLICATIONS REGULATING VOLUME OR PRESSURE, SUCH AS AIR HANDLING OR PUMPING Acceleration Time Ref Max Speed Clamp...
  • Page 57 5-19 Installation - Control Module PID Control Wiring AC30 series Variable Speed Inverter...

  • Page 58: Application 5: Active Front-End

    5-20 Installation - Control Module APPLICATION 5: ACTIVE FRONT-END Active Front End application that allows the drive to perform regeneration control of external precharge switches and contactors. Application 5: “AFE” ACTIVE FRONT END APPLICATION THAT ALLOWS THE DRIVE TO PERFORM REGENERATION OF ENERGY BACK INTO THE GRID, AND EXECUTES CONTROL OF Motor EXTERNAL PRECHARGE SWITCHES AND CONTACTORS...
  • Page 59 5-21 Installation - Control Module AFE Control Wiring – Excludes 7004-04-00 Wiring AC30 series Variable Speed Inverter...

  • Page 60: Control Module Terminal Block Wire Range

    Requirements. Local wiring regulations always take precedence. Control Control Terminals Module AC30V AC30P 0.229 – 2.5 mm AC30D CONTROL MODULE TERMINAL BLOCK CABLE & FERRULE RECOMMENDATIONS The following wire is recommended for use with the AC30 series control module terminal blocks:...

  • Page 61: Control Module Cabling Bracket (Optional)

    5-23 Installation - Control Module CONTROL MODULE CABLING BRACKET (OPTIONAL) Cabling brackets are available for the AC30 series control modules. These are listed in the ‘Chapter 7: Associated Equipment – Control Module’ section. To fit the Cabling Brackets: 1. Remove the GKP/Blanking Plate (if fitted) and control module cover as instructed on page 5-3. 2.

  • Page 62: Ethernet Communications Cable

    The inverter comes with built-in Ethernet providing communications with the PC programming tools PDQ and PDD, a Modbus TCP server and a web server. The AC30V control module has one in-built Ethernet port, the AC30P & D have two. HA503711U003 ‘Chapter 8: Ethernet’ provides details on how to setup the Ethernet communications port.

  • Page 63: Ethernet Cable Recommendation

    5-25 Installation - Control Module Connecting the Ethernet Cables – AC30P and AC30D DO NOT TOUCH DO NOT touch the board surface via the aperture shown ETHERNET CABLE RECOMMENDATION The following Ethernet cables are recommended for use with the AC30 series control modules:...

  • Page 64: Option & Communication Card Installation Details (Optional)

    5-26 Installation - Control Module OPTION & COMMUNICATION CARD INSTALLATION DETAILS (OPTIONAL) The range of AC30 series Option and Communications cards are list in ‘Chapter 7: Associated Equipment – Control Module’ section. To fit the cards: 1. Remove the GKP/Blanking Plate (if fitted) and Control Module Cover as instructed on page 5-3. 2.
  • Page 65 5-27 Installation - Control Module To remove the cards: 1. Remove the GKP/Blanking Plate (if fitted) and Control Module Cover if required. 2. Untighten the Option/Comms card retaining screw. 3. Squeeze the sides of the Option/Comms card plastic moulding as shown in the diagram, and pull away from the control module casting.

  • Page 66: Sd Card Installation

    SD CARD INSTALLATION SD cards provide a means of updating product firmware, drive cloning and application backup and recovery. Parker recommended SD cards are listed in the ‘Chapter 7: Associated Equipment – Control Module’ section. To fit the cards: 1. Remove the GKP/Blanking Plate (if fitted) as instructed on page 5-3.

  • Page 67: Fitting A Remote Gkp

    Connection lead is a RS232/REM OP STA with a Steward 28A2025-OAO connector. Gasket Reverse side of the All measurements in millimeter. Note: The 3 m connection lead supplied by Parker is the maximum length that can be used. AC30 series Variable Speed Inverter...
  • Page 68 5-30 Installation - Control Module AC30 series Variable Speed Inverter...

  • Page 69: Chapter 6: Associated Equipment - Power Stack

    Associated Equipment - Power Stack Associated Equipment - Power Stack Chapter 6: AC LINE FED 710 STACKS: CONNECTION OVERVIEW Connect the associated equipment to an AC Fed AC30 in the following order: AC Line Fuses EMC Filter (optional) AC Line Choke (optional) Dynamic Braking Resistor (optional) AC Motor Choke (optional) Key:...

  • Page 70: Ac Line Input Fuses

    Associated Equipment - Power Stack AC Line Input Fuses Line input fuse ratings are given in the table below for both European and North American & Canada territories. For North America, the recommended fuses are Mersen A50QS series, 500Vac/dc semiconductor protection fuses. These are UL recognised components.

  • Page 71: Circuit Breakers (Alternative To Ac Line Fuses)

    When the ac supply is switched on, a pulse of current flows to earth to charge the internal/external ac supply EMC filter’s internal capacitors which are connected between phase and earth. This has been minimised in Parker inverter filters, but may still trip out any circuit breaker in the earth system.

  • Page 72: Ac Line Chokes (Optional)

    Associated Equipment - Power Stack AC Line Chokes (optional) AC30 frames K - N have an internal DC link choke. However, in some instances an external AC line choke may also be required. 1. Frame K: when used on supplies delivering more than 18kA but less than 100kA RMS symmetrical Amperes, 480V maximum. 2.

