Page 1
AC30 series climate control electromechanical Variable Speed Drive filtration fluid & gas handling hydraulics pneumatics HA501718U002 Issue 4 process control Product Manual sealing & shielding ENGINEERING YOUR SUCCESS. www.comoso.com...
Page 2
The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker Hannifin Corporation or its subsidiaries or authorized distributors.
Page 3
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker Hannifin Manufacturing Limited company without written permission from Parker Hannifin Manufacturing Ltd. Although evry efford has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or corect omissions Parker Hannifin Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting thereform.
Page 5
GKP Setup Wizard ................9-1 Typical Operation ..................6-13 Set Up PMAC Motor Control ............9-9 Fault Operation ..................6-14 Parker Drive Quicktool (PDQ) PC Software ......... 9-10 Pulsed Inputs ................... 6-15 Installation ....................9-10 STO State Transition Diagram............6-16 Starting the Wizard ..................
Page 6
Contents Contents ..............Page No. Contents ............... Page No. Illegal Data Address (02) ................A-7 Chapter 12: Ethernet............12-1 Illegal Data Value (03) ................A-7 Introduction ..................12-1 Process Active and Lost Communications Trip ......A-7 Connecting to a Network ............... 12-1 Process Active Flag ..................
Safety Safety Chapter 1: Safety Information IMPORTANT Please read these important Safety notes before installing and operating this equipment CAUTION CAUTION notes in the manual warn of danger to equipment. WARNING NOTES IN THE MANUAL WARN OF DANGER TO PERSONEL Requirements INTENDED USERS This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other...
Safety PERSONNEL Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person is someone who is technically qualified and familiar with all safety information and established safety practices; with the installation process, operation and maintenance of this equipment;...
Page 11
Safety WARNING! - Ignoring the following may result in injury or damage to equipment SAFETY Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence. • Never perform high voltage resistance checks on the • All control and signal terminals are SELV, i.e. protected by double wiring without first disconnecting the drive from the circuit insulation.
Page 12
Safety CAUTION! APPLICATION RISK • The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for individual applications. RISK ASSESSMENT Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended.
Information for all AC30V units is included (frames D, E, F, G, H & J). Parker Hannifin Manufacturing Limited is referred to as “Parker” throughout the manual. The manual is more detailed than the relevant QuickStart manual, and so is of use to the unfamiliar as well as the high-end user.
Programming (Parker Drive Quicktool) – pc programming tool Know your application: • Install the Parker Drive Quicktool (PDQ) after downloading it from www.parker.com/ssd/pdq • Connect your pc to your Drive via Ethernet Commission your Drive with the Parker Drive Quicktool wizard •...
Introduction Equipment Inspection ♦ Check for signs of transit damage ♦ Check the product code on the rating label conforms to your requirement. If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity, dust, or metal particles. Storage and Shipping Temperatures Storage Temperature : -25°C to +55°C...
Introduction Power Ratings Normal Duty Ratings Heavy Duty Ratings Order Code Output Current A Output Current A Frame kW/HP kW/HP 400 VAC 480 VAC 400 VAC 480 VAC 380-480 (± 10 %) VAC Supplies Three Phase EMC Filter Options ...
Introduction Packaging and Lifting Details Caution The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes. ♦ Save the packaging in case of return. Improper packaging can result in transit damage. ♦ Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal connections. ♦...
Product Overview Product Overview Chapter 3: Product Range AC30V FRAME D, E, F, G, H, J Removable Fan Cassette Can be removed for cleaning and replacement see Fan Cassette in Chapter 11 Top Terminal Cover SD Card Drive configuration storage and Removable Mounting application cloning Feet...
Limited to Switching Frequency divided by 8, with a maximum of 590Hz. e.g. for 4kHz switching frequency it is 4000/8 = 500Hz, for 16kHz switching frequency it is 590Hz. Refer to Parker SSD for higher output frequency. Derating of output current may apply, refer to Appendix F Technical Specifications. Switching Frequency Minimum 2kHz.
Product Overview Functional Overview LINK – customer accessible MOVs Precharge Control Input rectifier Inverter Filter stage M1/U M2/V M3/W Filter Earth stack DB control temperature LINK – customer accessible POWER CONTROL ISOLATION EEPROM SMPS Switched fan supply serviceable Main cooling &...
Page 21
Product Overview LINK – customer accessible MOVs Input rectifier Inverter Filter stage M1/U Precharge Control M2/V M3/W Filter Earth stack DB control temperature LINKS customer accessible POWER CONTROL ISOLATION EEPROM SMPS Switched fan supply serviceable Main cooling & Fan (s) (24V) testable Control Module Unswitched fan supply...
Installation Installation Chapter 4: IMPORTANT Read Appendix C: “Compliance” before installing this unit. Cubicle Mount DIMENSIONS FOR CUBICLE MOUNT INSTALLATION Figure 4-1 Mechanical Dimensions for AC30V Drive - Frame D Illustrated Models Max. Weight Fixings Frame D 4.5kg (10 lbs) 286.0 (11.26) 270.0 (10.6) 6.5 (0.25)
Installation MOUNTING THE DRIVE These units are not suitable for wall mounting. They must be mounted vertically inside an additional enclosure. Depending on required level of EMC compliance refer to Appendix C "Compliance". Note: Frame H & J only These models are heavy and will require two people to lift, or the use of a fork lift to install it. The product will stand vertically on flat surfaces. VENTILATION The drive gives off heat in normal operation and must therefore be mounted to allow the free flow of air through the ventilation slots and heatsink.
Installation CUBICLE MOUNTING DETAILS (ALL FRAME SIZES) Mounting Brackets Rear view showing fixing holes for Frames D, E, F & G cubicle mount The brackets can be moved up/down by using the alternative holes, which are set at 15mm intervals. Frames H &...
Installation Through Panel Mount DIMENSIONS FOR THROUGH PANEL INSTALLATION FRAMES D, E Through panel mounting a drive in a cubicle allows you to use a smaller cubicle because much of the heat generated by the drive is dissipated outside the cubicle. Frame Frame Through panel...
Installation FRAMES F, G Through panel mounting a drive in a cubicle allows you to use a smaller cubicle because much of the heat generated by the drive is dissipated outside the cubicle. Figure 4-4 Mechanical Dimensions for Through Panel Frames F & G AC30V Drive Models Fixings Mounting Kits...
Installation FRAME H Through panel mounting a drive in a cubicle allows you to use a smaller cubicle because much of the heat generated by the drive is dissipated outside the cubicle. Figure 4-5 Mechanical Dimensions for Through Panel Frame H AC30V Drive All dimensions are in millimetres (inches) Fixings: 8 x 6.5mm holes M6 fixings, refer to panel mounting kit part number LA502472 AC30V Variable Speed Drive...
Page 28
Installation FRAME J Through panel mounting a drive in a cubicle allows you to use a smaller cubicle because much of the heat generated by the drive is dissipated outside the cubicle. Figure 4-6 Mechanical Dimensions for Through Panel Frame J AC30V Drive All dimensions are in millimetres (inches) Fixings: 8 x 9.0mm holes M8 fixings, refer to panel mounting kit part number LA502793 AC30V Variable Speed Drive...
Installation MOUNTING THE DRIVE These units are not suitable for wall mounting. They must be mounted vertically inside an additional enclosure. Depending on required level of EMC compliance refer to Appendix C "Compliance". Note: Frame H & J only These models are heavy and will require two people to lift, or the use of a fork lift to install it. The product will stand vertically on flat surfaces, but will need secondary restraining to keep upright when through panel mounting (after the panel mounting foot has been removed).
Installation THROUGH PANEL MOUNTING DETAILS (ALL FRAME SIZES) To allow mounting; first disassemble the drive by following instructions 1 to 4 and then instructions 5 to 7 for mounting:- Unscrew and remove mounting bracket(s). Remove Control Module Cover (see page 4-12). Remove Control Module (see page 4-13).
Page 31
4-10 Installation Frames E, F, G, H & J Top Cover: Bottom Cover: To remove insert a screwdriver into the slot and To remove bottom cover insert a screwdriver into the move to the right to release the catch, and then slot and move to the left to release the catch, and slide off cover.
Page 32
Upper Terminal will be made between the drive and the panel. Cover Through Panel Kits, can be purchased from Parker using the following part numbers: Frame D – LA502668 Frame E – LA502669 Frame F – LA502670 Frame G – LA502471 Frame H –...
Cabling Bracket for Control & Main Cable With the bottom cover off you can screw the cabling brackets in place, if required. The cabling brackets are standard with C2 filtering products and can also be obtained from Parker using the following part numbers Frame E Illustrated The part numbers for the cabling bracket kits are: Frame D –...
4-13 Installation Electrical Installation IMPORTANT Please read the Safety Information in “Chapter :1 Safety” before proceeding. Also refer to Appendix C: Compliance WIRING INSTRUCTIONS IMPORTANT: The control board 0V must be connected to protective earth outside of the product to meet EMC and safety requirements. Note: You can still operate the drive in Local mode, if necessary, with any Application selected.
4-14 Installation POWER WIRING CONNECTIONS Feed the power supply and motor cables into the drive under the cable clamps using the correct cable entries, and connect to the power terminals. Tighten all terminals to the correct tightening torque; refer to the Terminal Tightening Torques table (page 4-31). Earth Earth Earth...
4-15 Installation Control Module Cover Removal To gain access to the control wiring first remove the control module cover as follows: First remove the GKP by pulling from the top down, and remove. Undo the screw and slide the control module cover down slightly, then remove.
4-16 Installation Control Module Removal WARNING Isolate supply before plugging or unplugging control unit to the power stack. Unscrew captive screw. Slide assembly upwards, as far as possible, to unlatch from unit. Lift lower edge of assembly. Lift assembly away from Power Stack AC30V Variable Speed Drive www.comoso.com...
W.plastic collar Ferrule DIN462228 Pt4 minimum 0. 25 sqmm (see note 1) W.plastic collar Ferrule DIN462228 Pt4 maximum 0.75 sqmm (see note 2). Note 1: Parker SSD part number CI053612U001 (Davico part No. PET0505) Note 2: Parker SSD part number CI053612U002 (Davico part No. PET7575).
4-18 Installation Wiring Diagrams THE DEFAULT APPLICATION The drive is supplied with 5 Applications, Application 0 to Application 4. Each Application recalls a pre-programmed structure of internal links when it is loaded. • Application 0 is the factory default application, providing for basic speed control •...
Page 40
4-19 Installation The diagram below shows the minimum connections to operate the drive for single-wire (switch) starting, and push-button starting. Other control connections for your Application, can be made to suit your system. Referring to the Connection Diagram: • Follow the instructions for Local Control Wiring, as detailed above •...
4-22 Installation APPLICATION 1: AUTO/MANUAL CONTROL Auto/Manual Control Application Two Run inputs and two Setpoint inputs are provided. The Auto/Manual switch selects which pair of inputs is active. The Application is sometimes referred to as Local/Remote. AC30V Variable Speed Drive www.comoso.com...
4-24 Installation APPLICATION 2: RAISE / LOWER TRIM Raise/Lower Trim Application This Application mimics the operation of a motorised potentiometer. Digital inputs allow the setpoint to be increased and decreased between limits. The limits and ramp rate can be set using the keypad. The Application is sometimes referred to as Motorised Potentiometer.
4-26 Installation APPLICATION 3: PRESETS SPEEDS Presets Speeds Application This is ideal for applications requiring multiple discrete speed levels. The setpoint is selected from either the sum of the analogue inputs, (as in Application 1 and known here as PRESET 0), or as one of up to seven other pre-defined speed levels.
4-28 Installation APPLICATION 4: PID CONTROL PID Control Application A simple application using a Proportional-Integral-Derivative 3-term controller. By default the setpoint is taken from AIN1, with feedback signal from the process on AIN2, scaling parameter 1939 swaps the routing of AIN1 & 2. The scale and offset features of the analogue input blocks may be used to correctly scale these signals.
4-30 Installation TERMINAL BLOCK WIRE RANGE Wire sizes for Europe should be chosen with respect to the operating conditions and your local National Electrical Safety Installation Requirements. Local wiring regulations always take precedence. For North American UL wire sizes refer to Appendix C: “Compliance” - Requirements for UL Compliance.
4-32 Installation Fitting a Remote GKP When fitting the GKP remotely to either a cubicle or panel mount it must be fitted to a flat surface. Maximum cable length < 3 meters. To order the GKP separately the part number is 7001-00-00, this includes the connection lead and screws. ...
4-33 Installation Getting Started GKP SETUP WIZARD Purpose of the Setup Wizard The purpose of the setup wizard is to configure the drive in a clear and concise manner. First familiarize yourself with Chapter 7 Graphical Keypad, for the keypad functions. Starting the Setup Wizard The Setup Wizard is automatically invoked when the drive is reset to factory default settings.
4-34 Installation ETHERNET COMMUNICATIONS The AC30V comes with built-in Ethernet providing communications with the PDQ, a Modbus TCP server and a web server. Connecting the Ethernet Cable See Chapter 12 Ethernet for full cable information. Diagram showing how to insert the Ethernet cable. Disconnecting the Ethernet Cable To remove the cable first remove the GKP and then insert a screwdriver to release the catch on the Ethernet clip.
Page 56
4-35 Installation Manual The IP address may be fixed if required. The DHCP and Auto-IP must both be disabled. The current IP address of the AC30V may be monitored using the following parameters 0926 IP Address, 0927 Subnet Mask, 0928 Gateway Address, found in menu;...
Copy the new firmware to an SD card, ensure the file is named firmware.30x New firmware is available at www.parker.com/ssd/pdq or can be copied from the Parker Drive Quicktool “Drive Maintenance” task. Perform the upgrade CAUTION: DO NOT REMOVE POWER FROM THE DRIVE DURING THE FIRMWARE UPDATE.
Associated Equipment Associated Equipment Chapter 5: MAIN POINTS Connect the associated equipment in the following order: Note: In a different place on Frame D, G, H & J Note: In a different place on Frame D, G, H & J Earth Earth Earth...
An output choke may be fitted in the drive output to limit parasitic capacitive current to earth. Screened cable has a higher parasitic capacitance to earth and may cause problems in shorter runs. Contact Parker for recommended choke values.
Associated Equipment Dynamic Braking Resistors We can supply suitable braking resistors, found on the following pages. Alternatively, you can use the calculation on page 5-5 to help you select alternative resistors. IMPORTANT We recommend using a thermal overload switch to protect the braking circuit. Refer to page 5-4. ♦...
The resistor can dissipate 10 x power rating for 5s, but the flying leads continuous rating should not be exceeded under repetitive loading. Flying Lead Length 500W 200W Dimensions are in millimetres Parker Part Number Power Rating (W) Continuous Current Rating (A) Resistance (Ω) CZ467717 CZ463068 CZ467716...
Page 62
Associated Equipment Calculation Brake resistor assemblies must be rated to absorb both peak braking power during deceleration and the average power over the complete cycle. × J × − 0 0055 Peak braking power P - total inertia (kgm - initial speed (rpm) Average braking power P - final speed (rpm) - braking time (s)
When the ac supply is switched on, a pulse of current flows to earth to charge the internal/external ac supply EMC filter’s internal capacitors which are connected between phase and earth. This has been minimised in Parker SSD Drives’ filters, but may still trip out any circuit breaker in the earth system.
Associated Equipment Input Chokes For further information refer to Appendix F Technical Specifications “Supply Short Circuit Rating”. Gaskets Gaskets can be purchased from Parker using the following part numbers. Frame Size Gasket Part Number Frame D BO501911U001 Frame E BO501911U002...
Associated Equipment Option Cards There are a range of Option Cards that may come factory-fitted to the AC30V, or are available for customer fitting. Refer to the Technical Manual supplied with each Option Card for detailed instructions. Product Code Description Part Number General Purpose I/O Option, referred to as GPIO 7004-01-00...