  • Page 73: Dynamic Braking Resistors (Optional)

    AFE system, may not require the use of braking resistors. Where a Dynamic Brake Resistor is used, Parker recommend the addition of a thermal overload switch to be fitted in series with the resistor, in order to protect the component.

  • Page 74: Ac Motor Chokes (Optional)

    Installations with long cable runs may also suffer from nuisance overcurrent trips. An output choke may be fitted in the inverter output to limit parasitic capacitive current flowing to earth. Refer to ‘Appendix A: Compliance’ for maximum motor cable lengths. Where required, Parker recommend the following output choke ratings: Motor Inductance...

  • Page 75: Dc Link Fed 740 Stacks: Connection Overview

    Associated Equipment - Power Stack DC LINK FED 740 STACKS: CONNECTION OVERVIEW An example of how to connect AC30 DC Link Fed drives in a system configuration is shown below: AC Line Fuses EMC Filter (optional) AC Line Choke Where an AC30 380 is used - may be required? DC Link Fuses AC Motor Choke (optional)

  • Page 76: Ac Line Input Fuses

    Associated Equipment - Power Stack AC Line Input Fuses Refer to the installation manual of the DC supply unit. External EMC Filters (optional) Refer to the installation manual of the DC supply unit. AC Line Choke The DC supply unit may have minimum inductance requirements to satisfy or it may include an internal line choke (e.g., AC30 regenerative DC supply unit 380-5xxxx…).
  • Page 77 Associated Equipment - Power Stack The total system DC bus capacitance is the sum of the internal DC bus capacitance of each drive supplied from the DC supply unit. The internal capacitance for each drive power rating (Frames K - N) is provided in the table below: Frame Product Code Internal Capacitance...

  • Page 78: Dc Link Input Fuses

    6-10 Associated Equipment - Power Stack DC Link Input Fuses DC link input fuse ratings are given in the table below for both European and North American territories. For North America, the recommended fuses are Mersen A70QS series, 700Vac/dc semiconductor protection fuses (available up to 800A), and Bussmann FWP-A series, 700Vac/dc semiconductor protection fuses (available up to 1200A).

  • Page 79: Afe System Using Dc Link Fed 740 Stacks: Connection Overview

    3 Fuses Resistor/Capacitor Network Line Synchronisation 1 Fuses Line Sync Card LA471892U001 AC30P or AC30D (with Encoder Feedback Option 7004-04-00) DC Link Fuses AC Motor Choke (optional) Mandatory component AFE control sequence: The default AFE macro in the AC30 - ’App_5_AFE Control’ should be setup to perform this automated sequence: Optional component 1.

  • Page 80: Ac Line Input Fuses

    6-12 Associated Equipment - Power Stack AC Line Input Fuses See page 6-2. External EMC Filters (optional) See page 6-3. DC Link Input Fuses See page 6-10. AC Motor Chokes See page 6-6. AC30 series Variable Speed Inverter...

  • Page 81: Line Synchronisation Card & Ac30 Control Module

    Associated Equipment - Power Stack Line Synchronisation Card & AC30 Control Module The control module required for AFE functionality with an AC30 power stack must be either an AC30P or AC30D fitted with the Encoder Feedback option module 7004-04-00. The AC30V does not have AFE control capability.
  • Page 82 6-14 Associated Equipment - Power Stack AC30 series Variable Speed Inverter...

  • Page 83: Chapter 7: Associated Equipment - Control Module

    Associated Equipment - Control Module Associated Equipment - Control Module Chapter 7: Cabling Brackets The following AC30 series control module cabling bracket kits are available from Parker: AC30 Cabling Bracket Kit Control Part Number Module AC30V LA501772U001* AC30P LA501772U001* AC30D LA501935U007 * = If a power stack cabling bracket kit is purchased for Frames D-J, the kit comes inclusive of the AC30V/P control module cabling bracket.

  • Page 84: Communication Cards

    The AC30 control modules have only been qualified with certain brands and types of SD memory card. Some brands do not support all operating modes of the SD standard. We recommend that SD cards be purchased from Parker: Product Code...

  • Page 85: Graphical Keypad (Gkp)

    Associated Equipment - Control Module Graphical Keypad (GKP) Where a control module is not fitted with a GKP, one can be ordered separately through your local sales office: Product Code Description 7001-00-00 Graphical Keypad (GKP) Graphical Keypad (GKP), inc. remote 7001-00-01 mounting assembly kit LA501991U300 The remote mounting assembly kit can be ordered separately:...
  • Page 86 Associated Equipment - Control Module AC30 series Variable Speed Inverter...

  • Page 87: Chapter 8: Safe Torque Off Sil3/Ple

    Safe Torque Off Safe Torque Off SIL3/PLe Chapter 8: General Information THIS EQUIPMENT IF USED INCORRECTLY IS POTENTIALLY DANGEROUS. THEREFORE UNDER NO CIRCUMSTANCES SHOULD IT BE USED BEFORE THESE INSTRUCTIONS HAVE BEEN READ AND UNDERSTOOD BY THE END USER WHO SHOULD BE APPROPRIATELY QUALIFIED TO OPERATE THE EQUIPMENT.