Associated Equipment INSTALLATION DETAILS Control Terminal Cover Removal First remove the GKP by pulling from the top down and remove. Undo the screw and slide the control terminal cover down, then remove Control Terminal Cover HAZARDOUS VOLTAGES may be present on GPIO module motor thermistor user relays, please refer to the option technical manual or main product manual for safety information AC30V series Variable Speed Drive www.comoso.com...
Page 67
5-10 Associated Equipment Click the Option into place and tighten the retaining screw (as shown below). 3 off General Purpose I/O (GPIO) 1 off Pulse Encoder All other options as listed on page A-1 Squeeze moulding as shown to remove AC30V series Variable Speed Drive www.comoso.com...
Safe Torque Off Safe Torque Off SIL3/PLe Chapter 6 General Information THIS EQUIPMENT IF USED INCORRECTLY IS POTENTIALLY DANGEROUS. THEREFORE UNDER NO CIRCUMSTANCES SHOULD IT BE USED BEFORE THESE INSTRUCTIONS HAVE BEEN READ AND UNDERSTOOD BY THE END USER WHO SHOULD BE APPROPRIATELY QUALIFIED TO OPERATE THE EQUIPMENT.
Safe Torque Off STO FUNCTIONAL DESCRIPTION STO is a means of preventing an AC30V drive from delivering rotational force to its connected electric motor. Please refer to EN61800-5-2:2007 para 4.2.2.2 for the formal definition. To ensure a high degree of safety, two independent STO control channels are implemented in hardware. The STO circuit in the AC30V is designed such that a fault in one control channel will not affect the other channel’s ability to prevent the drive from starting, i.e.
Safe Torque Off Alignment to European Standards EN ISO13849-1:2008 (Safety of machinery – Safety-related parts of control systems) STO aligns internally to the following aspects of this standard: • Architecture according to Category 3: Solid lines represent the STO control paths. Dashed lines represent reasonably practicable fault detection.
Safe Torque Off Most but not all single component failures will be detected. Diagnostic Coverage (DC) is required to be at least 60% (i.e. the minimum required for ‘low’ diagnostic coverage). Detected component failures will result in the STO function being applied without intervention from the user. The risk associated with the loss of STO safety function caused by multiple failures must be understood and accepted by the user.
Safe Torque Off Safety Specification As assessed to EN ISO13849-1 and EN61800-5-2 the AC30V has the following related safety values:- Criterion Requirement Value achieved For type A subsystems, HFT = 1: SIL3 SFF = 99% SFF ≥ 60% ≥ PFH ≥ 10 SIL3 PFH = 2.3 x 10 SIL Capability...
Safe Torque Off Note: all values quoted in this table are valid only when the two STO user inputs are driven independently. This is as required by EN ISO 13849-1 category 3. See the Alignment to European Standards section in this chapter for the required architecture which must be used throughout the machine design relevant to the drive under consideration.
Safe Torque Off User Connections The STO terminals are on a 6-way terminal block X10. This is mounted on the AC30V control housing. Terminal designations are: Terminal Number Terminal Name Description 0V or not connected = drive will not run, STO is active on channel A. 24V = drive is enabled to run if X10/03 is also 24V.
Page 75
Safe Torque Off Examples of wiring to X10/05 and X10/06. Active high output: Active low output: 24VDC 24VDC LOAD X10/06 X12/05 AC30V X10/06 X12/05 AC30V X10/05 X12/06 X12/06 X10/05 LOAD The load is energised and X10/06 is low when STO is in the intended The load is energised and X10/05 is high when STO is in the safe STO state.
Safe Torque Off STO Technical Specification INPUTS SPECIFICATION STO A Input and STO B Input comply with IEC61131-2. Note: inputs do not have hysteresis. Recommended input voltage for low level: 0V to +5V Recommended input voltage for high level: +21.6V to +26.4V Typical input threshold voltage: +10.5V Indeterminate input range:...
WARNING WIRED CONNECTIONS TO TERMINALS X10/01, X10/03, X10/05 AND X10/06 MUST BE LESS THAN 25 METRES IN LENGTH AND REMAIN WITHIN THE CUBICLE OR DRIVE ENCLOSURE. PARKER IS NOT LIABLE FOR ANY CONSEQUENCES IF EITHER CONDITION IS NOT MET. AC30V series Variable Speed Drive...
6-11 Safe Torque Off TRUTH TABLE STO Input A STO Input B STO Status Output Overview Drive Function X10/01 X10/03 X10/05, X10/06 Drive cannot start or supply power to its motor. STO trip reported. STO Active This is the intended safe state of the product with correct dual-channel operation.
6-12 Safe Torque Off STO Input Timing Diagrams IDEAL OPERATION In ideal operation, both inputs X10/01 and X10/03 should change state simultaneously reflecting true dual-channel operation as intended. Channel A: X10/01 Channel B: X10/03 Output: X10/05, X10/06 STATE States: Both inputs are low. Drive is tripped and STO prevents the drive from starting. User output is ON. This is the “safe torque off” state of the drive.
6-13 Safe Torque Off TYPICAL OPERATION In typical operation, there can be a small time difference between changes of state on X10/01 and X10/03, due to different delays in the operation of two sets of relay contacts. Channel A: X10/01 Channel B: X10/03 Output: X10/05, X10/06 STATE...
(all power removed including any auxiliary 24Vdc) and back on. DANGER OPERATION OF THE AC30V UNIT SHOULD CEASE IMMEDIATELY AND THE UNIT SHOULD BE RETURNED TO A PARKER AUTHORIZED REPAIR CENTRE FOR INVESTIGATION AND REPAIR.
6-15 Safe Torque Off PULSED INPUTS Some safety equipment, e.g. safety PLCs, regularly pulse the two STO inputs independently in order to detect a short circuit between them. This is commonly known as OSSD (Output Signal Switch Device). The AC30V STO inputs are immune to such pulses when they are less than 2ms in width. The product will not react to such pulses and therefore will not inadvertently invoke the STO function.
6-16 Safe Torque Off STO State Transition Diagram The flow chart below shows how the drive responds to STO inputs, start and stop commands. Out-of-box state Normal startup state X10/01 high X10/03 high X10/01 high X10/01 low X10/01 low X10/03 low X10/03 high X10/03 low Drive cannot run *...
6-17 Safe Torque Off STO Trip Annunciation The GKP will display a STO trip message when STO becomes active, i.e. STO prevents the drive from starting, thus: **** TRIPPED **** GKP Display SAFE TORQUE OFF This message is displayed immediately if, on starting the drive or whilst the drive is running: •...
The AC30V STO function is a factory-fitted and factory-tested feature. Repairs to AC30V STO featured-product are to be carried out only by Parker authorized repair centres. Any unauthorised attempt to repair or disassemble the product will render any warranty null and void, and STO integrity could be impaired.
Page 86
6-19 Safe Torque Off greater than the duration of the braking ramp controlled by the AC30V with maximum load inertia and from maximum speed. Any external forces must also be considered, e.g. effects due to gravity. • When implementing a SS1 function with the AC30V, the user is responsible for ensuring the drive’s configuration will allow a controlled braking ramp to be initiated by the external safety device.
THE USER / INSTALLER IS RESPONSIBLE FOR DESIGNING A SUITABLE SYSTEM TO MEET ALL REQUIREMENTS OF THE APPLICATION INCLUDING ASSESSING AND VALIDATING IT. PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE.
6-21 Safe Torque Off APPLICATIONS THAT DO NOT REQUIRE STO FUNCTION 24VDC DRIVE STOP STO inputs X10/01 and X10/03 must be connected to 24VDC with respect to DRIVE terminals X10/02 or X10/04. START STO Status output on X10/05 and X10/06 X13/02 X12/01 X10/01 X10/03 X10/06...
6-22 Safe Torque Off MINIMUM STO IMPLEMENTATION This example shows the minimum connections required. To reset from STO requires that STO Request contacts are closed to permit normal drive operation. The user must do a risk assessment to ensure that all safety requirements are met. The user must select and assess appropriate equipment. 24VDC To run the drive: Ensure the STO Request contacts are closed.
6-23 Safe Torque Off STO IMPLEMENTATION WITH SAFETY CONTROL UNIT This example improves on the previous one by showing the resetting from a STO stop. The example shows wiring and terminal numbering for a Siemens 3TK2827, but similar products are available from other vendors. Use of this Siemens part does not imply it is suitable for the user’s application. The user must select and assess appropriate equipment.
Page 91
THE USER MUST RESOLVE THE DETECTED FAULT BEFORE USING THE STO FEATURE. FAILURE TO DO SO COULD RESULT IN STO NOT BEING ACHIEVABLE, AND THUS THE MOTOR MAY ROTATE UNEXPECTEDLY AND COULD RESULT IN INJURY, DEATH OR DAMAGE. PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE.
6-25 Safe Torque Off SS1 IMPLEMENTATION USING SAFETY CONTROL UNIT This Safe Stop 1 (SS1) implementation causes the drive to come to rest in a controlled manner, and STO is actioned after a time delay determined by the safety delay relay. This conforms to SS1 defined in EN61800-5-2:2007 para 4.2.2.3 c). The example shows wiring and terminal numbering for a Siemens 3TK2827, but similar products are available from other vendors.
Page 93
COULD RESULT IN STO NOT BEING ACHIEVABLE, AND THUS THE MOTOR MAY ROTATE UNEXPECTEDLY AND COULD RESULT IN INJURY, DEATH OR DAMAGE. PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE.
FURTHER OPERATION OF THE AC30V WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER’S OWN RISK. FAILURE TO DO SO COULD RESULT IN INJURY, DEATH OR DAMAGE. PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE.
6-28 Safe Torque Off Comprehensive Check A comprehensive check of the STO function ensures the overall integrity of the STO functionality. It proves the independent operation of each channel individually (including during the normal dual channel operation), the STO user feedback operation, and the essential single fault detection. It must always be performed: •...
6-29 Safe Torque Off THE FOLLOWING TEST STEPS MUST BE PERFORMED: Initial Check: STO test Comprehensive Check, Activity Expected reaction and effect Ensure that no harm can come to personnel or equipment if the motor turns. Apply +24V DC to terminals X10/01 and X10/03. No error must be present in the drive system.
Page 97
6-30 Safe Torque Off Channel A Check: STO test Comprehensive Check, Activity Expected reaction and effect Motor must immediately coast to rest. With drive running and motor turning at SPT1, momentarily disconnect terminal X10/01 (maximum duration of disconnect = 1 second), while retaining +24V at Drive must report STO trip immediately.
Page 98
6-31 Safe Torque Off Channel A Fault Check: STO test Comprehensive Check, Activity Expected reaction and effect Motor must immediately coast to rest. Ensure the drive is running and the motor is turning at SPT1. Drive must report STO trip immediately. Disconnect terminal X10/01 for approximately 5 seconds (must exceed 3 seconds).
Page 99
6-32 Safe Torque Off User Output Check: STO test Comprehensive Check, Activity Expected reaction and effect Remove connections to X10/01 and X10/03 within 1 second of each other. X10/05 and /06 must be ON. Drive must not start while run command is given. Try to restart the drive.
6-33 Safe Torque Off REGULAR CHECK A comprehensive check must take precedence if it coincides with a regular check. A regular check is intended only to demonstrate the STO is functional. It will not always detect the loss of a single channel. It is therefore important for the user and / or machinery builder to determine the frequency of the comprehensive checks based on their knowledge and application of the machine.
See the DANGER box below. regular STO test The table above is only a guide. It may not be a comprehensive list of all possible symptoms relating to STO. Parker will not accept responsibility for any consequences arising from its incompleteness or inaccuracy.
Page 102
IF ANY FAULTY OPERATION OF THE STO FUNCTION IS OBSERVED OR SUSPECTED, OPERATION OF THE AC30V SHOULD CEASE IMMEDIATELY AND THE UNIT SHOULD BE RETURNED TO PARKER FOR INVESTIGATION AND REPAIR. FAILURE TO DO SO COULD RESULT IN INJURY, DEATH OR DAMAGE.
The Graphical Keypad The Graphical Keypad Chapter 7: The AC30V is fitted with a Graphical Keypad referred to throughout as GKP. It provides for local control of the drive, monitoring, and complete access for application programming. Insert the Keypad into the front of the drive (replacing the blank cover); or if supplied separately to be used remotely, up to 3 meters away, use the mounting kit with connection lead, see Chapter 4 for full details.
The Graphical Keypad Overview • The top line of the display is used to show the drive status • The central region of the display shows the selected parameters or navigation menu • The bottom line of the display indicates the action associated with the soft keys •...
The Graphical Keypad Keypad The nine keys of the Graphical Keypad are divided into three groups. These are the Run and Stop keys, the soft keys and the central navigation and editing keys Operation Description Only operates when Local start / stop control mode is active Control Runs the motor Control...
The Graphical Keypad The Display The display is divided into three areas. The top line shows a summary of the drive status, the centre region is the main work area and the bottom line is used to indicate the action associated with the soft keys. DRIVE STATUS SUMMARY The top line of the display shows a summary of the drive status.
The Graphical Keypad SOFT KEY ACTION INDICATION The use of Soft Key 1 and Soft Key 2 is indicated on the bottom line of the display by the icon shown above the key. Soft Key 1 Return: Abort Set-up When navigating around the menu tree, the return function navigates to the previous level. In this case the return is the opposite of the OK key.
The Graphical Keypad Level 1 Level 2 The Menu System NAVIGATING THE MENU SYSTEM The Menu System can be thought of as a map which is navigated using the direction keys. • Use the left and right keys to navigate through the menu levels. Welcome screen First menu •...
The Graphical Keypad Trips and other information displays An information message will be displayed when the unit is tripped. To clear the message from the display, press Soft key 1. To reset the trip, allowing the drive to respond to a start command, press the STOP key. See Chapter 10 Trips & Fault Finding. Setting the display language The GKP supports multiple languages.
Menu Organisation Menu Organisation Chapter 8: Menu Map The Menu System consists of a series of menus and sub-menus organised into a “tree” structure. Navigate around the tree on the GKP using the UP, DOWN, LEFT and RIGHT keys. Individual parameters may be present in the menu tree at more than one location. Parameters and/or menus that are not required or are empty are automatically hidden on the GKP and web page.
Menu Organisation Menu Descriptions CONTROL SCREEN In local sequencing mode the Control Screen menu shows the Local Setpoint, the Seed Feedback and configuration of the action of the Run key and direction. When the AC30V is not in local sequencing mode this menu shows the operating speed. The contents of the Control Screen can be modified by the configuration.
Menu Organisation Parameter Map The following table shows the parameters as they appear in order on the Web page and GKP. Also shown is the Parameter Number, PNO. This is a unique reference for each parameter. For more details about each parameter refer to Appendix D. Control Screen PMAC Motor Inertia 0564...
Page 113
Menu Organisation Option Modbus Device Address 0229 Option IO Required 1178 Modbus RTU Baud Rate 0230 Thermistor Type 1184 Parity And Stop Bits 0231 Encoder Supply 1511 High Word First RTU 0232 Encoder Lines 1512 Modbus RTU Timeout 0233 Encoder Invert 1513 High Word First TCP 0235...
Page 114
Menu Organisation Monitor BACnet MSTP State 1089 Quick Monitor BACnet IP State 0208 Application Profibus State 0237 Motor and Drive EtherNet IP State 0225 Actual Speed RPM 0393 Modbus TCP State 0234 DC Link Voltage 0392 Modbus RTU State 0228 Actual Speed rps 0394 EtherCAT State...
Setup Wizard Setup Wizard Chapter 9: GKP Setup Wizard Purpose of the Setup Wizard The purpose of the setup wizard is to configure the drive in a clear and concise manner. First familiarize yourself with Chapter 7 Graphical Keypad, for the keypad functions. Starting the Setup Wizard The Setup Wizard is automatically invoked when first powered up.
Page 116
Setup Wizard Application selection Selection of the specific Macro and associated parameters. Parameter Validity Comment Setup Application? Select YES to configure the application parameters, NO to skip this section 1900 Selected Application ● ● ● ● ● 1937 Disable Coast Stop ●...
Page 117
Setup Wizard Input and Output Option Configuration of the type and settings for the available IO options. Parameter Comment Setup Option IO? Select TRUE to configure the IO Option. Set to FALSE to skip this section Only shown if an IO option is fitted, or if one has been previously configured. 1178 Option IO Required Select the required IO Option type.
Page 118
Setup Wizard Motor Data Selection of the motor type, control mode and setting the motor control and process control parameters. The Validity column indicates which parameters are shown, dependent on the control mode. Parameter Validity Comment IM VHz PMAC VECT Setup Motor? Select TRUE to configure the motor parameters, FALSE to skip this section ●...
Page 119
Setup Wizard Parameter Validity Comment IM VHz PMAC VECT ● ● ● 0486 Acceleration Time The time that the Drive will take to ramp the setpoint from 0.00% to 100.00% when Ramp Type is LINEAR. ● ● ● 0487 Deceleration Time The time that the Drive will take to ramp the setpoint from 100.00% to 0.00% when Ramp Type is LINEAR.
Page 120
Setup Wizard Fieldbus Options This section is only shown if a communications option is fitted. Parameter Comment 0044 Comms Required This defaults to match the communications option that is fitted. If no option is required select NONE. Selecting a different option will result in a configuration error. These parameters are shown when the CANopen option is fitted.
Page 121
Setup Wizard These parameters are shown when the Profibus DPV1 option is fitted. Parameter Comment 0044 Comms Required PROFIBUS DPV1 Refer to Profibus DP-V1 Technical Manual HA501837U001 ● 0238 Profibus Node Address ● 0048 Comms Trip Enable These parameters are shown when the Profinet IO option is fitted. Parameter Comment 0044...
Page 122
Setup Wizard Finalising Setup Once the Setup Wizard has been run to completion the feature is automatically disabled. Re-starting the drive will not cause the Setup Wizard to be run again. (If it is desired to re-run the Setup Wizard, this can be achieved as detailed above in “Starting the Setup Wizard”). AC30V series Variable Speed Drive www.comoso.com...
Setup Wizard Set Up PMAC Motor Control Minimum steps ( and list of parameters ) for setting a PMAC motor control are given below : AC30V series Variable Speed Drive www.comoso.com...
9-10 Setup Wizard Parker Drive Quicktool (PDQ) PC Software INSTALLATION Launch the installer, setup.exe, from the latest version from www.parker.com/ssd/pdq AC30V series Variable Speed Drive www.comoso.com...
Page 125
9-11 Setup Wizard Figure 9-1 InstallShield Follow the steps of the InstallShield Wizard. AC30V series Variable Speed Drive www.comoso.com...
9-12 Setup Wizard STARTING THE WIZARD Figure 9-2 Desktop shortcut Once the InstallShield completes, run the PDQ from the “Start” menu as shown or from the desktop shortcut as shown in Figure 9-2 Figure 9-3 Start the Wizard AC30V series Variable Speed Drive www.comoso.com...
9-13 Setup Wizard TASK SELECTION Figure 9-4 Task selection The first page of the PDQ wizard allows you to choose the task you wish to perform. Figure 9-4 shows the default selection, “Setup a New Drive”. To start this wizard task, click on the “Next” button or the “Drive” page in the title bar. Note: No data or settings will be changed in the Drive until the “Commission”...
9-14 Setup Wizard FIND DRIVE Figure 9-5 Automatic Drive detection The wizard will automatically detect all AC30V Drives that are visible to the PC via it’s Ethernet connections. This normally takes 10 seconds, during which time the user interface will go grey and will not respond to you. Once the Drive detection is complete, find your Drive in the list and click on it with the mouse.
Page 129
9-15 Setup Wizard Troubleshooting Drive Detection Problem Possible cause Solution Drive not found Drive not connected to the same physical Ethernet Connect Drive and PC to the same network or directly to network as the PC each other Drive found but no Another person has their PC connected to the Drive Disconnect the other PC information displayed...
9-16 Setup Wizard SELECT MACRO Figure 9-6 Macro selection Select the desired Application Macro from the drop down list. Adjust any parameters that are needed for your specific application. AC30V series Variable Speed Drive www.comoso.com...
9-17 Setup Wizard SETUP I/O Figure 9-7 Drive I/O setup On this screen the mode of the programmable I/O can be changed. If an I/O option card is fitted it can be configured in the “I/O Option” drop down. AC30V series Variable Speed Drive www.comoso.com...
9-18 Setup Wizard SELECT MOTOR Figure 9-8 Motor selection from database Motor data may either be selected form the built in motor database or entered by the engineer as a custom motor. The Motor page has two options at the top of the page that need to be selected. Figure 9-9 Motor data selection AC30V series Variable Speed Drive www.comoso.com...
Page 133
9-19 Setup Wizard “Database” is selected by default and the screen will show the motor database selector. Figure 9-10 Motor type selection “Induction Motor” is selected by default. This selection will filter the motor database to the selected type. It also displays only the appropriate “User”...
Page 134
9-20 Setup Wizard Figure 9-11 Custom Motor configuration Custom Motor Custom motor data is entered in this page. The page is split into two parts. On the top are “Basic” motor parameters and below are more advanced ones. Nominal defaults will have been set, depending on the size of AC30V Drive being configured. The Engineer should adjust these default values with data from the motor nameplate or technical specification.
9-21 Setup Wizard SETUP THE DRIVE CONTROL Figure 9-12 Drive Control setup The “Control” page allows configuration of the Drive control. The basic control parameters are shown on the left hand side. Expand the “Advanced” dropdown to see more advanced parameters. The exact parameters show will depend on the motor type previously selected. AC30V series Variable Speed Drive www.comoso.com...
9-22 Setup Wizard SETUP COMMUNICATIONS Figure 9-13 Drive Communications setup The built in web browser can be enabled/disabled from this screen. If required, the built in Modbus can be setup from, the “Built in Modbus” dropdown. If an optional Fieldbus is fitted, it can be configured from the “Option Fieldbus” dropdown. AC30V series Variable Speed Drive www.comoso.com...
9-23 Setup Wizard COMMISSION THE DRIVE Figure 9-14 Programming the Drive The “Commission” page is used to commission the Drive with the Selected macro and motor settings chosen during the Wizard. There are two steps that are performed to finalise the Commissioning of the Drive. 1.
10-1 Trips & Fault Finding Trips & Fault Finding Chapter 10: Trips and Fault Finding WHAT HAPPENS WHEN A TRIP OCCURS When a trip occurs, the drive’s power stage is immediately disabled causing the motor and load to coast to a stop. The trip is latched until action is taken to reset it.
10-2 Trips & Fault Finding USING THE KEYPAD TO MANAGE TRIPS Trip Messages If the drive trips, then the display immediately shows a message indicating the reason for the trip. The possible trip messages are given in the table below. Trip Name Possible Reason for Trip The drive internal dc link voltage is too high:...
Page 142
10-3 Trips & Fault Finding Trip Name Possible Reason for Trip MOTOR I2T Only for PMAC Motor: A prolonged load condition, exceeding the motor rated current, has caused the trip. The estimated motor load has reached a value of 105% The motor is drawing too much current (>100%) at zero output frequency: LOW SPEED I •...
Page 143
Option, but the IO Option has not been correctly configured. An internal cooling fan has failed. This will reduce the lifetime of the power electronics. INTERNAL FAN FAIL • Return the power stack to a Parker Hannifin repair centre. Current feedback phase missing CURRENT SENSOR •...
10-5 Trips & Fault Finding HEXADECIMAL REPRESENTATION OF TRIPS Each trip has a unique, eight-digit hexadecimal number as shown in the tables below. This number is referred to as the trip mask. The trip masks are used in the Enable, Active and Warnings parameters in the Trips module. Trip Name Mask User...
A Runtime Alert is a fault that indicates a permanent hardware error. The Runtime Alert display is of the form RUNTIME ALERT CODE 00000000 CODE is a number in the range 0 to 65000. The following value is used to provide additional information to assist Parker Hannifin Technical Support personnel. CODE ERROR Possible Reason for Error •...
Page 146
Update the firmware in the AC30. • Replace the IO option 1504 IO Option watchdog • The IO Option has become disconnected 1601 Stack internal fault • Return the power stack to Parker Hannifin repair center. AC30V series Variable Speed Drive www.comoso.com...
Drive fuse keeps blowing Faulty cabling or connections wrong Check for problem and rectify before replacing with correct fuse Faulty drive Contact Parker Cannot obtain power-on state Incorrect or no supply available Check supply details Motor will not run at switch-on...
10-9 Trips & Fault Finding Autotune Alerts If the autotune fails to complete for any reason, an alert will be displayed and the autotune abandoned. Alerts are as follows: Alert message Possible Cause Remedy LEAKAGE L TIMEOUT The autotune has attempted to determine Problem with motor connection.
Page 149
10-10 Trips & Fault Finding Alert message Possible Cause Remedy KE TOO LARGE Ke value calculated during the autotune ( Check the motor data is correct, especially nameplate stationary ) is too large ( the max value is rpm, rated amps and motor volts. 840V ) If low speed motor with a Ke value higher than 840V, enter by hand the corresponding value after the...
10-11 Trips & Fault Finding Diagnostic LEDs There are two diagnostic LEDs fitted next to the SD Card slot. The Health LED is on the left, closest to the connector for the GKP. The flash period is 1s when the drive firmware is active and 2s in the Firmware Update mode HEALTH LED RUN LED STOPPED...
The power stack cooling fan is designed to be field replaceable by a competent person. For preventative maintenance replace the fan cassette every 5 years operation, or whenever the drive trips on ‘heatsink overtemperature’ under normal operation. Spare fan cassettes are available to order from your local Parker sales office. Fan Cassette Removal Instructions Remove the two retaining screws and lift off fan guard.
Parker can diagnose to root cause before return. Contact your nearest please contact your local Parker Service Center to arrange return of the item and to be given a Authorisation To Return (ATR) number. Use this as a reference on all paperwork you return with the faulty item. Pack and despatch the item in the original packing materials;...
12-1 Ethernet Ethernet Chapter 12: Introduction Communications to the AC30 is via an Ethernet port on the Control Module. This allows access to: • The PDQ and PDD PC programming tools • The Modbus TCP server (see Appendix A - Modbus TCP) •...
12-2 Ethernet STATUS MONITORING The MAC address of the Ethernet port is fixed at the factory and can be read using the parameter 0945 MAC Address The current IP settings of the AC30 can be monitored using the following parameters: 0926 IP Address 0927 Subnet Mask 0928 Gateway Address...
Page 155
12-3 Ethernet Automatically Assigning an IP Address using DHCP Parameter Setting 0929 DHCP TRUE 0930 Auto IP FALSE If the network on which the AC30 is connected has a DHCP (Dynamic Host Configuration Protocol) server then the IP address may be assigned by this server.
12-4 Ethernet Typical Wiring Configurations Point to Point Connection When connecting a PC directly to an AC30 drive either: • Both sides use local-link addresses 169.254.*.* (recommended) , or • Both sides are set with a fixed IP address (each must be different and on the same subnet) When using local-link addresses the parameter 0930 Auto IP must be set to TRUE (see the section Automatically Assigning an IP Address using Auto-IP).
Page 157
12-5 Ethernet Local Network with a DHCP Server DHCP Server For the AC30, the parameter 0929 DHCP must be set to TRUE (see the section Automatically Assigning an IP Address using DHCP). Switch Local Network without a DHCP Server Devices on the network either: •...
12-6 Ethernet Web (HTTP) Server The AC30 has a built-in web server. To access the web server the parameter 0944 Web Access must be set to LIMITED or FULL. To access the AC30 drive, enter the IP address into a web browser. The following browsers are suitable: •...
Page 159
12-7 Ethernet Change parameter Puts the drive into operational Drive status web view level or configuration mode Parameter menu navigation bar Refresh parameter values Enable / disable monitoring of diagnostic parameters Services Page The services page provides a means of restricting access to the web pages with a password using Basic Authentication. This page may only be accessed when the parameter 0944 Web Access is set to FULL.
12-8 Ethernet TROUBLESHOOTING THE WEB SERVER Troubleshooting of the Ethernet in general is described in the section Troubleshooting below. If the AC30 web page still cannot be accessed then this may be due to the browser’s proxy server settings, especially if the PC has been used on a corporate network.
12-9 Ethernet Troubleshooting The following parameters are useful for monitoring the IP settings: 0929 IP Address 0928 Subnet Mask 0931 Gateway Address The state of the Ethernet can be monitored using the parameter 944 Ethernet State, normal operation is when the state is RESOLVED IP, and from the GKP icon FLASHING GKP ICON Normally, once the AC30 is connected to a network, the GKP Ethernet icon will flash for a short period as the IP address is being resolved, and...
12-10 Ethernet AN IP ADDRESS IS SET BUT THERE IS NO COMMUNICATION If there is an IP address set but there are problems communicating with other devices (say a PC) then the IP address may not match the subnet on which it is connected. The range of the IP address permitted on a network depends upon the particular network. Normally if the IP address is obtained automatically then the settings will be correct for the network.
12-11 Ethernet CHANGING THE PC ETHERNET SETTINGS Normally the PC Ethernet adapter is set to obtain an IP address automatically either from a DHCP server or using an automatic private IP address (Auto-IP). The adapter settings may be checked / modified as follows: For Windows XP under Control Panel ...
12-12 Ethernet Parameter Summary Parameter Descriptions 0919 Ethernet State Type: USINT (enumerated) Base Communications parameter. Provides the state of the AC30 Ethernet link. Range: RW/RO Saved Config (0) INITIALISING - Driver initialising (1) NO LINK - Ethernet not connected to a network (2) RESOLVING IP - Waiting for an IP address to be set manually (3) RESOLVING DHCP - Waiting for a DHCP server to provide an IP address (4) RESOLVING AUTO-IP - Waiting to Auto-IP to provide an IP address...
Page 165
12-13 Ethernet 0926 IP Address Type: DWORD(IP address) Base Communications parameter. Provides the current IP address of the AC30 Ethernet Range: RW/RO Saved Config 0.0.0.0 … 255.255.255.255 0927 Subnet Mask Type: DWORD(IP address) Base Communications parameter. Provides the current subnet mask of the AC30 Ethernet. Range RW/RO Saved...
Page 166
12-14 Ethernet 0931 Last Auto IP Address Type: DWORD(IP address) Base Communications parameter. Provides the last Auto-IP IP address used. Range RW/RO Saved Config 0.0.0.0 … 255.255.255.255 0937 Ethernet Diagnostic Type: DWORD Base Communications parameter. Diagnostic for the AC30 Ethernet. Range RW/RO Saved...
Page 167
12-15 Ethernet 0938 Free Packets Type: UDINT Base Communications parameter. Diagnostic for the AC30 Ethernet. Range RW/RO Saved Config … UDINT max 0929 DHCP Type: BOOL Default: TRUE Base Communications parameter. DHCP enable. Set to TRUE to obtain an IP address from a DHCP server. Range: RW/RO Saved...
Page 168
12-16 Ethernet 0932 DHCP To Auto IP Type: TIME Default: 45 seconds Base Communications parameter. This parameter is now obsolete. Range RW/RO Saved Config 30 seconds … 300 seconds 0933 User IP Address Type: DWORD (IP address) Default: 0.0.0.0 Base Communications parameter.
Page 169
12-17 Ethernet 0935 User Gateway Address Type: DWORD (IP address) Default: 0.0.0.0 Base Communications parameter. The preferred fixed gateway address of the AC30 Ethernet. Both DHCP and Auto-IP must be disabled. Range RW/RO Saved Config 0.0.0.0 … 255.255.255.255 0944 Web Access Type: USINT (enumerated)
Page 170
12-18 Ethernet 0946 Web Password Type: String Default: none Base Communications parameter. Sets the password for access to restricted AC30 web pages such as the Parameters Page. Range RW/RO Saved Config Password parameter will display ***** when set. 0936 Lock Type: BOOL...