  • Page 88: Sto Functional Description

    Safe Torque Off STO Functional Description STO is a means of preventing an inverter from delivering rotational force to its connected electric motor. Please refer to EN61800-5-2:2007 para 4.2.2.2 for the formal definition. To ensure a high degree of safety, two independent STO control channels are implemented in hardware. The STO circuit in the inverter is designed such that a fault in one control channel will not affect the other channel’s ability to prevent the drive from starting, i.e.

  • Page 89: Alignment To European Standards

    Safe Torque Off Alignment to European Standards EN ISO13849-1:2008 (Safety of machinery – Safety-related parts of control systems) STO aligns internally to the following aspects of this standard: Architecture according to Category 3: • Solid lines represent the STO control paths. Dashed lines represent reasonably practicable fault detection.

  • Page 90: En61800-5-2:2007 And En61508

    Safe Torque Off Category 3 general requirements are: • A single failure, and any consequential failures, will not lead to loss of the STO safety function. Failure of more than one component can lead to the loss of the STO safety function. Most but not all single component failures will be detected.

  • Page 91: Safety Specification

    Safe Torque Off Safety Specification As assessed to EN ISO13849-1 and EN61800-5-2 the inverter has the following related safety values:- Criterion Requirement Value achieved For type A subsystems, HFT = 1: SIL3 SFF = 99% SFF ≥ 60% ≥ PFH ≥ 10 SIL3 PFH = 2.3 x 10 SIL Capability...

  • Page 92: Emc Specification

    Safe Torque Off EMC Specification In addition to the mandatory requirements of EN61800, the STO functionality has been subjected to testing for immunity at higher levels. In particular the STO function (only) has been tested for radiated immunity according to EN62061:2005 Annex E up to 2.7GHz which includes frequencies used by mobile telephones and walkie-talkies.

  • Page 93: User Connections

    Safe Torque Off User Connections The STO terminals are on a 6-way terminal block X10. This is mounted on the inverter control housing. Terminal designations are: Terminal Number Terminal Name Description 0V or not connected = drive will not run, STO is active on channel A. 24V = drive is enabled to run if X10/03 is also 24V.
  • Page 94 Safe Torque Off Examples of wiring to X10/05 and X10/06. Active high output: Active low output: 24VDC 24VDC LOAD X10/06 X12/05 INVERTER X10/06 X12/05 INVERTER X10/05 X12/06 X12/06 X10/05 LOAD The load is energised and X10/05 is high when The load is energised and X10/06 is low when STO is in STO is in the intended safe STO state.

  • Page 95: Sto Technical Specification

    WARNING WIRED CONNECTIONS TO TERMINALS X10/01, X10/03, X10/05 AND X10/06 MUST BE LESS THAN 25 METRES IN LENGTH AND REMAIN WITHIN THE CUBICLE OR DRIVE ENCLOSURE. PARKER IS NOT LIABLE FOR ANY CONSEQUENCES IF EITHER CONDITION IS NOT MET. A fault is defined in this context as STO A Input and STO B Input being sensed in opposite logic states.

  • Page 96: Truth Table

    8-10 Safe Torque Off Truth Table STO Input A STO Input B STO Status Output Overview Drive Function X10/01 X10/03 X10/05, X10/06 Drive cannot start or supply power to its motor. STO trip reported. STO Active This is the intended safe state of the product with correct dual-channel operation.

  • Page 97: Sto Input Timing Diagrams

    8-11 Safe Torque Off STO Input Timing Diagrams Ideal Operation In ideal operation, both inputs X10/01 and X10/03 should change state simultaneously reflecting true dual-channel operation as intended. Channel A: X10/01 Channel B: X10/03 Output: X10/05, X10/06 STATE States: Both inputs are low. Drive is tripped and STO prevents the drive from starting. User output is ON. This is the “safe torque off” state of the drive.

  • Page 98: Typical Operation

    8-12 Safe Torque Off Typical Operation In typical operation, there can be a small time difference between changes of state on X10/01 and X10/03, due to different delays in the operation of two sets of relay contacts. Channel A: X10/01 Channel B: X10/03 Output: X10/05, X10/06 STATE...

  • Page 99: Fault Operation

    (all power removed including any auxiliary 24Vdc) and back on. DANGER OPERATION OF THE INVERTER UNIT SHOULD CEASE IMMEDIATELY AND THE UNIT SHOULD BE RETURNED TO A PARKER AUTHORIZED REPAIR CENTRE FOR INVESTIGATION AND REPAIR.

  • Page 100: Pulsed Inputs

    8-14 Safe Torque Off Pulsed Inputs Some safety equipment, e.g. safety PLCs, regularly pulse the two STO inputs independently in order to detect a short circuit between them. This is commonly known as OSSD (Output Signal Switch Device). The inverter STO inputs are immune to such pulses when they are less than 2ms in width. The product will not react to such pulses and therefore will not inadvertently invoke the STO function.

  • Page 101: Sto State Transition Diagram

    8-15 Safe Torque Off STO State Transition Diagram The flow chart below shows how the drive responds to STO inputs, start and stop commands. Out-of-box state Normal startup state X10/01 high X10/01 low X10/03 high X10/01 high X10/01 low X10/03 low X10/03 low X10/03 high Drive cannot run **...

  • Page 102: Sto Trip Annunciation

    8-16 Safe Torque Off STO Trip Annunciation The GKP will display a STO trip message when STO becomes active, i.e. STO prevents the drive from starting, thus: **** TRIPPED **** SAFE TORQUE OFF GKP Display This message is displayed immediately if, on starting the drive or whilst the drive is running: •...

  • Page 103: Safety Warnings And Limitations

    The inverter STO function is a factory-fitted and factory-tested feature. Repairs to the inver STO featured-product are to be carried out only by Parker authorized repair centres. Any unauthorised attempt to repair or disassemble the product will render any warranty null and void, and STO integrity could be impaired.
  • Page 104 8-18 Safe Torque Off • When implementing a SS1 function with the inverter, the user is responsible for ensuring the drive’s configuration will allow a controlled braking ramp to be initiated by the external safety device. This is particularly important when using serial link communications for normal control of the drive.

  • Page 105: Example User Wiring

    THE USER / INSTALLER IS RESPONSIBLE FOR DESIGNING A SUITABLE SYSTEM TO MEET ALL REQUIREMENTS OF THE APPLICATION INCLUDING ASSESSING AND VALIDATING IT. PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE.

  • Page 106: Minimum Sto Implementation

    8-20 Safe Torque Off Minimum STO Implementation This example shows the minimum connections required. To reset from STO requires that STO Request contacts are closed to permit normal drive operation. The user must do a risk assessment to ensure that all safety requirements are met. The user must select and assess appropriate equipment. 24VDC To run the drive: Ensure the STO Request contacts are closed.

  • Page 107: Sto Implementation With Safety Control Unit

    8-21 Safe Torque Off STO Implementation with Safety Control Unit This example improves on the previous one by showing the resetting from a STO stop. The example shows wiring and terminal numbering for a Siemens 3TK2827, but similar products are available from other vendors. Use of this Siemens part does not imply it is suitable for the user’s application. The user must select and assess appropriate equipment.
  • Page 108 THE USER MUST RESOLVE THE DETECTED FAULT BEFORE USING THE STO FEATURE. FAILURE TO DO SO COULD RESULT IN STO NOT BEING ACHIEVABLE, AND THUS THE MOTOR MAY ROTATE UNEXPECTEDLY AND COULD RESULT IN INJURY, DEATH OR DAMAGE. PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE.

  • Page 109: Ss1 Implementation Using Safety Control Unit

    8-23 Safe Torque Off SS1 Implementation using Safety Control Unit This Safe Stop 1 (SS1) implementation causes the drive to come to rest in a controlled manner, and STO is actioned after a time delay determined by the safety delay relay. This conforms to SS1 defined in EN61800-5-2:2007 para 4.2.2.3 c). The example shows wiring and terminal numbering for a Siemens 3TK2827, but similar products are available from other vendors.
  • Page 110 FAILURE TO DO SO COULD RESULT IN STO NOT BEING ACHIEVABLE, AND THUS THE MOTOR MAY ROTATE PARKER WILL NOT ACCEPT ANY LIABILITY UNEXPECTEDLY AND COULD RESULT IN INJURY, DEATH OR DAMAGE. FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE.

  • Page 111: Sto Function Checking

    FURTHER OPERATION OF THE INVERTER WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER’S OWN RISK. FAILURE TO DO SO COULD RESULT IN INJURY, DEATH OR DAMAGE. PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE.

  • Page 112: Comprehensive Check

    8-26 Safe Torque Off Comprehensive Check A comprehensive check of the STO function ensures the overall integrity of the STO functionality. It proves the independent operation of each channel individually (including during the normal dual channel operation), the STO user feedback operation, and the essential single fault detection. It must always be performed: •...

  • Page 113: The Following Test Steps Must Be Performed

    8-27 Safe Torque Off The following test steps must be performed: Initial Check: STO test Comprehensive Check, Activity Expected reaction and effect Ensure that no harm can come to personnel or equipment if the motor turns. Apply +24V DC to terminals X10/01 and X10/03. No error must be present in the drive system.
  • Page 114 8-28 Safe Torque Off Channel B Fault Check: STO test Comprehensive Check, Activity Expected reaction and effect Motor must immediately coast to rest. Ensure the drive is running and the motor is turning at SPT1. Drive must report STO trip immediately. Disconnect terminal X10/03 for approximately 5 seconds (must exceed 3 seconds).

  • Page 115: Regular Check

    8-29 Safe Torque Off Regular Check A comprehensive check must take precedence if it coincides with a regular check. A regular check is intended only to demonstrate the STO is functional. It will not always detect the loss of a single channel. It is therefore important for the user and / or machinery builder to determine the frequency of the comprehensive checks based on their knowledge and application of the machine.

  • Page 116: Troubleshooting

    See the DANGER box below. regular STO test The table above is only a guide. It may not be a comprehensive list of all possible symptoms relating to STO. Parker will not accept responsibility for any consequences arising from its incompleteness or inaccuracy.

  • Page 117: Chapter 9: The Graphical Keypad

    The Graphical Keypad The Graphical Keypad Chapter 9: Overview In most applications, the inverter is fitted with a Graphical Keypad (GKP). It provides for local control, monitoring, and complete parameter access for advanced operation of the inverter. Refer to ‘Chapter 5: Installation – Control Module’ for either direct mounting on the front of the control module, or remote mounting up to 3 metres away.