13-1 Fire Mode Fire Mode Chapter 13: Caution When Fire Mode is active the Drive and Motor protection trips are disabled. The use of Fire Mode itself increases the risk of causing a fire by overloading the drive or motor, so it must only be used after assessing the risks. Intended Use Fire mode is intended for use in critical situations where it is imperative for the motor to be kept running if at all possible.
13-2 Fire Mode Configuration The parameters used to configure Fire Mode are detailed in Appendix D. This description is partially duplicated here for convenience. PNO* Parameter Descriptions Activate A Boolean input. Set to TRUE to enable Fire Mode according to the Fire Mode parameter. This input parameter may only be set by connection to a digital input.
13-3 Fire Mode Functional Description When Fire Mode is enabled the normal speed reference and start / stop control of the drive are modified. SEQUENCING Sequencing is the term given to controlling when the drive runs. When Fire Mode is enabled the normal sequencing control signals are over- ridden.
13-4 Fire Mode TRIPS AND AUTO RESTART The following table summarizes which trips are disabled in the two modes of operation. Also shown are those trips which are designed to protect the drive. Caution Disabling the Drive Protection trips will invalidate the drive’s warranty. Selecting PARTIAL mode leaves the drive protection features enabled.
13-5 Fire Mode If a trip source becomes active when the associated trip is disabled the drive will continue to run. This is also the normal behavior of the drive, (when Fire Mode is not active). If the associated trip is designed for drive protection, this will be recorded in non-volatile memory. The recorded values are available to view in the Trips History parameter block, (refer to Appendix D).
Modbus TCP Modbus TCP Appendix A: Introduction The AC30V built-in Ethernet includes a Modbus TCP server. The Modbus registers are mapped to the AC30V parameters. Up to 3 simultaneous connections to Modbus clients are possible. TCP port 502 is used. Making a connection to the Ethernet and setting an IP address on the AC30V is described in Chapter 12 (Ethernet).
Modbus TCP Fixed Parameter Mapping Each parameter number is mapped onto two consecutive Modbus registers regardless of the parameter data type. The relationship between the Holding Register or Input Register is given as: Register number = (parameter number - 1) * 2 + 529 •...
Modbus TCP FIXED PARAMETER MAPPING - STRINGS Strings parameters have a parameter number that represents the whole string. This parameter number is mapped to two registers so limits access to the first four characters. Additional contiguous parameter numbers are set aside so that the whole string can be accessed: one additional parameter number for each four characters.
Page 179
Modbus TCP String Array Example A string array parameter called My String Array has 2 elements of string length 5 characters (plus the null terminator) each. In this example the parameter number of the whole array is 175. If the values of the array elements are “12345” and “abc”: Parameter Represents Register...
Modbus TCP User-Defined Parameter Mapping The AC30 parameters may be mapped to the user-defined register area (00001 – 00256). This allows parameters to be grouped together so that they may be accessed through a single Modbus request. To map parameters add the required parameter numbers to the user mapping table using parameter 1567 Modbus Mapping. The following applies: •...
Modbus TCP The following applies to user-mapped parameters: • If the parameter has a data type that uses one byte then it will occupy the low byte of the Modbus register and the high byte will be zero, i.e. the register will not be sign extended. •...
Modbus TCP Modbus Exception Codes Three Modbus exception codes are supported: ILLEGAL FUNCTION (01) The Modbus function is not supported by the slave. ILLEGAL DATA ADDRESS (02) If the register data address contained in the Modbus request maps to an AC30V parameter that is outside the range of parameter numbers then this exception will occur.
Modbus TCP Parameter Summary The following parameters are relevant to the Modbus TCP. Parameter Descriptions 0939 Maximum Connections Type: USINT Default: 0 Base Communications Modbus TCP parameter. Sets the maximum number of Modbus clients allowed. If set to zero, then no connections will be allowed. Range Writable Saved...
Page 184
Modbus TCP 0942 Modbus Trip Enable Type: BOOL Default: FALSE Base Communications Modbus TCP parameter. Set TRUE to enable the Modbus Trip. The parameter Modbus Timeout must be set to a value other than zero Range Writable Saved Config ...
Page 185
A-10 Modbus TCP 1458 Modbus Conn Timeout Type: TIME Default: 66 seconds Base Communications Modbus TCP parameter. Sets the Modbus connection timeout. If this parameter is set to zero then the connection will not timeout. Range Writable Saved Config ...
Sequencing Logic Sequencing Logic Appendix B: Drive State Machine DS402 The sequencing of the AC30V is based on the DS402 / DriveCOM / IEC 61800-7 standard as used by most industrial fieldbusses. This allows it to be easily controlled and monitored by a PLC using the standards’ Control Word and Status Word. SEQUENCING STATE The sequencing state of the unit is indicated by an enumerated value given by the 0678 Sequencing State parameter.
Sequencing Logic The OPERATION ENABLED state is the normal operation state of the Drive. In this state the Reference Ramp is active, generating a Speed Demand. Sub-states and allowed transitions are shown below. Note – the RUNNING sub-state also includes JOGGING. STATE TRANSITIONS State transitions are caused by internal events in the Drive or external commands via the Control Word.
Page 189
Sequencing Logic Transition 1: NOT READY TO SWITCH ON to SWITCH ON DISABLED Automatic transition when initialisation has been completed and application has been loaded. Transition 2: SWITCH ON DISABLED to READY TO SWITCH ON Shutdown command received from control device or local signal. Transition 3: READY TO SWITCH ON to SWITCHED ON Switch On command received from control device or local signal.
Sequencing Logic CONTROL WORD The commands that request a change in sequencer state are received via the Control Word. The current value is given by 0644 Control Word. This is a read-only parameter which is updated from a source depending on the selected sequencing control channel. The sources available are COMMS, APP and LOCAL.
Sequencing Logic Example Comms Control Words (hexadecimal): CC77 STOP (Normal) or go to SWITCHED ON state CC7F RUN CC7B QUICKSTOP CC7D COAST STOP CCF0 FAULT RESET STATUS WORD The Status Word provides the detailed status of the sequencer. Regardless of the source of the Control Word, this is always available as 0661 Status Word.
Compliance Compliance Appendix C: This Chapter outlines the compliance requirements and product certifications. Attention – hot DANGER Caution Earth/Ground surfaces Risk of electric shock Refer to documentation Protective Conductor Terminal APPLICABLE STANDARDS EN 61800-3:2004 Adjustable speed electrical power drive systems – Part 3: EMC requirements and specific test methods. EN 61800-5-1:2007 Adjustable speed electrical power drive systems –...
EUROPEAN COMPLIANCE CE MARKING The CE marking is placed upon the product by Parker Hannifin Manufacturing Ltd to facilitate its free movement within the European Economic Area (EEA). The CE marking provides a presumption of conformity to all applicable directives.
Compliance Machinery Directive When installed in accordance with this manual the product will comply with the machinery directive 2006/42/EC. This product is classified under category 21 of annex IV as ‘logic units to ensure safety functions’. All instructions, warnings and safety information can be found in Chapter 6.
Compliance EMC Standards Comparison The standards are concerned with two types of emission Radiated Those in the band 30MHZ – 1000MHz which radiate into the environment Conducted Those in the band 150kHz – 30MHz which are injected into the supply. RADIATED The standards have common roots (CISPR 11 &...
Compliance CONDUCTED EMISSION The various standards have common roots (CISPR 11 & CISPR14) so there is some commonality in the test levels applied in different standards and environments. Relationship Between Standards Standards Limits Product Specific Generic dB(µV) Frequency (MHz) EN 61800-3 EN61000-6-3 EN61000-6-4 Quasi Peak...
Compliance AC30V EMC COMPLIANCE (4KHZ) Frame D ≤ 2.2kW Standard EN 61800-3 Frame D > 2.2kW Frame E Frame F Category C1 When fitted with the specified When fitted with the specified Refer to C-9 for the use of a suitable Refer to C-10 for the use of a suitable external filter &...
Page 198
Category C2 When fitted with the specified external When fitted with an internal filter When fitted with an internal filter Please contact Parker for more filter & EMC filter kit, refer to C17 information Maximum cable length 10 m Maximum cable length 10 m...
Page 199
Compliance Radiated Emissions Profile EN61800-3 - Limits for electromagnetic radiation disturbance in the frequency band 30 MHz to 1000 MHz Category C1 Category C2 Frequency band Electric field strength component Electric field strength component Quasi-peak dB(V/m) Quasi-peak dB(V/m) 30 δ f δ 230 230 <...
Page 200
Compliance Conducted Emissions Profile (Unfiltered Product) Frame D Frame E Frame F Frame G AC30V series Variable Speed Drive www.comoso.com...
Page 201
C-10 Compliance Frame H Frame J (contact Parker for more information) AC30V series Variable Speed Drive www.comoso.com...
C-11 Compliance EMC Installation Guidance PROTECTIVE EARTH (PE) CONNECTIONS Local wiring regulations take precedence and may require the protective earth connection of the motor to be connected locally, i.e. not as specified in these instructions. This will not cause shielding problems because of the relatively high RF impedance of the local earth connection.
C-12 Compliance MITIGATING RADIATED EMISSIONS Equipment Placement Do not place magnetic/electric field sensitive equipment within 0.25 meters of the following parts of the VSD system: • Variable Speed Drive (VSD) • EMC output filters • Input or output chokes/transformers • The cable between VSD and motor (even when screened/armored) •...
Page 204
C-13 Compliance • Use 360° screen terminations. Figure C-1 360 Degree Screened Connection (Motor) Some hazardous area installations may preclude direct earthing at both ends of the screen, in this case earth one end via a 1µF 50Vac capacitor, and the other as normal. •...
C-14 Compliance CABLING REQUIREMENTS Refer to “Recommended Wire Size” page C-35 for calculating wire sizes. Cable Routing signal/control (sensitive) cable (noisy) (noisy) power supply external motor drive cable line motor cable motor motor supply choke choke output (noisy) (clean) filter filter fuse or suitable (noisy)
Page 206
C-15 Compliance Increasing Motor Cable Length Because cable capacitance and hence conducted emissions increase with motor cable length, conformance to EMC limits is only guaranteed with the specified AC supply filter option up to a maximum cable length as specified in the Cabling Requirements for EMC Compliance C-17. This maximum cable length can be improved using the specified external input or output filters.
Page 207
C-16 Compliance Cable Screening Bracket Kits Frame Cable Screening Bracket Kit & Contents Control Bracket Power Terminal Bracket C2 Ferrite Core Frame D LA501935U001 Frame E LA501935U002 Frame F LA501935U003 ...
Page 208
C-17 Compliance External AC Supply EMC Filter WARNING External filters are available for use with TN and IT supplies. When used on a IT supply the filter performance reduces from category C1 to Category C2. Please check for suitability on following page for External AC Supply (RFI) Filters. Do not touch filter terminals or cabling for at least 3 minutes after removing the ac supply.
Page 209
C-18 Compliance Frame D & E Filter Dimensions SPECIFICATIONS VOLTAGE 500Vac FREQUENCY 50/60Hz CURRENT 36A @ 40 TEMPERATURE - 25 to 100 LEAKAGE CURRENT 81mA @ 500V 50Hz HUMIDITY 90% RH (NON-CONDENSING) VIBRATION 10-200Hz 1.8G ELECTRIC STRENGTH 2250Vac/1min. POWER DISSIPATION 16W MASS 2.7kg TERMINALS 10sq mm TERMINAL BLOCK EARTH TERMINALS M6 STUD...
Page 210
C-19 Compliance Frame F SPECIFICATIONS VOLTAGE 500Vac FREQUENCY 50/60Hz CURRENT 50A@ 40 TEMPERATURE - 25 to 100 LEAKAGE CURRENT 114mA @ 500V 50Hz HUMIDITY 90% RH (NON-CONDENSING) VIBRATION 10-200Hz 1.8G ELECTRIC STRENGTH 2500Vac/1min. POWER DISSIPATION 16W MASS 3.7kg TERMINALS 50sq mm TERMINAL BLOCK EARTH TERMINALS M8 STUD FLANGE MOUNTING 4x M6 AC30V series Variable Speed Drive...
Page 211
C-20 Compliance Frame H AC30V series Variable Speed Drive www.comoso.com...
Page 212
C-21 Compliance Internal Filter Disconnection Disconnection of the EMC filter invalidates the CE EMC Declaration, the product becomes a component for incorporation and the conformity of the complete equipment or installation becomes the responsibility of the installer. There are separate disconnects for the internal overvoltage suppressors to earth (identified by the label ‘VDR’) and the internal filter capacitors to earth (identified by the label ‘YCAP’).
Page 213
C-22 Compliance Frame E: To access the filter disconnect the top and bottom covers, as these need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. The screw should only be removed once the supply has been disconnected and the residual energy has been discharged.
Page 214
C-23 Compliance Frame F: To access the filter disconnect the top and bottom covers, as these need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. The screw should only be removed once the supply has been disconnected and the residual energy has been discharged.
Page 215
C-24 Compliance Frame G: To access the filter disconnects the top and bottom covers will need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. It is essential that all three ‘YCAP’ disconnect screws are in place, or all three are removed, do NOT remove some of the disconnect screws.
Page 216
C-25 Compliance Frame H: To access the filter disconnects the top and bottom covers will need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. It is essential that all three ‘YCAP’ disconnect screws are in place, or all three are removed, do NOT remove some of the disconnect screws.
Page 217
C-26 Compliance Frame J: To access the filter disconnects the top and bottom covers will need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. It is essential that both ‘YCAP’ disconnect screws are in place, do NOT remove one of the disconnect screws. The screws should only be removed once the supply has been disconnected and the residual energy has been discharged.
C-27 Compliance Harmonic Information Supply Harmonic Analysis (Frame D - Normal Duty) ∑ Q Assumptions: Rsce = 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer.
Page 219
C-28 Compliance Supply Harmonic Analysis (Frame E - Normal Duty) ∑ Q Assumptions: Rsce = 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
Page 220
C-29 Compliance Supply Harmonic Analysis (Frame F - Normal Duty) ∑ Q Assumptions: Rsce = 120 at where Q is the rated rms value of the fundamental voltage of the supply 400V THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
Page 221
C-30 Compliance Supply Harmonic Analysis (Frame G - Normal Duty) ∑ Q Assumptions: Rsce ≥ 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
Page 222
C-31 Compliance Supply Harmonic Analysis (Frame H - Normal Duty) ∑ Q Assumptions: Rsce ≥ 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
Page 223
C-32 Compliance Supply Harmonic Analysis (Frame J - Normal Duty) ∑ Q Assumptions: Rsce ≥ 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
C-33 Compliance Requirements for North American and Canadian Compliance NORTH AMERICAN COMPLIANCE This product is certified under the US governments Occupational Safety and Health Administration’s (OHSA), Nationally Recognised Testing Laboratory (NRTL) program. An NRTL is a private third party organisation accredited by OSHA to test and certify products to national standards for compliance with North American requirements.
C-34 Compliance CANADIAN COMPLIANCE This product has been approved by Intertek Testing and Certification Ltd (ETL) to Canadian Standard CSA 22.2 No. 14, Standard for Industrial Control Equipment and Canadian Standard CSA 22.2 No. 14, Industrial control Equipment. NORTH AMERICAN AND CANADIAN COMPLIANCE INFORMATION Motor Base Frequency PMAC and Induction motor modes are identical.
Page 226
C-35 Compliance Solid-State Short-Circuit Protection These devices are provided with integral Solid-State Short-Circuit (output) Protection. Branch circuit protection must be provided in accordance with the latest edition of the National Electrical Code NEC/NFPA-70. The following drives when fitted with UL Listed fuses are suitable for use on a circuit capable of delivering not more than: Frame D: 5,000 RMS Symmetrical Amperes, 480V maximum Frame E: 5,000 RMS Symmetrical Amperes, 480V maximum Frame F: 5,000 RMS Symmetrical Amperes, 480V maximum...