  • Page 118: Keypad

    The Graphical Keypad Keypad The GKP has a total of nine keys. They can be divided into three groups: 1. Operation keys (LED illuminated pushbuttons) 2. Soft keys 3. Navigation / Editing keys Function Operating Keys (only active when Local control mode is active) Runs the inverter.

  • Page 119: Led Status Indication

    The Graphical Keypad LED Status Indication The GKP has two LED illuminated pushbuttons – the green ‘Run’ key and the red ‘Stop’ key. The status of each of these LED illuminated pushbuttons indicates the real time operation of the inverter: LED Status Inverter Status: Run Key...

  • Page 120: The Display

    The Graphical Keypad The Display The display is divided into three areas: 1. Top line: shows a summary of the inverter status. 2. Centre region: is the main work area where menus and parameters are displayed. 3. Bottom line: is used to indicate the action associated with the soft keys. Top Line - Inverter Status Summary The top line of the display shows a summary of the inverter status.

  • Page 121: Bottom Line - Soft Key Action Indication

    The Graphical Keypad Bottom Line – Soft Key Action Indication The bottom line of the display indicates the action of the Soft Key 1 and Soft Key 2 pushbuttons, as shown. Soft Key 2 Lock parameters Displayed: when on the GKP welcome page. Soft key action: Resets GKP password entered, ‘locking’...

  • Page 122: Setup Wizard

    The Graphical Keypad Setup Wizard The purpose of the Setup Wizard is to configure the inverter in a clear and concise manner. Starting the Setup Wizard The Setup Wizard is automatically invoked when the inverter is reset to factory default settings. Alternatively, the Setup Wizard may be invoked at any other time by navigating to the ‘Welcome Screen’...

  • Page 123: Firmware Update

    Alternatively, the latest firmware can be copied through the Parker Drive Quicktool (PDQ), using the ‘Drive Maintenance’ task. Copy the firmware onto an SD card. The file must be named firmware.30x for the AC30V, or firmware.30p for the AC30P and AC30D.
  • Page 124 The Graphical Keypad AC30 series Variable Speed Inverter...

  • Page 125: Chapter 10: Routine Maintenance & Repair

    Parker can diagnose to root cause before return. Contact your nearest please contact your local Parker Service Center to arrange return of the item and to be given a Authorisation To Return (ATR) number. Use this as a reference on all paperwork you return with the faulty item. Pack and despatch the item in the original packing materials;...
  • Page 126 10-2 Routine Maintenance & Repair AC30 series Variable Speed Inverter...

  • Page 127: Appendix A: Compliance

    Compliance Compliance Appendix A: This Chapter outlines the compliance requirements and product certifications. DANGER Caution Earth/Ground Attention Refer to Protective Risk of electric Hot Surfaces documentation Conductor Terminal shock APPLICABLE STANDARDS EN 61800-3:2004-A1:2012 Adjustable speed electrical power drive systems – Part 3: EMC requirements and specific test methods. EN 61800-5-1:2007 Adjustable speed electrical power drive systems –...

  • Page 128: European Compliance

    EUROPEAN COMPLIANCE CE MARKING The CE marking is placed upon the product by Parker Hannifin Manufacturing Ltd to facilitate its free movement within the European Economic Area (EEA). The CE marking provides a presumption of conformity to all applicable directives.
  • Page 129 Compliance EMC Directive When installed in accordance with this manual the product will comply with the electromagnet compatibility directive 2014/30/EU. The following information is provided to maximise the Electro Magnetic Compatibility (EMC) of VSDs and systems in their intended operating environment, by minimising their emissions and maximising their immunity. Machinery Directive WARNING When installed in accordance with this manual the product will comply with the machinery directive 2006/42/EC.

  • Page 130: Emc Compliance

    Compliance EMC COMPLIANCE WARNING In a domestic environment, this product may cause radio interference, in which case supplementary mitigation measures may be required. Definitions Category C1 PDS (Power Drive System) of rated voltage less than 1000V, intended for use in the first environment Category C2 PDS (Power Drive System) of rated voltage less than 1000V, which is neither a plug in device nor a movable device and, when used in the first environment, is intended to be installed and commissioned only by a professional.

  • Page 131: Emc Standards

    Compliance EMC Standards The EMC standards are concerned with two types of emission: Radiated: Those in the band 30MHz – 1000MHz which radiate into the environment. Conducted: Those in the band 150kHz – 30MHz which are injected into the supply. RADIATED EMISSIONS STANDARDS The standards have common roots (CISPR 11 &...

  • Page 132: Conducted Emissions Standards

    Compliance CONDUCTED EMISSIONS STANDARDS The various standards have common roots (CISPR 11 & CISPR14) so there is some commonality in the test levels applied in different standards and environments. Standards Limits Product Specific Generic Quasi Peak Average Frequency (MHz) (dB/µV) (dB/µV) EN 61800-3 EN61000-6-3...

  • Page 133: Radiated & Conducted Emissions - Compliance Overview

    Compliance RADIATED & CONDUCTED EMISSIONS - COMPLIANCE OVERVIEW Standard EN 61800-3 Frame K Frame L Frame M Frame N Radiated Emissions Category C1 n / a When mounted inside a cubicle with the required attenuation between: Category C2 30-1000MHz @ 10dB Category C3 No specific enclosure required Conducted Emissions...
  • Page 134 Compliance Conducted Emissions Profiles (AC supplied C3 Products) Frame K Frame L Frame M Frame N AC30 series Variable Speed Inverter...

  • Page 135: Emc Installation Guidance

    Compliance EMC Installation Guidance PROTECTIVE EARTH (PE) CONNECTIONS WARNING Local wiring regulations take precedence and may require the protective earth connection of the motor to be connected locally, i.e. not as specified in these instructions. This will not cause shielding problems because of the relatively high RF impedance of the local earth connection.
  • Page 136 A-10 Compliance Example of the earthing of a typical multi-drive system within a cubicle: Key: ‘Clean’ analogue earth cables ‘Clean’ digital earth cables ‘Dirty’ earth cables Enclosure earth cables Unscreened signal cables Screened multi-core cables U-clip connected to back panel Busbar insulated from back panel Busbar connected to back panel AC30 series Variable Speed Inverter...

  • Page 137: Mitigating Radiated Emissions

    A-11 Compliance MITIGATING RADIATED EMISSIONS Equipment Placement Do not place magnetic/electric field sensitive equipment within 0.25 meters of the following parts of the VSD system: • Variable Speed Drive (VSD) • EMC output filters • Input or output chokes/transformers • The cable between VSD and motor (even when screened/armored) •...
  • Page 138 A-12 Compliance Some hazardous area installations may preclude direct earthing at both ends of the screen, in this case earth one end via a 1µF 50Vac capacitor, and the other as normal. • Keep unshielded cable as short as possible inside the cubicle. •...

  • Page 139: Cabling Requirements

    A-13 Compliance CABLING REQUIREMENTS Key: Cables are considered to be electrically sensitive, clean or noisy: ‘Clean’ cables ‘Noisy’ cables AC Line fed 710 power stacks: ‘Sensitive’ cables Mandatory component AC Line Fuses Optional component EMC Filter (optional) AC Line Choke (optional) Dynamic Braking Resistor (optional) AC Motor Choke (optional) Refer to ‘Chapter 6: Associated Equipment –...
  • Page 140 A-14 Compliance DC Link fed 740 power stacks: AC Line Fuses EMC Filter (optional) Where an AC30 380 AC Line Choke is used - may be required? DC Link Fuses AC Motor Choke (optional) Key: ‘Clean’ cables ‘Noisy’ cables ‘Sensitive’ cables Mandatory component Refer to ‘Chapter 6: Associated Equipment –...
  • Page 141 A-15 Compliance You should already have planned your cable routes with respect to segregating these cables for EMC compliance. • Use the shortest possible motor cable lengths. • When connecting multiple motors to a single VSD, use a star junction point for motor cable connections. Use a metal box with entry and exit cable glands to maintain shield integrity.
  • Page 142 A-16 Compliance Increasing Motor Cable Length Because cable capacitance and hence conducted emissions increase with motor cable length, conformance to EMC limits is only guaranteed with the specified AC supply filter option up to a maximum cable length as specified on page A-15. This maximum cable length can be improved using the specified external input or output filters.

  • Page 143: Harmonic Information - Ac Supplied Inverters

    A-17 Compliance Harmonic Information – AC Supplied Inverters Supply Harmonic Analysis (Frame K - Normal Duty) Drive Type = Three Phase, Fundamental Voltage = 400V ∑ Q Assumptions: Rsce = 120 at 400V where Q is the rated rms value of the THD(V) x 100 = h 40 fundamental voltage of the supply transformer.
  • Page 144 A-18 Compliance Supply Harmonic Analysis (Frame L - Normal Duty) Drive Type = Three Phase, Fundamental Voltage = 400V ∑ Q Assumptions: Rsce = 120 at 400V where Q is the rated rms value of the THD(V) x 100 = h 40 fundamental voltage of the supply transformer.
  • Page 145 A-19 Compliance Supply Harmonic Analysis (Frame M - Normal Duty) Drive Type = Three Phase, Fundamental Voltage = 400V ∑ Q Assumptions: Rsce = 120 at 400V where Q is the rated rms value of the THD(V) x 100 = h 40 fundamental voltage of the supply transformer.
  • Page 146 A-20 Compliance Supply Harmonic Analysis (Frame N - Normal Duty) Drive Type = Three Phase, Fundamental Voltage = 400V ∑ Q Assumptions: Rsce = 120 at 400V where Q is the rated rms value of the THD(V) x 100 = h 40 fundamental voltage of the supply transformer.

  • Page 147: Requirements For North American And Canadian Compliance

    A-21 Compliance Requirements for North American and Canadian Compliance NORTH AMERICAN COMPLIANCE This product is certified under the US governments Occupational Safety and Health Administration’s (OHSA), Nationally Recognised Testing Laboratory (NRTL) program. An NRTL is a private third party organisation accredited by OSHA to test and certify products to national standards for compliance with North American requirements.