Page 227
C-36 Compliance The wire sizes allow for an ampacity of 125% of the rated input and output amperes for motor branch-circuit conductors as specified in NEC/NFPA-70. FRAME D Terminal acceptance range: 30-10 AWG Model Number Power Input AWG Power Output AWG Brake Output / DC AWG 400V Build Variant: 380-480V ±10% NORMAL...
Page 228
C-37 Compliance FRAME G Terminal acceptance range: 16-4 AWG Model Number Power Input AWG Power Output AWG Brake Output / DC AWG 400V Build Variant: 380-480V ±10% NORMAL 31V-4G0045-.. DUTY 31V-4G0060-.. 31V-4G0073-.. HEAVY 31V-4G0045-.. DUTY 31V-4G0060-.. 31V-4G0073-.. FRAME H Model Number Power Input AWG Power Output AWG Brake Output / DC AWG...
The Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH) entered into force on June 1, 2007. Parker agrees with the purpose of REACH which is to ensure a high level of protection of human health and the environment.
It must be separately collected according to local legislation and applicable laws. WARNING Parker Hannifin Company, together with local distributors and in accordance with EU directive 2002/96/EC, undertakes to withdraw and dispose of its products, fully respecting environmental considerations. For more information about how to recycle your Parker supplied waste equipment, please contact your local Parker Service Centre.
ACHINERY IRECTIVES The above Electronic Products are components to be incorporated into We Parker Hannifin Manufacturing Limited, address as below, declare machinery and may not be operated alone. under our sole responsibility that the above Electronic Products when The complete machinery or installation using this equipment may only be...
Page 232
Date CE marked first applied: 01/10/12 Restriction of Hazardous Substances (R We Parker Hannifin Manufacturing Limited, address as below, declare under our sole responsibility that the above Electronic Products comply with the RoHS substance restrictions in EC Directive 2011/65/EU. Products are produced in accordance with the relevant clauses of the harmonized standard EN50581:2012 “Technical documentation for the evaluation of electrical and electronic products with respect to restriction of hazardous substances”.
Page 233
Compliance Compliance Appendix C: This Chapter outlines the compliance requirements and product certifications. Attention – hot DANGER Caution Earth/Ground surfaces Risk of electric shock Refer to documentation Protective Conductor Terminal APPLICABLE STANDARDS EN 61800-3:2004 Adjustable speed electrical power drive systems – Part 3: EMC requirements and specific test methods. EN 61800-5-1:2007 Adjustable speed electrical power drive systems –...
Page 234
EUROPEAN COMPLIANCE CE MARKING The CE marking is placed upon the product by Parker Hannifin Manufacturing Ltd to facilitate its free movement within the European Economic Area (EEA). The CE marking provides a presumption of conformity to all applicable directives.
Page 235
Compliance Machinery Directive When installed in accordance with this manual the product will comply with the machinery directive 2006/42/EC. This product is classified under category 21 of annex IV as ‘logic units to ensure safety functions’. All instructions, warnings and safety information can be found in Chapter 6.
Page 236
Compliance EMC Standards Comparison The standards are concerned with two types of emission Radiated Those in the band 30MHZ – 1000MHz which radiate into the environment Conducted Those in the band 150kHz – 30MHz which are injected into the supply. RADIATED The standards have common roots (CISPR 11 &...
Page 237
Compliance CONDUCTED EMISSION The various standards have common roots (CISPR 11 & CISPR14) so there is some commonality in the test levels applied in different standards and environments. Relationship Between Standards Standards Limits Product Specific Generic dB(µV) Frequency (MHz) EN 61800-3 EN61000-6-3 EN61000-6-4 Quasi Peak...
Page 238
Compliance AC30V EMC COMPLIANCE (4KHZ) Standard EN 61800-3 Frame D ≤ 2.2kW Frame D > 2.2kW Frame E Frame F Category C1 When fitted with the specified When fitted with the specified Refer to C-9 for the use of a suitable Refer to C-10 for the use of a suitable external filter &...
Page 239
Compliance Frame G Frame H Frame H Frame J Standard EN 61800-3 22kW, 30kW & 37kW 45kW & 55kW 75kW 132kW Category C1 Not suitable for use in this Not suitable for use in this Not suitable for use in this Not suitable for use in this environment environment...
Page 240
Compliance Radiated Emissions Profile EN61800-3 - Limits for electromagnetic radiation disturbance in the frequency band 30 MHz to 1000 MHz Category C1 Category C2 Frequency band Electric field strength component Electric field strength component Quasi-peak dB(V/m) Quasi-peak dB(V/m) 30 δ f δ 230 230 <...
Page 241
Compliance Conducted Emissions Profile (Unfiltered Product) Frame D Frame E Frame F Frame G AC30V series Variable Speed Drive www.comoso.com...
Page 242
C-10 Compliance Frame H AC30V series Variable Speed Drive www.comoso.com...
Page 243
C-11 Compliance EMC Installation Guidance PROTECTIVE EARTH (PE) CONNECTIONS Local wiring regulations take precedence and may require the protective earth connection of the motor to be connected locally, i.e. not as specified in these instructions. This will not cause shielding problems because of the relatively high RF impedance of the local earth connection.
Page 244
C-12 Compliance MITIGATING RADIATED EMISSIONS Equipment Placement Do not place magnetic/electric field sensitive equipment within 0.25 meters of the following parts of the VSD system: • Variable Speed Drive (VSD) • EMC output filters • Input or output chokes/transformers • The cable between VSD and motor (even when screened/armored) •...
Page 245
C-13 Compliance • Use 360° screen terminations. Figure C-1 360 Degree Screened Connection (Motor) Some hazardous area installations may preclude direct earthing at both ends of the screen, in this case earth one end via a 1µF 50Vac capacitor, and the other as normal. •...
Page 246
C-14 Compliance CABLING REQUIREMENTS Refer to “Recommended Wire Size” page C-34 for calculating wire sizes. Cable Routing signal/control (sensitive) cable (noisy) (noisy) power supply external motor drive cable line motor cable motor motor supply choke choke output (noisy) (clean) filter filter fuse or suitable (noisy)
Page 247
C-15 Compliance Increasing Motor Cable Length Because cable capacitance and hence conducted emissions increase with motor cable length, conformance to EMC limits is only guaranteed with the specified AC supply filter option up to a maximum cable length as specified in the Cabling Requirements for EMC Compliance C-17. This maximum cable length can be improved using the specified external input or output filters.
Page 248
C-16 Compliance Cable Screening Bracket Kits Frame Cable Screening Bracket Kit & Contents Control Bracket Power Terminal Bracket C2 Ferrite Core Frame D LA501935U001 Frame E LA501935U002 Frame F LA501935U003 Frame G LA501935U004 ...
Page 249
C-17 Compliance External AC Supply EMC Filter WARNING External filters are available for use with TN and IT supplies. When used on a IT supply the filter performance reduces from category C1 to Category C2. Please check for suitability on following page for External AC Supply (RFI) Filters. Do not touch filter terminals or cabling for at least 3 minutes after removing the ac supply.
Page 250
C-18 Compliance Frame D & E Filter Dimensions SPECIFICATIONS VOLTAGE 500Vac FREQUENCY 50/60Hz CURRENT 36A @ 40 TEMPERATURE - 25 to 100 LEAKAGE CURRENT 81mA @ 500V 50Hz HUMIDITY 90% RH (NON-CONDENSING) VIBRATION 10-200Hz 1.8G ELECTRIC STRENGTH 2250Vac/1min. POWER DISSIPATION 16W MASS 2.7kg TERMINALS 10sq mm TERMINAL BLOCK EARTH TERMINALS M6 STUD...
Page 251
C-19 Compliance Frame F SPECIFICATIONS VOLTAGE 500Vac FREQUENCY 50/60Hz CURRENT 50A@ 40 TEMPERATURE - 25 to 100 LEAKAGE CURRENT 114mA @ 500V 50Hz HUMIDITY 90% RH (NON-CONDENSING) VIBRATION 10-200Hz 1.8G ELECTRIC STRENGTH 2500Vac/1min. POWER DISSIPATION 16W MASS 3.7kg TERMINALS 50sq mm TERMINAL BLOCK EARTH TERMINALS M8 STUD FLANGE MOUNTING 4x M6 AC30V series Variable Speed Drive...
Page 252
C-20 Compliance Internal Filter Disconnection Disconnection of the EMC filter invalidates the CE EMC Declaration, the product becomes a component for incorporation and the conformity of the complete equipment or installation becomes the responsibility of the installer. There are separate disconnects for the internal overvoltage suppressors to earth (identified by the label ‘VDR’) and the internal filter capacitors to earth (identified by the label ‘YCAP’).
Page 253
C-21 Compliance Frame E: To access the filter disconnect the top and bottom covers, as these need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. The screw should only be removed once the supply has been disconnected and the residual energy has been discharged.
Page 254
C-22 Compliance Frame F: To access the filter disconnect the top and bottom covers, as these need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. The screw should only be removed once the supply has been disconnected and the residual energy has been discharged.
Page 255
C-23 Compliance Frame G: To access the filter disconnects the top and bottom covers will need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. It is essential that both ‘YCAP’ disconnect screws are in place, or both are removed, do NOT remove only 1 disconnect screw.
Page 256
C-24 Compliance Frame H: To access the filter disconnects the top and bottom covers will need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. It is essential that all three ‘YCAP’ disconnect screws are in place, or all three are removed, do NOT remove some of the disconnect screws.
Page 257
C-25 Compliance Frame J: To access the filter disconnects the top and bottom covers will need to be removed, refer to Chapter 4 for removal information. Remove the highlighted screws shown below. It is essential that both ‘YCAP’ disconnect screws are in place, do NOT remove one of the disconnect screws. The screws should only be removed once the supply has been disconnected and the residual energy has been discharged.
Page 258
C-26 Compliance Harmonic Information Supply Harmonic Analysis (Frame D - Normal Duty) ∑ Q Assumptions: Rsce = 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer.
Page 259
C-27 Compliance Supply Harmonic Analysis (Frame E - Normal Duty) ∑ Q Assumptions: Rsce = 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
Page 260
C-28 Compliance Supply Harmonic Analysis (Frame F - Normal Duty) ∑ Q Assumptions: Rsce = 120 at where Q is the rated rms value of the fundamental voltage of the supply 400V THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
Page 261
C-29 Compliance Supply Harmonic Analysis (Frame G - Normal Duty) ∑ Q Assumptions: Rsce ≥ 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
Page 262
C-30 Compliance Supply Harmonic Analysis (Frame H - Normal Duty) ∑ Q Assumptions: Rsce ≥ 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
Page 263
C-31 Compliance Supply Harmonic Analysis (Frame J - Normal Duty) ∑ Q Assumptions: Rsce ≥ 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD(V) x 100 = h 40 transformer. The results conform to IEC61000-3-12:2011. Fundamental Voltage (V) Drive Type Three Phase...
Page 264
C-32 Compliance Requirements for North American and Canadian Compliance NORTH AMERICAN COMPLIANCE This product is certified under the US governments Occupational Safety and Health Administration’s (OHSA), Nationally Recognised Testing Laboratory (NRTL) program. An NRTL is a private third party organisation accredited by OSHA to test and certify products to national standards for compliance with North American requirements.
Page 265
C-33 Compliance CANADIAN COMPLIANCE This product has been approved by Intertek Testing and Certification Ltd (ETL) to Canadian Standard CSA 22.2 No. 14, Standard for Industrial Control Equipment and Canadian Standard CSA 22.2 No. 14, Industrial control Equipment. NORTH AMERICAN AND CANADIAN COMPLIANCE INFORMATION Motor Base Frequency PMAC and Induction motor modes are identical.
Page 266
C-34 Compliance Solid-State Short-Circuit Protection These devices are provided with integral Solid-State Short-Circuit (output) Protection. Branch circuit protection must be provided in accordance with the latest edition of the National Electrical Code NEC/NFPA-70. The following drives when fitted with UL Listed fuses are suitable for use on a circuit capable of delivering not more than: Frame D: 5,000 RMS Symmetrical Amperes, 480V maximum Frame E: 5,000 RMS Symmetrical Amperes, 480V maximum Frame F: 5,000 RMS Symmetrical Amperes, 480V maximum...
Page 267
C-35 Compliance The wire sizes allow for an ampacity of 125% of the rated input and output amperes for motor branch-circuit conductors as specified in NEC/NFPA-70. FRAME D Terminal acceptance range: 30-10 AWG Model Number Power Input AWG Power Output AWG Brake Output / DC AWG 400V Build Variant: 380-480V ±10% NORMAL...
Page 268
C-36 Compliance FRAME G Terminal acceptance range: 16-4 AWG Model Number Power Input AWG Power Output AWG Brake Output / DC AWG 400V Build Variant: 380-480V ±10% NORMAL 31V-4G0045-.. DUTY 31V-4G0060-.. 31V-4G0073-.. HEAVY 31V-4G0045-.. DUTY 31V-4G0060-.. 31V-4G0073-.. FRAME H Model Number Power Input AWG Power Output AWG Brake Output / DC AWG...
Page 269
The Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH) entered into force on June 1, 2007. Parker agrees with the purpose of REACH which is to ensure a high level of protection of human health and the environment.
Page 270
It must be separately collected according to local legislation and applicable laws. WARNING Parker Hannifin Company, together with local distributors and in accordance with EU directive 2002/96/EC, undertakes to withdraw and dispose of its products, fully respecting environmental considerations. For more information about how to recycle your Parker supplied waste equipment, please contact your local Parker Service Centre.
Page 271
ACHINERY IRECTIVES The above Electronic Products are components to be incorporated into We Parker Hannifin Manufacturing Limited, address as below, declare machinery and may not be operated alone. under our sole responsibility that the above Electronic Products when The complete machinery or installation using this equipment may only be...
Page 272
Date CE marked first applied: 01/10/12 Restriction of Hazardous Substances (R We Parker Hannifin Manufacturing Limited, address as below, declare under our sole responsibility that the above Electronic Products comply with the RoHS substance restrictions in EC Directive 2011/65/EU. Products are produced in accordance with the relevant clauses of the harmonized standard EN50581:2012 “Technical documentation for the evaluation of electrical and electronic products with respect to restriction of hazardous substances”.
Page 273
Parameter Reference Parameter Reference Appendix D: Parameter Descriptions The parameter descriptions in this section are arranged alphabetically; however, they are also listed below by Category. Expert view level must be selected to see all the parameters listed under the Parameters menu. Page Page Page...
Parameter Reference App Info Parameters::Application::App Info Details of the Application loaded in the Drive. An Application is built as part of a project using a suitable programming tool. When downloaded into the Drive an Application within the Project can be selected to run. Some Projects only contain a single Application, so in this case will always be selected.
Parameter Reference Auto Restart Setup:: Motor Control::Auto Restart Parameters::Motor Control::Auto Restart The Auto Restart feature provides the facility to automatically reset a choice of trip events and restart the drive with a programmed number of attempts. The number of attempted restarts is monitored. A manual or remote trip reset is required if the drive is not successfully restarted within the maximum number of restarts.
Page 276
Parameter Reference Parameter Descriptions 1507 AR Active Indicates that the AR feature will reset the trip source once all trips have become inactive, (following a delay time if the AR feature has been configured to also restart the motor). 1508 AR Restart Pending Indicates that the AR feature will reset the trip source and attempt to restart the motor once all trips have become inactive and the relevant delay timer has expired.
Page 277
Parameter Reference 1470 AR Mode 2: Auto Start Caution: when Auto Start is selected the motor may run unexpectedly. In Auto Start mode, once the AR feature becomes active it monitors all possible trip sources. Once all trip sources are inactive the AR feature starts the programmed delay.