  • Page 148: Canadian Compliance

    A-22 Compliance CANADIAN COMPLIANCE Products have been approved to UL508C - Standard for Safety, Power Conversion Equipment, and to the Canadian Standard CSA 22.2 No. 274 - Adjustable speed drives. NORTH AMERICAN AND CANADIAN COMPLIANCE INFORMATION Motor Base Frequency PMAC and Induction motor modes are identical. Drive Switching Maximum Output Exceptions:...
  • Page 149 A-23 Compliance Solid-State Short-Circuit Protection These devices are provided with integral Solid-State Short-Circuit (output) Protection. Branch circuit protection must be provided in accordance with the latest edition of the National Electrical Code NEC/NFPA-70. Refer to ‘Chapter 6: Associated Equipment – Power Stack’ for recommended fuse ratings. Perspective Short-Circuit Current (PSCC) Supply Ratings The inverters have been designed to operate on the following PSCC supply ratings: Standard Fault Current...

  • Page 150: Environmental

    The Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH) entered into force on June 1, 2007. Parker agrees with the purpose of REACH which is to ensure a high level of protection of human health and the environment.

  • Page 151: Waste Electrical And Electronic Equipment (Weee

    Waste Electrical and Electronic Equipment - must not be disposed of with domestic waste. It must be separately collected according to local legislation and applicable laws. Parker Hannifin Company, together with local distributors and in accordance with EU directive 2002/96/EC, undertakes to withdraw and dispose of its products, fully respecting environmental considerations.
  • Page 152 A-26 Compliance AC30 series Variable Speed Inverter...

  • Page 153: Appendix B: E Plan Library

    Appendix B: E Plan Library For information on the E Plan library go to www.eplan.co.uk web site. To obtain layout diagrams from our E Plan Library go to www.parker.com/eme/ac30 and then click to the drive link. AC30 series Variable Speed Inverter...

  • Page 154: E Plan Library

    E Plan Library And then to the tab "Product Support", where you'll find the EPLAN Download link. AC30 series Variable Speed Inverter...

  • Page 155: Appendix D: Ac30 Series Product Codes

    AC30 Series Product Codes AC30 Series Product Codes Appendix D: Understanding the Product Code The unit is fully identified using an alphanumeric code. This records how the inverter was calibrated, and its various settings when dispatched from the factory. This can also be referred to as the Product Code. AC30 SERIES CONTROL MODULE 0000 Order example...

  • Page 156: Ac30 Series Power Stack

    AC30 Series Product Codes AC30 SERIES POWER STACK Order example 0004 0000 Device Family Frame Size and Current Rating (cont'd) AC Power stack only (no control module) (normal / heavy duty) DC Power stack only (no control module) K0315 160 kW / 132 kW Voltage K0380 200 kW / 160 kW...

  • Page 157: Configured Ac30 Series Inverter

    AC30 Series Product Codes CONFIGURED AC30 SERIES INVERTER Note: Not all configurable order codes are available in all territories. Order example 0004 0000 Device Family Frame Size and Current Rating (cont'd) AC30 series complete AC line fed drive (normal / heavy duty) AC30 series complete DC link fed drive K0315 160 kW / 132 kW...

  • Page 158: Ac30 Series Regenerative Supply Unit

    AC30 Series Product Codes Note: This product code is for a complete AC30V series drive (includes both control module and power stack). AC30 SERIES REGENERATIVE SUPPLY UNIT Order example 0094 0000 Device Family Brake Switch AC30 series regenerative supply unit N                                  ...

  • Page 159: Appendix E: Technical Specifications - Power Stack

    Technical Specifications - Power Stack Technical Specifications - Power Stack Appendix E: ENVIRONMENTAL DETAILS Operating Temperature Operating temperature is defined as the surrounding air temperature of the drive, when the drive and other equipment adjacent to it is operating at worst case conditions. NORMAL DUTY (ND): 0°C to 40°C, derate up to a maximum of 50°C HEAVY DUTY (HD): 0°C to 45°C, derate up to a maximum of 50°C Output power is derated linearly at 2% per degree centigrade for temperature exceeding the maximum rating for the...

  • Page 160: Safety Details

    Technical Specifications - Power Stack SAFETY DETAILS Overvoltage Category Overvoltage Category III (numeral defining an impulse withstand level) Pollution Degree Pollution Degree II (non-conductive pollution, except for temporary condensation) for control electronics Pollution Degree III (dirty air rating) for through-panel mounted parts North America/Canada Complies with the requirements of UL508C as an open-type drive.

  • Page 161: Cooling Fans

    Technical Specifications - Power Stack COOLING FANS The forced-vent cooling of the drive is achieved by either 1 or 2 fans. The fan flow rate given in the table is the per fan volume of air specified on the part datasheet.

  • Page 162: Ac Fed Electrical Ratings

    Technical Specifications - Power Stack FED ELECTRICAL RATINGS Power Supply = 380-480V ±10%, 50/60Hz ±5%, PSCC = 18kA Motor power, output current and input current must not be exceeded under steady state operating conditions. Minimum repetitive power up / power down cycle time = 10 mins 400V, 50Hz AC input ratings 460V, 60Hz AC input ratings Switching...
  • Page 163 Technical Specifications - Power Stack Power Supply = 380-480V ±10%, 50/60Hz ±5%, PSCC = 30kA Motor power, output current and input current must not be exceeded under steady state operating conditions. Minimum repetitive power up / power down cycle time = 10 mins 400V, 50Hz AC input ratings 460V, 60Hz AC input ratings Switching...