Parameter Reference Autotune Setup:: Motor Control::Autotune Parameters::Motor Control::Autotune The autotune is an automatic test sequence performed by the Drive to identify motor model parameters. The motor model is used by the Vector control modes. If an induction motor is used, and the control mode is set to vector control, you MUST perform an autotune before operating the Drive. It the control mode is set to Open Loop (V/Hz) mode an autotune is not necessary.
Page 279
Parameter Reference control may not be as good in this region. It is better to run another autotune at the higher speed. If you wish to run the motor at more than twice the speed at which the autotune was carried out, this will not be allowed. If in doubt, the autotune speed is recorded in the parameter Max Spd When Autotuned, described below.
Page 280
Parameter Reference Parameter Descriptions 1388 ATN PMAC Test Disable This is only valid for Permanent magnet motor control Allows selected tests to be disabled (default all tests are carried out). Each test can be individually disabled by setting to TRUE. Bitfield Value : Test 00 : STATOR RES 01: LEAKAGE IND...
Page 281
Parameter Reference Parameter Description Note MAG CURRENT Magnetising current Not measured by Stationary Autotune STATOR RES Per phase stator resistance LEAKAGE INDUC Per phase stator leakage inductance MUTUAL INDUC Per phase mutual inductance ROTOR TIME CONST Rotor time constant This will be identified while the motor is spinning, while measuring the magnestising current.
D-12 Parameter Reference Braking Parameters::Motor Control::Braking The braking function controls the rate at which energy from a regenerating motor is dumped into a resistive load. This dumping prevents the dc link voltage reaching levels which would cause an Overvoltage trip. Parameter Descriptions 0249 Braking Enable...
D-14 Parameter Reference Clone Setup::Clone Parameters::Device Manager::Clone The clone feature allows the drive configuration (application and parameters) to be saved to an SD card and subsequently loaded to the same or a different drive. All parameters fall into one of the following cloning categories listed in the parameter table at the end of this appendix: •...
Page 287
D-15 Parameter Reference Parameter Descriptions 1538 Full Restore If the parameter 1537 Clone Direction is set to LOAD FROM FILE, then the parameter Full Restore determines if a full restore or a partial restore is required from the file specified. If YES is chosen then all the saved parameters and the saved application will be loaded including ‘drive unique’...
Page 288
D-16 Parameter Reference Parameter Descriptions 1541 Power Parameters If the parameter 1538 Full Restore is set to PARTIAL, then the parameter Power Parameters allows the user to load the ‘power’ parameters from the file, leave the current values or set the values to the defaults. Notes: If the power stack of the drive is different to the power stack from which the clone file was saved and the user chooses LOAD FROM FILE then the clone load will not be permitted.
Page 289
D-17 Parameter Reference Parameter Descriptions 1543 Clone Status This parameter indicates the status of the cloning process. Enumerated Value : Power Parameters 0 : IDLE - waiting for the user to start the cloning process. 1: SAVING - in the process of saving the drive configuration to file. 2 : RESTORING - in the process of loading the configuration from file.
D-18 Parameter Reference Communications Options Monitor::Communications::Option Setup::Communications::Option Parameters::Option Comms::Comms Parameters::Option Comms::Event Parameters::Option Comms::Read Process Parameters::Option Comms::Write Process Parameters::Option Comms::Option Ethernet * Refer to any of the following Technical Manuals: Product Code Description Part Number 7003-PB-00 Profibus DP-V1 HA501837U001 7003-PN-00 PROFINET IO * HA501838U001 7003-DN-00 DeviceNet...
D-19 Parameter Reference Control Mode Setup:: Motor Control::Control & Type:: Control Strategy Parameters::Motor Control::Control & Type::Control Strategy The control mode block provides the means for selecting the type of motor and the desired method of controlling the motor. Parameter Descriptions 0511 Motor Type Motor type selection parameter...
Page 292
D-20 Parameter Reference The selection of control strategy comes next, with the permitted settings as follows: Induction motors can be run in either volts hertz mode or vector mode Permanent magnet motors can only be run in vector control mode If an induction motor is selected, vector control is selected, and an encoder option is fitted, it is then necessary to choose whether to select vector control with encoder feedback for improved performance.
D-22 Parameter Reference Current Limit Parameters::Motor Control::Current Limit Designed for all Motor Control Modes This function allows you to set the maximum level of motor rated current (as a % of the user-set Motor Current) which is allowed to flow before current limit action occurs.
D-23 Parameter Reference Current Loop Setup:: Motor Control::Control & Type:: Motor Type Parameters::Motor Control::Control Loop Parameter Descriptions 0955 Enable Predct Term To enable the predictive term of the current loop. Functional Description This is to add the predictive term into the voltage demand formulated by the current regulator so to to increase the dynamic performance of motor drive.
Page 296
D-24 Parameter Reference Current Sensor Trip Parameters::Trips::Current Sensor Trip This function contains parameters associated to the missing current sensor detection and trip condition Parameter Descriptions 1658 Current Diff Level The percentage of motor rated current which, if exceeded by difference between RMS values of two current sensor measurements, causes this trip to become active.
Page 297
D-25 Parameter Reference DC Link Volts Limit Parameters::Motor Control::Ramp Hold This function prevents over-voltage faults occurring due to a rapidly changing setpoint. Parameter Descriptions 1641 VDC Lim Enable Enable DC Link Volts Limit during a fast deceleration to prevent overvoltage trip 1642 VDC Lim Level Determines the dc link volts at which the DC Link Volts Limit sequence is started.
Page 298
D-26 Parameter Reference Functional Description During a fast deceleration, the kinetic energy of the motor load is regenerated to the drive, charging the DC link capacitors. When the VDC Lim Level is reached, the speed septoint is held, waiting for the DC link to go below VDC Lim Level. When the DC link falls below this level, the speed setpoint is released and is ramped down using system ramp deceleration.
D-27 Parameter Reference Device Commands Update Firmware Parameters::Device Manager::Device Commands Parameter Descriptions 1002 Update Firmware This parameter is only visible when an SD card with a firmware update file is inserted into the drive. Changing this parameter to TRUE will start the firmware update procedure. Following a firmware update it is advisable to power re-run the Setup Wizard, D-99.
D-29 Parameter Reference Drive info Setup::Environment Parameters::Device Manager::Drive info Parameter Descriptions 0961 Drive Name A string value that may be used to identify this drive in a system. 1100 Firmware Version The version of the firmware running in the Control Module. 0951 Boot Version The version of the boot loader firmware running in the Control Module, presented as a text string.
Page 302
D-30 Parameter Reference Parameter Descriptions 1121 Comms Option Pcode The product code string that may be used to order an equivalent Communications Option, (only visible when a Communications Option is selected). 1129 Comms Option Serial The serial number of the fitted Communications Option, (only visible when a Communications Option is selected). 1125 IO Option Pcode The product code string that may be used to order an equivalent IO Option, (only visible when an IO Option is selected).
D-31 Parameter Reference Encoder Setup::Inputs and Outputs::Option Monitor::Inputs and Outputs Parameters::Option IO::Encoder This feature allows you to setup and monitor the operation of the Encoder. Parameter Descriptions 1511 Encoder Supply Allows the user to select the correct supply voltage for the pulse encoder. 1512 Encoder Lines The number of lines per one encoder revolution, as required by the encoder in use.
D-32 Parameter Reference Energy Meter Monitor::Energy Meter Parameters::Motor Control::Energy Meter This feature measures the electrical energy used by the motor. Parameter Descriptions 0380 Power kW This diagnostic shows the power being delivered to the load in kilowatts. 0381 Power HP This diagnostic shows the power being delivered to the load in horsepower.
D-36 Parameter Reference Feedbacks Parameters::Motor Control::Feedbacks The Feedbacks feature allows you to view speed feedback and motor current related diagnostics. Parameter Descriptions 0390 Duty Selection Heavy Duty ( typically 150%, 60s). Normal Duty allowing higher continuous ratings with less overload capability ( typically 110%, 60s). % are related to the Drive/stack ratings.
Page 309
D-37 Parameter Reference Parameter Descriptions 0398 Current in the torque axis (Vector Control) 0399 Actual Torque Calculated torque, based on the Iq current. 0400 Actual Field Current Calculated field, based on the Id current. 0401 Motor Current Percent This diagnostic shows the level of rms line current being drawn from the drive as a percentage of the rated current of the relevant motor definition.
D-38 Parameter Reference Filter On Torque Dmd Parameters::Motor Control::Filter On Torque Dmd This feature allows to select the type of filter applied to the Torque setpoint: Either the output of the speed loop PI corrector if the speed loop is active Or the torque Setpoint .
Page 311
D-39 Parameter Reference Parameter Descriptions 1544 Filter Type NONE : no filter applied – no parameter selection MAX ATTENUATION : First Order Low Pass Filter ( Butterworth form ). 3dB attenuation frequency given by Cut Off Frequency. − − τ −...
D-40 Parameter Reference Fluxing VHz Parameters::Motor Control::Fluxing VHz Designed for VOLTS/Hz motor Control Mode. This function allows user parameterisation of the conventional (volts/hertz) fluxing strategy of the Drive. This is achieved through three flexible Volts-to-frequency templates. Starting torque performance can also be tailored through the Fixed Boost, Acceleration Boost and Auto Boost parameters.
Page 313
D-41 Parameter Reference 0447 Fixed Boost 100% This parameter allows for no-load stator resistance voltage drop compensation. This correctly fluxes the motor (under no- load conditions) at low output frequencies, thereby increasing available motor torque. Fixed boost can be set in addition to auto boost and acceleration boost.
Page 314
D-42 Parameter Reference Functional Description AUTO BOOST BASE FREQUENCY LOAD FILTER MEASURED LOAD V/F SHAPE ENERGY SAVING DRIVE LINEAR LAW DEMANDED FREQUENCY VOLTS FAN LAW ACCELERTN BOOST BASE VOLTS (x,y) FIXED BOOST USER DEFINED (x,y) APPLICATION DEFINED AC30V series Variable Speed Drive www.comoso.com...
Page 315
D-43 Parameter Reference V/F Shape The function allows the user to parameterise the Drive’s conventional V/F motor fluxing scheme. Four V/F shapes are available, LINEAR LAW, FAN LAW, USER DEFINED, and APPLICATION DEFINED: ♦ Linear Law V/F shape should be used in applications requiring constant motor torque though out the speed range (e.g. machine tools or hoists).
D-44 Parameter Reference Flycatching Parameters::Motor Control::Flycatching This feature performs a directional speed search. It allows the Drive to seamlessly catch a spinning motor before controlling the motor to the desired setpoint. This is especially useful for large inertia fan loads, where drafts in building air ducts can cause a fan to `windmill’. Parameter Descriptions 0310 VHz Flying Start Enable...
Page 317
D-45 Parameter Reference Parameter Descriptions The search rate during the speed search phase of the flycatching sequence. Performing the flycatching speed search too quickly can cause the drive to inaccurately identify the motor speed. Refluxing at an inaccurate motor speed can cause the drive to trip on overvoltage.
D-46 Parameter Reference General Purpose IO Monitor::Inputs and Outputs Parameters::Option IO::General Purpose IO The General Purpose IO parameters configure the use of the three IO Options, (Error! Bookmark not defined.). This group of parameters is only visible when an IO Option is selected. Parameter Descriptions 1181 Anin 11 Value, (Terminal X21.2)
Page 319
D-47 Parameter Reference Parameter Descriptions 1187 RTC Trim A trim value that may be used to speed up or slow down the Real Time Clock on the IO option. A positive trim value will cause the RTC to run faster, an negative value causes the RTC to run slower. Refer to the AC30V General Purpose I/O Option manual for more details.
D-48 Parameter Reference Graphical Keypad Setup::Environment Parameters::Keypad::Graphical Keypad Parameter Descriptions 1141 View Level The view level may be used as a convenient method to hide menus and parameters not currently required. The view levels are: Operator – only the “Control Screen”, “Favourites”, “Setup” and “Monitor” menus are visible. Technician –...
Page 321
D-49 Parameter Reference Parameter Descriptions 1098 Password in Local When the GKP Password is active this parameter may be used to selectively defeat the password feature in the Control Screen menu. By default this parameter is FALSE, meaning that the password is ignored when modifying the Local Setpoint and other related parameters.
D-50 Parameter Reference Induction Motor Data Setup::Motor Control::Induction Motor Data Parameters::Motor Control::Induction Motor Data Only available if IM MOTOR selected in Control Mode Parameter Descriptions 0568 Magnetising Current The no load current of the induction motor, defined as rotor flux / magnetising inductance, usually given the title "imr". 0569 Rotor Time Constant Induction Motor rotor time constant.
D-51 Parameter Reference Inj Braking Parameters::Motor Control::Inj Braking Designed for VOLTS/Hz Motor Control Mode. The injection braking feature provides a method of stopping spinning induction motors without returning the kinetic energy of the motor and load back in to the dc link of the Drive. This is achieved by running the motor highly inefficiently so that all the energy stored in the load is dissipated in the motor.
D-52 Parameter Reference IO Configure Setup::Inputs and Outputs Parameters::Inputs And Outputs::IO Configure These parameters are used to configure the input signal processing. Parameter Descriptions 0001 Anin 01 Type Analog input 1 is associated with terminal X11.1 The signal processing electronics for analog input 1 supports four input ranges: -10..10V 0..10V 0..20MA...
Page 325
D-53 Parameter Reference Parameter Descriptions 0003 Anout 01 Type Analog output 1 is associated with terminal X11.3 The signal processing electronics for analog output 1 supports two output ranges: -10..10V 0..10V 0686 Anout 01 Scale The scale is a simple multiplication factor applied to 0042 Anout 01 Value. 1108 Anout 01 Offset The offset is expressed as a percentage of the hardware range selected by 0003 Anout 01 Type.
Page 326
D-54 Parameter Reference Functional Description The values associated with each terminal are shown in the IO Values parameter (D-56). Analog input The input signal is converted to a percentage of the selected hardware range. For the -10V…10V range the input is represented as -100 to 100%, for all other ranges the input is represented as 0 to 100%.
D-55 Parameter Reference IO Option Common Parameters::Option IO:: Option IO Parameter Descriptions 1178 IO Option Type Defines the type of IO option required by the configuration. 0. NONE 1. GENERAL PURPOSE 2. THERMISTOR 3. RTC AND THERMISTOR 1179 Actual IO Option Indicates the type of IO option that is currently fitted 0.
D-56 Parameter Reference IO Values Monitor::Inputs and Outputs Parameters::Inputs and Outputs::IO Values These parameters present the Input and Output values in a form suitable for processing by the application and fieldbus. Parameter Descriptions 0005 Digin Value Presents all the digital inputs to the drive as a 16-bit word. The bits within the word may be accessed individually, or the entire word may be accessed as a group.
Page 329
D-57 Parameter Reference Parameter Descriptions 0039 Anin 01 Value Terminal X11.1 The value returned by the signal processing electronics. For unipolar ranges, (all except -10..10V), the value is expressed as a percentage of the hardware range. For the -10..10V range the full range signal is expressed as -100% to +100%. 0040 Anin 01 Break When the input range is set to 4..20mA a break is defined as an input signal less than 3mA.
D-58 Parameter Reference Local Control Parameters::Keypad::Local Control These parameters configure the use of the GKP keys for local start / stop control of the drive. Parameter Descriptions 1140 Run Key Action Defines the use of the green run key in local mode. 0.
D-59 Parameter Reference Minimum Speed Setup::Application::Minimum Speed Function availability depends on macro selected. The minimum speed function is used to determine how the AC30V will follow a reference. There are two modes: Parameter Descriptions 1906 Minimum Speed Value Specifies the minimum output value. 1907 Minimum Speed Mode There are two modes of operation:...
D-63 Parameter Reference Motor Load Parameters::Motor Control::Motor Load Motor Protection, function of the motor type. The Motor Load parameters determines the allowed level of motor overload. This can be especially useful when operating with motors smaller than the drive rating. For an IM, an IxT protection is used and provides a current reduction if the max overload level is reached.
Page 336
D-64 Parameter Reference Parameter Descriptions 0337 Mot Inv Time Output % Only available for IM motor Actual output limit of the inverse time motor protection. This value is compared to the Stack Inv Time current limit output to provide the internal limit to the current limit module. 0338 Mot I2T TC Only available for PMAC motor...
Page 337
D-65 Parameter Reference Functional Description IM Motor Current Limit Motor current limit 150 % Im magnitude^ 105 % Current Feedback In IxT motor % Motor % Time T Limit Profile PMAC motor Motor load in % Motor load estimation Rms Current Feedback In Trip information Motor % AC30V series Variable Speed Drive...
D-66 Parameter Reference Motor Nameplate Setup::Motor Control::Motor Nameplate Parameters::Motor Control::Motor Nameplate Only available if Induction motor selected in Control Strategy. In this function you enter the details of the motor under control and any available motor nameplate information. Refer to Induction Motor Data parameters which are determined by the Auto Tune feature for example the Magnetising Current, Stator Resistance, Leakage Inductance, Mutual Inductance and Rotor time Constant for model parameters.
D-67 Parameter Reference Motor Sequencer Parameters::Motor Control::Motor Sequencer These parameters are associated to the internal motor sequencer states machine to start and stop the motor control. Parameter Descriptions 1560 Start Delay Enable Enable the delay to action “ramping to Setpoint” from the Run Command. This can allow a period for motor flux to establish ( AC induction motor ) before the ramp to setpoint 1634 Start Delay...
D-68 Parameter Reference Pattern Generator Parameters::Motor Control::Pattern Generator The pattern generator function allows you to configure the Drive’ PWM (Pulse Width Modulator) operation. Parameter Descriptions 0412 Stack Frequency This parameter selects the PWM switching frequency of the output power stack. The higher the switching frequency, the lower the level of motor audible noise.
D-69 Parameter Reference Setup::Application::PID Monitor::Application::PID* This function allows the AC30V to be used in applications requiring a trim to the reference, depending on feedback from an external measurement device. Typically this will be used for process control, i.e. pressure or flow. Parameter Descriptions Setpoint This is connected to an Analog Input as part of the selected macro.
Page 342
D-70 Parameter Reference Parameter Descriptions 1931 PID Output Filter TC In order to help attenuate high frequency noise on the PID output, a first order output filter has been provided. This parameter determines the output filter time constant. 1932 PID Output Pos Limit The maximum positive excursion (limit) of the PID output.
D-71 Parameter Reference PMAC Flycatching Parameters::Motor Control::PMAC Flycatching This block performs a directional speed search. It allows the Drive to seamlessly catch a spinning motor before controlling the motor to the desired setpoint. This is especially useful for large inertia fan loads, where drafts in building air ducts can cause a fan to `windmill’. Parameter Descriptions 0689 PMAC Flycatching Enable...
D-72 Parameter Reference PMAC Motor Data Setup::Motor Control::MotorData PMAC Parameters::Motor Control::PMAC Motor Data Only available if PMAC Motor selected in Control Mode. The PMAC Motor Data contains the parameters needed to run and control of a PMAC motor. A PMAC motor is a Permanent Magnet AC Motor with sinusoidal back EMF.
Page 345
D-73 Parameter Reference Parameter Descriptions 0563 PMAC Torque Const KT Torque constant (Kt, Nm/A rms). This parameter is used to compute the current demand given a torque demand : Torque demand = KT x Current demand 0564 PMAC Motor Inertia Rotor inertia of motor.
D-74 Parameter Reference PMAC SVC Parameters::Motor Control::PMAC SVC Parameters related to the SVC Control mode of a PMAC Motor Parameter Descriptions 0467 PMAC SVC Auto Values Selection of pre-calculated values When selected, do some pre-calculations of the following PMAC SVC parameters: PMAC SVC LPF Speed Hz PMAC SVC P Gain PMAC SVC I Gain Hz...
Page 347
D-75 Parameter Reference Parameter Descriptions For a positive speed setpoint when the drive is switched ON : Speed input (1) Ramp (4) Startup time Startup speed Startup Current setpoint (3) time Torque ON Open Loop Closed loop (1) : User speed setpoint (2) : Internal speed setpoint (3) ;...
Page 348
D-76 Parameter Reference Parameter Descriptions For a negative speed setpoint when the drive is switched ON : Speed input (1) Startup Speed setpoint (2) time Ramp (4) Startup speed Startup Current setpoint (3) time Startup current Torque ON Open Loop Closed loop (1) : User speed setpoint (2) : Internal speed setpoint...
Page 349
D-77 Parameter Reference Parameter Descriptions 0477 PMAC SVC Start Time This parameter is used in conjunction with the PMAC SVC Open Loop Strt parameter. It selects the duration of Step 1 in the startup procedure used for starting motors: The value should be set up relatively to the motor inertia + load inertia. 0478 PMAC SVC Start Cur This parameter is used in conjunction with the PMAC SVC Open Loop Strt parameter.
Page 350
D-78 Parameter Reference Parameter Descriptions Up and Down Motion - Positive speed Speed input (1) Startup time Ramp (4) Speed setpoint (2) Startup speed 0.75 * Startup speed Current setpoint (3) Startup current Torque ON Open Loop Closed loop (1) : User speed setpoint (2) : Internal speed setpoint (3) ;...
Page 351
D-79 Parameter Reference Parameter Descriptions Negative Speed Speed input (1) Startup time Speed setpoint (2) 0.75 * Startup speed Startup speed Current setpoint (3) ramp (4) Startup current Torque ON Open Loop Closed loop (1) : User speed setpoint (2) : Internal speed setpoint (3) ;...
Page 352
D-80 Parameter Reference Parameter Descriptions Crossing zero speed Speed input (1) Startup time Ramp (4) Speed setpoint (2) Startup speed 0.75 * Startup speed 0.75 * Startup speed Startup speed Current setpoint (3) Startup current Startup current Torque ON Open Loop Closed loop (1) : User speed setpoint (2) : Internal speed setpoint...
Page 353
D-81 Parameter Reference Power Loss Ride Thru Parameters::Motor Control::Power Loss Ride Thru The block controls the behaviour of the drive during a power outage. When enabled, the drive attempts to keep the dc link high by regeneratively recovering the kinetic energy in the motor load in the event of a main power supply loss.
Page 354
D-82 Parameter Reference Functional Description When Pwrl Enable is set to TRUE, the block controls the behaviour of the drive during a power outage. This is achieved by ramping the speed setpoint to zero( Pwrl Decel Rate ). The dc link fall detection is triggered by Pwrl Trip Threshold. Pwrl Control Band determines the band of dc link ( between by Pwrl Trip Threshold and Pwrl trip Threshold + Pwrl Control Band ) while the speed septoint is ramped down to zero using Pwrl Decel Rate to try recovering the kinetic energy.
D-83 Parameter Reference Preset Speeds Setup::Application::Preset Speeds Monitor::Application::Preset Speeds* This function is available when the Presets macro is selected. The Presets function selects 1 of 8 values to be used as a reference. Parameter Descriptions 1916 Preset Speed 0 Preset Speed Output when Selected Preset equals 0 1917 Preset Speed 1 Preset Speed Output when Selected Preset equals 1...
Page 356
D-84 Parameter Reference Parameter Descriptions Select 1 This is connected to a Digital Input as part of the selected macro. It provides bit 1 of the Selected Preset number. Select 2 This is connected to a Digital Input as part of the selected macro. It provides bit 2 of the Selected Preset number. Functional Description Select 2 Select 1...
D-87 Parameter Reference Raise Lower Setup::Application::Raise Lower Monitor::Application::Raise Lower* Appears when the Raise/Lower macro is selected. The Raise/Lower function acts as an internal motorised potentiometer (MOP) used as a reference source. Parameter Descriptions 1901 RL Ramp Time Rate of change of the Output. Defined as the time to change from 0.00% to 100.00% . Note that the raise and lower rates are always the same.
Page 360
D-88 Parameter Reference Functional Description The table below describes how Output is controlled by Raise Input, Lower Input and Reset Input. Reset Raise Input Raise Output Action TRUE Output tracks Reset Value FALSE TRUE FALSE Output ramps up to Maximum Value at Ramp Time FALSE FALSE TRUE...
D-89 Parameter Reference Ramp Parameters::Motor Control::Ramp This function forms part of the reference generation. It provides the facility to control the rate at which the Drive will respond to a changing setpoint demand. Parameter Descriptions 0484 Seq Stop Method VHz Volts/Hz control mode only Selects stopping mode that the controller will use once the run command has been removed.
Page 362
D-90 Parameter Reference Parameter Descriptions 0486 Acceleration Time The time that the Drive will take to ramp the setpoint from 0.00% to 100.00% when Ramp Type is LINEAR. 0487 Deceleration Time The time that the Drive will take to ramp the setpoint from 100.00% to 0.00% when Ramp Type is LINEAR. 0488 Symmetric Mode Select whether to use Acceleration Time and Deceleration Time pair of ramp rates, or to use Symmetric Time to define the ramp...
Page 363
D-91 Parameter Reference Parameter Descriptions 0498 Ramping Active Set TRUE when ramping. 0499 Ramp Spd Setpoint Input Input speed setpoint to the ramp 0500 Ramp Speed Output Output speed 0501 Jog Setpoint The setpoint is the target reference that the Drive will ramp to 0502 Jog Acceleration Time The time that the Drive will take to ramp the jog setpoint from 0.00% to 100.00%.
Page 364
D-92 Parameter Reference Functional Description The s-ramp output takes the form shown below. Acceleration Deceleration Jerk 1 Jerk 4 Jerk 2 Jerk 3 Time (secs) Jerk Acceleration Velocity AC30V series Variable Speed Drive www.comoso.com...
D-93 Parameter Reference Real Time Clock Parameters::Device Manager::Real Time Clock Parameter Descriptions 1186 Time and Date Time and Date in the format yyyy/mm/dd hh:mm:ss Functional Description IO Option Fitted with Real Time Clock When an IO Option is fitted, (part number 7004-01-00 or 7004-02-00), this parameter reports the time from the associated Real Time Clock hardware.
D-94 Parameter Reference Runtime Statistics Parameters::Device Manager::Runtime Statistics Parameter Descriptions 1139 Control Board Up Time The time in seconds for which the control board has been powered, either by 24v or from the 3-phase supply. 1252 HV SMPS Up Time The time in seconds for which the drive has been powered from the 3-phase supply.
D-95 Parameter Reference Scale Setpoint Parameters::Motor Control::Scale Setpoint This function defines 100% speed in RPM. Parameter Descriptions 0464 100% Speed in RPM Maximum rpm set by the user Functional Description The Drive is commanded to run the motor at a certain speed, which is derived from various sources, such as comms, analog inputs, commands from the keypad, etc.
D-96 Parameter Reference SD Card Parameters::Device Manager::SD Card Details of the SD Card fitted in the Drive. Parameter Descriptions 1033 Card State The state of the SD Card will either be: NO CARD no card detected in slot INITIALISING a card has been detected but is still preparing for use READY the card inserted can be used CARD FAULT...
D-97 Parameter Reference Sequencing Parameters::Motor Control::Sequencing These parameters allow the user of the AC30V to monitor the status and affect the behaviour of the DS402 drive state machine as described in detail in Appendix B “Sequencing Logic”. Parameter Descriptions 0591 Local Local (GKP) of Control and Reference.
Page 370
D-98 Parameter Reference 0681 Comms Reference Reference from Fieldbus 0682 Reference Monitor (read-only) Reference updated from the active source. This will either be the value of the 0592 Local Reference, 0680 App Reference (terminals) or 0681 Comms Reference depending on which source is currently selected. AC30V series Variable Speed Drive www.comoso.com...
D-99 Parameter Reference Setup Wizard Parameters::Device Manager::Setup Wizard These parameters configure the operation of the Setup Wizard. Parameter Descriptions 1005 Language Identifies the currently selected language. The languages supported are: English French German Spanish Italian Custom 1006 Run Wizard? Changing this parameter to TRUE will cause the GKP to re-start the Setup Wizard. This parameter is automatically reset to FALSE on exiting the Setup Wizard.
D-100 Parameter Reference Skip Frequencies Setup::Application::Skip Frequencies Function availability depends on macro selected. This function is used to prevent the Drive operating at frequencies that cause mechanical resonance in the load. Parameter Descriptions 1908 Skip Freq Band 1 The width of skip band 1 in Hz. 1909 Skip Frequency 1 The centre frequency of skip band 1 in Hz.
Page 373
D-101 Parameter Reference Setting a Frequency to 0 disables the corresponding band. Setting a Band to 0 causes the value of Band 1 to be used for this band. Drive Frequency Setpoint Frequency 1 Frequency 2 The behaviour of this function is illustrated below. Drive Frequency Skip band...
Page 374
D-102 Parameter Reference Drive Frequency Frequency 2 Setpoint Frequency 1 AC30V series Variable Speed Drive www.comoso.com...
D-103 Parameter Reference Slew Rate Parameters::Motor Control::Slew Rate Designed for VOLTS/Hz motor Control Mode. This function prevents over-current and over-voltage faults occurring due to a rapidly changing setpoint. Parameter Descriptions 0360 Slew Rate Enable Enable/Disable slew rate limit 0361 Slew Rate Accel Limit Maximum rate at which the setpoint can be changed away from zero 0362 Slew Rate Decel Limit...
D-104 Parameter Reference Slip Compensation Parameters::Motor Control::Slip Compensation Designed for VOLTS/Hz motor Control Mode. The slip compensation function allows the Drive to maintain motor speed in the presence of increased load. Parameter Descriptions 0354 Slip Compensatn Enable Enable/Disable slip compensation 0356 SLP Motoring Limit Maximum compensated speed in motor control...
D-105 Parameter Reference Soft Menus Parameters::Device Manager::Soft Menus Parameter Descriptions 0908 Control Screen Mode Defines the operation of the Control Screen DISABLED AUTO CUSTOM When set to DISABLED, the Control Screen menu is hidden. When set to AUTO, the contents of the Control Screen menu depends on the sequencing mode of the drive, (local, remote or communications).
D-106 Parameter Reference Spd Direct Input Parameters::Motor Control::Spd Direct Input Only apply to SVC control mode, IM or PMAC. Parameter Descriptions 0528 Direct Input Select The direct input to the speed loop is an analog input which is sampled synchronously with the speed loop. This ensures that the speed loop always has the most up-to-date value of the input, allowing it to respond faster.
D-107 Parameter Reference Spd Loop Diagnostics Parameters::Motor Control::Spd Loop Diagnostics Settings Refer to the diagram in Spd Loop function. Only applies to SVC control mode, IM or PMAC. Parameter Descriptions 0533 Total Spd Demand RPM This diagnostic shows the final values of the speed demand in rpm obtained after summing all sources. This is the value which is presented to the speed loop 0534 Total Spd Demand %...
D-108 Parameter Reference Spd Loop Settings Parameters::Motor Control::Spd Loop Settings This function block controls the speed of the motor by comparing the actual speed to the demanded speed, and applying more or less torque in response to the error. Only applies to SVC control mode, IM or PMAC. Parameter Descriptions 1246 Speed Loop Auto Set...
Page 381
D-109 Parameter Reference 0518 Speed Loop Int Preset The integral term will be preset to this value when the drive starts. 0519 Spd Loop Dmd Filt TC The speed demand is filtered to reduce ripple. The filter is first order with time constant equal to the value of this parameter. 0520 Spd Loop Fbk Filt TC The speed feedback is filtered to reduce ripple.
Page 382
D-110 Parameter Reference Torque Demand Isolate Direct input Direct Ip Limits Filter On Torque Speed Torque Low pass filter Demand Demand PI Controller Speed Low pass filter Feedback Int Preset Int defeat Pi output Aux torque demand Speed error Symmetric Torque Limit Total speed demand...