  • Page 164: Dc Fed Electrical Ratings

    Technical Specifications - Power Stack FED ELECTRICAL RATINGS Power Supply = 510V - 650V DC average Motor power, output current and input current must not be exceeded under steady state operating conditions. 530V DC input ratings 620V DC input ratings Switching Output Est.

  • Page 165: Afe Mode Electrical Ratings

    Technical Specifications - Power Stack MODE ELECTRICAL RATINGS Power Supply = 380-480V ±10%, 50/60Hz ±5% Ratings must not be exceeded under steady state operating conditions. Minimum repetitive power up / power down cycle time = 10 mins 400V, 50Hz AC supply 460V, 60Hz AC supply ratings ratings...
  • Page 166 Technical Specifications - Power Stack AC30 series Variable Speed Drive...

  • Page 167: Appendix F: Technical Specifications - Control Modulef-1

    Technical Specifications - Control Module Technical Specifications - Control Module Appendix F: ENVIRONMENTAL DETAILS Operating Temperature Operating temperature is defined as the surrounding air temperature of the drive, when the drive and other equipment adjacent to it is operating at worst case conditions. NORMAL DUTY (ND): 0°C to 40°C, derate up to a maximum of 50°C HEAVY DUTY (HD): 0°C to 45°C, derate up to a maximum of 50°C Output power is derated linearly at 2% per degree centigrade for temperature exceeding the maximum rating for the...

  • Page 168: Safety Details

    Technical Specifications - Control Module SAFETY DETAILS Overvoltage Category Overvoltage Category III (numeral defining an impulse withstand level) Pollution Degree Pollution Degree II (non-conductive pollution, except for temporary condensation) for control electronics Pollution Degree III (dirty air rating) for through-panel mounted parts North America/Canada Complies with the requirements of UL508C as an open-type drive.

  • Page 169: Reference Outputs

    Technical Specifications - Control Module REFERENCE OUTPUTS +10VREF (X11/05), -10VREF (X11/06) Output Voltage +10V and -10V Accuracy Better than ±0.5% Output Current <10mA Overload / Short Indefinite Circuit Protection DIGITAL INPUTS DIN1 (X13/02) – DIN3 (X13/04), DIO1 (X12/01) – DIO4 (X12/04) Conforming to EN61131-2 Nominal Rated Voltage Operating Range...

  • Page 170: User 24V Supply Output

    AC30V: A separate non-earthed SELV supply is required for each drive on which these inputs are used. AC30P: A common non-earthed SELV supply can be used to power more than one control module, by connecting the positive supply to the terminal +24V AUX input (X13/05) on each drive and connecting the negative supply to the common system 0V star-point (to which each drives 0V terminal X12/06 and X13/01 are connected).

  • Page 171: System Auxiliary 24V Input (Ac30D Only

    Technical Specifications - Control Module SYSTEM AUXILIARY 24V INPUT (AC30D ONLY) +24V AUX input (X30/05), 0V AUX input (X30/06) Operating Voltage 24V +10% This is the system auxiliary power input. It is used to power the isolated encoder power supply output (X31/07-08 and X32/07-08) and the encoder transmit output (X33/01-06).

  • Page 172: Encoder Power Supply Output (Ac30D Only

    Technical Specifications - Control Module ENCODER POWER SUPPLY OUTPUT (AC30D ONLY) ENCPSU+ (X31/07, X32/07), ENCPSU-0V (X31/08, X32/08) Output Voltage Programmable: 5V, 12V, 15V or 20V Limited to 500mA and 5W: 500mA @ 5V Rated Output Current 417mA @ 12V 333mA @ 15V 250mA @ 20V Isolation Galvanic isolation from control 0V.

  • Page 173: Encoder Inputs (Ac30D Only

    Technical Specifications - Control Module ENCODER INPUTS (AC30D ONLY) ENC1-A (X32/01), ENC1-/A (X32/02), ENC1-B (X32/03), ENC1-/B (X32/04), ENC1-Z (X32/05), ENC1-/Z (X32/06) ENC2-A (X31/01), ENC2-/A (X31/02), ENC2-B (X31/03), ENC2-/B (X31/04), ENC2-Z (X31/05), ENC2-/Z (X31/06) Signalling Level 5V (TTL, RS422, RS485) to 24V (HTL). Logic Threshold Selectable: Low level –...

  • Page 174: Encoder Transmit Outputs (Ac30D Only

    Technical Specifications - Control Module ENCODER TRANSMIT OUTPUTS (AC30D ONLY) ENCT-A (X33/01), ENCT-/A (X33/02), ENCT-B (X33/03), ENCT-/B (X33/04), ENCT-Z (X33/05), ENCT-/Z (X33/06) Signalling Type Differential: A to /A, B to /B and Z to /Z Output Voltage Levels Selectable: Off-load nominal output (differential) voltages: 5V, 12V, 15V or 20V Rated-load nominal output (differential) voltages: 4.0V, 10.8V, 13.9V or 18.9V (respectively) 33mA Rated Output Current...
  • Page 175 AC30 series Variable Speed Drive...
  • Page 176 (from AT, BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL, IS, IT, LU, MT, NL, NO, PL, PT, RU, SE, SK, UK, ZA) © 2018 Parker Hannifin Corporation. All rights reserved. AC30 Hardware Manual Frame K-N HA503711U002 I1 2018-01 Parker Hannifin Manufacuring Limited Automation Group, Electromechanical &...

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