D-111 Parameter Reference Speed Ref Parameters::Motor control::Speed Ref This function holds all the parameters concerning the generation of the setpoint reference (reference ramp, speed trim, setpoint reverse, etc.). Parameter Descriptions 1264 Ref Min Speed Clamp Minimum value for Ramp Speed Output 1265 Ref Max Speed Clamp Maximum value for Ramp Speed Output...
D-112 Parameter Reference Stabilisation Parameters::Motor Control::Stabilisation Designed for VOLTS/Hz motor Control Mode. Parameter Descriptions 0364 Stabilisation Enable Enable/Disable stabilisation Functional Description Enabling this function reduces the problem of unstable running in induction motors. This can be experienced at approximately half full speed, and under low load conditions.
D-113 Parameter Reference Stack Inv Time Parameters::Motor Control::Stack Inv Time The purpose of the inverse time is to automatically reduce the drive current limit in response to prolonged overload conditions. For a short time given by Short Overload Time, the drive is able to provide the Short Overload Level For a long time given by Long Overload...
Page 386
D-114 Parameter Reference Parameter Descriptions 0350 Inv Time Up Rate Ramp value to ramp up current when overload condition disappears 0351 Inv Time Down Rate Ramp value to reach the aiming point under prolonged overload condition 0352 Inv Time Warning The protection starts to integrate overload conditions 0353 Inv Time Active...
D-115 Parameter Reference Stall Trip Parameters::Trips::Stall Trip The function protects the motor from damage that may be caused by continuous operation beyond specification. Parameter Descriptions 0906 Stall Limit Type Enumerated Value : Stall Limit Type TORQUE CURRENT TORQUE OR CURRENT This parameter determines whether the stall trip operates on motor toque, on motor current, on motor torque or motor current.
D-116 Parameter Reference Torque Limit Parameters::Motor Control::Torque Limit This function allows you to set the maximum level of motor rated torque which is allowed before torque limit action occurs. If the estimated motor torque is greater than the Actual Pos Torque Lim value, the motor speed is controlled to maintain the torque at this level. A similar situation occurs if the estimated motor torque is less than the Actual Neg Torque Lim value.
Page 389
D-117 Parameter Reference Functional Description Values in %, as a % of motor rated torque Positive Torque Lim Actual Pos Torque Lim Pos torque lim Negative Torque Lim Symmetric Torque Lim Internal torque limit Actual Neg Torque Lim Neg Torque Main Torque Lim Torque Limit AC30V series Variable Speed Drive...
D-118 Parameter Reference Thermistor Setup::Inputs and Outputs::Option Parameters::Option IO::Thermistor Parameter Descriptions 1184 Thermistor Type Defines the thermistor type. This is used when generating the MOTOR OVERTEMP trip. NTC, (Negative Temperature Co-efficient) PTC, (Positive Temperature Co-efficient) KTY, (a linear temperature measuring device). 1185 Thermistor Resistance The resistance measured across the thermistor terminals.
D-119 Parameter Reference Tr Adaptation Parameters::Motor Control::Tr Adaptation When the motor control strategy is set to Closed Loop vector, i.e. using encoder feedback, it is important to know the actual value of the rotor time constant. This value is measured by the autotune, but it will change as the motor temperature changes. The purpose of this module is to track the changing value of the rotor time constant, and to use all available feedback information to make the best possible estimate of its actual value at any given time.
D-120 Parameter Reference Trips History Parameters::Trips::Trips History Parameter Descriptions 0895 Recent Trips[10] The Recent Trips array is a record of the last 10 faults that caused the drive to disable the stack. Each entry has the same format as the First Trip parameter, (see Trips Status).
D-121 Parameter Reference Trips Status Parameters::Trips::Trips Status Parameter Descriptions 0696 First Trip An enumerated value that shows the trip that caused the AC30 to disable the stack. When multiple trips are active at the same time, (for example Over Current followed by Over Temperature), this parameters shows the first trip that the AC30 detected. Refer to Chapter 10 “Trips and Fault Finding”, for details of each trip source.
D-122 Parameter Reference VDC Ripple Parameters::Trips::VDC Ripple This function contains parameters and data associated to the VDC ripple detection and trip condition Parameter Descriptions 0912 VDC Ripple Filter TC Time constant of the First order Low pass filter applied to the raw VDC Ripple 0915 VDC Ripple Trip Hyst Hysteresis on the VDC ripple level for trip condition.
D-123 Parameter Reference Voltage Control Parameters::Motor Control::Voltage Control Designed for VOLTS/Hz motor Control Mode. This function allows the motor output volts to be controlled in the presence of dc link voltage variations. This is achieved by controlling the level of PWM modulation as a function of measured dc link volts.
D-124 Parameter Reference Web Server Setup::Communications::Base Ethernet Setup::Environment Parameters::Base Comms::Web Server Refer to Chapter 12 “Ethernet”. AC30V series Variable Speed Drive www.comoso.com...
D-125 Parameter Reference Parameter Table This table is a complete list of all the parameters in the AC30V. PNO: The parameter number, a unique identifier for this parameter. Name: The parameter’s name as it appears on the GKP and web page. Path(s): The navigation path(s) to this parameter on the GKP and web page.
Page 398
D-126 Parameter Reference The write qualifier. ALWAYS The parameter has no write restrictions STOPPED The parameter is only writable when the motor is not being controlled CONFIG The parameter may only be written when the drive is in CONFIGURATION mode (NOT READY TO SWITCH ON) NEVER The parameter is monitor only View:...
Page 399
D-127 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus 0:-10..10 V Setup::Inputs and Outputs::Base IO USINT 1:0..10 V Anin 01 Type ALWAYS OPERATOR 0001 00529 Parameters::Inputs And Outputs::IO Configure (enum) 2:0..20 mA 3:4..20 mA USINT 0:-10..10 V 0002 Anin 02 Type Same as PNO 1...
Page 400
D-128 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Digout Value.Relay 01 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 0027 00581 Digout Value.Relay 02 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 0028 00583 0031 Digout Value.Digout 11 Same as PNO 5 BOOL FALSE...
Page 401
D-129 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus 0:OK 1:HARDWARE MISMATCH 2:INVALID USINT Comms Diagnostic Same as PNO 45 CONFIGURATION NEVER OPERATOR 0051 00629 (enum) 3:MAPPING FAILED 4:EXCEPTION 5:UNSUPPORTED OPTION 0052 Comms Diagnostic Code Same as PNO 45 DWORD NEVER OPERATOR...
Page 402
D-130 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Write Mapping[10] Same as PNO 120 UINT 0000 0000 to 2149 CONFIG TECHNICIAN 0131 00789 Write Mapping[11] Same as PNO 120 UINT 0000 0000 to 2149 CONFIG TECHNICIAN 0132 00791 0133...
Page 403
D-131 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus 0:SETUP 1:NW INIT 2:PRE-OPERATIONAL 3:STOP Monitor::Communications::Option USINT CANopen State 4:OPERATIONAL NEVER OPERATOR 0211 00949 Parameters::Option Comms::CANopen (enum) 5:BUS OFF 6:RESERVED 7:EXCEPTION 8:NONE Setup::Communications::Option 0212 CANopen Node Address USINT 1 to 127 CONFIG TECHNICIAN 7...
Page 404
D-132 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Setup::Communications::Option 0226 ENet Producing Inst WORD 0064 CONFIG TECHNICIAN 00979 Parameters::Option Comms::EtherNet IP ENet Consuming Inst Same as PNO 226 WORD 0096 CONFIG TECHNICIAN 0227 00981 Monitor::Communications::Option USINT 0228 Modbus RTU State Same as PNO 46...
Page 405
D-133 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Autotune Test Disable.Stator Resistance Same as PNO 255 BOOL FALSE STOPPED TECHNICIAN 6 0258 01043 Autotune Test Disable.Leakage Inductance Same as PNO 255 BOOL FALSE STOPPED TECHNICIAN 6 0259 01045 0260...
Page 406
D-134 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus SLP Regen Limit Parameters::Motor Control::Slip Compensation REAL 0 to 600 RPM ALWAYS TECHNICIAN 6 0357 01241 Slew Rate Enable Parameters::Motor Control::Slew Rate BOOL TRUE ALWAYS TECHNICIAN 0360 01247 0361 Slew Rate Accel Limit Parameters::Motor Control::Slew Rate...
Page 407
D-135 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus VHz User Freq Parameters::Motor Control::Fluxing VHz ARRAY[0..10] STOPPED ENGINEER 0423 01373 VHz User Freq[0] Parameters::Motor Control::Fluxing VHz REAL 0.0 to 100.0 STOPPED ENGINEER 0424 01375 0425 VHz User Freq[1] Parameters::Motor Control::Fluxing VHz REAL 10.0...
Page 408
D-136 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Symmetric Time Parameters::Motor Control::Ramp TIME 10.000 0.000 to 3000.000 ALWAYS TECHNICIAN 0489 01505 Sramp Continuous Parameters::Motor Control::Ramp BOOL FALSE ALWAYS TECHNICIAN 0490 01507 0491 Sramp Acceleration Parameters::Motor Control::Ramp REAL 10.0 0.0 to 100.0...
Page 409
D-137 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus 0:NONE 1:3.5 A 400 V 2:4.5 A 400 V 3:5.5 A 400 V 4:7.5 A 400 V 5:10.0 A 400 V 6:12.0 A 400 V 7:16.0 A 400 V 8:23.0 A 400 V 9:32.0 A 400 V 10:38.0 A 400 V...
Page 410
D-138 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus App Control Word.SWITCH ON Parameters::Motor Control::Sequencing BOOL FALSE ALWAYS ENGINEER 0611 01749 App Control Word.ENABLE VOLTAGE Parameters::Motor Control::Sequencing BOOL FALSE ALWAYS ENGINEER 0612 01751 0613 App Control Word.NOT QUICKSTOP Parameters::Motor Control::Sequencing BOOL FALSE...
Page 411
D-139 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Control Word.EXTERNAL FAULT Parameters::Motor Control::Sequencing BOOL NEVER TECHNICIAN 0653 01833 Control Word.USE COMMS CONTROL Parameters::Motor Control::Sequencing BOOL NEVER TECHNICIAN 0655 01837 0656 Control Word.USE COMMS REFERENCE Parameters::Motor Control::Sequencing BOOL NEVER TECHNICIAN...
Page 412
D-140 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus USINT 0690 PMAC Fly Search Mode Parameters::Motor Control::PMAC Flycatching Same as PNO 312 ALWAYS TECHNICIAN 01907 (enum) PMAC Fly Search Time Parameters::Motor Control::PMAC Flycatching TIME 0.200 0.100 to 60.000 ALWAYS TECHNICIAN 0691...
Page 413
D-141 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus 5:06 CURRENT LIMIT 6:07 MOTOR STALL 7:08 INVERSE TIME 8:09 MOTOR I2T 9:10 LOW SPEED I 11:12 INTERNAL OVERTEMP 12:13 MOTOR OVERTEMP 13:14 EXTERNAL TRIP 14:15 BRAKE SHORT CCT 15:16 BRAKE RESISTOR 16:17 BRAKE SWITCH DWORD...
Page 414
D-142 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus 0:01 OVER VOLTAGE 1:02 UNDER VOLTAGE 2:03 OVER CURRENT 3:04 STACK FAULT 4:05 STACK OVER CURRENT 5:06 CURRENT LIMIT 6:07 MOTOR STALL 7:08 INVERSE TIME 8:09 MOTOR I2T 9:10 LOW SPEED I 10:11 HEATSINK OVERTEMP...
Page 415
D-143 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Active 1 - 32.22 VDC RIPPLE Same as PNO 763 BOOL NEVER OPERATOR 0785 02097 Active 1 - 32.23 BASE MODBUS BREAK Same as PNO 763 BOOL NEVER OPERATOR 0786 02099...
Page 416
D-144 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Warnings 1 - 32.11 HEATSINK OVERTEMP Same as PNO 829 BOOL NEVER OPERATOR 0840 02207 Warnings 1 - 32.12 INTERNAL OVERTEMP Same as PNO 829 BOOL NEVER OPERATOR 0841 02209 0842...
Page 417
D-145 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus VDC Ripple Sample Parameters::Trips::VDC Ripple TIME 0.009 0.001 to 0.100 ALWAYS ENGINEER 0916 02359 VDC Ripple Level Parameters::Trips::VDC Ripple REAL 0 to 500 NEVER ENGINEER 0917 02361 0918 Filtered VDC Ripple Parameters::Trips::VDC Ripple REAL...
Page 418
D-146 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Warranty Trips Parameters::Trips::Trips History ARRAY[0..2] NEVER ENGINEER 0968 02463 USINT 0969 Warranty Trips[0] Parameters::Trips::Trips History Same as PNO 696 NEVER ENGINEER 02465 (enum) USINT 0970 Warranty Trips[1] Parameters::Trips::Trips History Same as PNO 696 NEVER ENGINEER...
Page 419
D-147 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Monitor::Trips 0998 RTA Code UINT 0 to 65535 NEVER OPERATOR 02523 Parameters::Device Manager::Device State RTA Data Same as PNO 998 DWORD NEVER OPERATOR 0999 02525 Parameters::Device Manager::Device 1001 Save All Parameters BOOL FALSE...
Page 420
D-148 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Control Board Up Time Parameters::Device Manager::Runtime Statistics UDINT 0 to Max NEVER ENGINEER 1139 02805 USINT 0:RUN 1140 Run Key Action Parameters::Keypad::Local Control STOPPED OPERATOR 02807 (enum) 1:JOG USINT 1141 View Level...
Page 421
D-149 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Monitor::Communications::Base Modbus 1241 Open Connections USINT 0 to 255 NEVER OPERATOR 03009 Parameters::Base Comms::Modbus Speed Loop Auto Set Parameters::Motor Control::Spd Loop Settings BOOL TRUE ALWAYS TECHNICIAN 1246 03019 Ratio Load Mot Inert Parameters::Motor Control::Spd Loop Settings REAL...
Page 422
D-150 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Setup[9] Same as PNO 1312 UINT 0000 0000 to 2149 ALWAYS OPERATOR 1321 03169 Setup[10] Same as PNO 1312 UINT 0000 0000 to 2149 ALWAYS OPERATOR 1322 03171 1323 Setup[11] Same as PNO 1312...
Page 423
D-151 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Warranty Trips Record.22 VDC RIPPLE Parameters::Trips::Trips History BOOL NEVER ENGINEER 1430 03387 Setup::Inputs and Outputs::Base IO 1441 Anout 01 ABS BOOL FALSE ALWAYS OPERATOR 03409 Parameters::Inputs And Outputs::IO Configure Recent Trip Times Parameters::Trips::Trips History ARRAY[0..9]...
Page 424
D-152 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus 0:01 OVER VOLTAGE 1:02 UNDER VOLTAGE 2:03 OVER CURRENT 3:04 STACK FAULT 4:05 STACK OVER CURRENT 5:06 CURRENT LIMIT 6:07 MOTOR STALL 7:08 INVERSE TIME 8:09 MOTOR I2T 9:10 LOW SPEED I 10:11 HEATSINK OVERTEMP...
Page 425
D-153 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus AR Trip Mask.22 VDC RIPPLE Same as PNO 1469 BOOL TRUE ALWAYS TECHNICIAN 1494 03515 AR Trip Mask.23 BASE MODBUS BREAK Same as PNO 1469 BOOL TRUE ALWAYS TECHNICIAN 1495 03517...
Page 426
D-154 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus 0:IDLE 1:SAVING 2:RESTORING 3:VERIFYING 4:DONE 5:CANNOT START 6:FAILED USINT Clone Status Same as PNO 1534 7:NO SD CARD NEVER TECHNICIAN 1543 03613 (enum) 8:VERIFY FAILED 9:FILE NOT OPENED 10:FILE INCOMPATIBLE 11:FILE FAILURE 12:POWER MISMATCH...
Page 427
D-155 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus Monitor::Communications::Base Modbus 1632 Mapping Valid BOOL NEVER OPERATOR 03791 Parameters::Base Comms::Modbus Application User Boost Parameters::Motor Control::Fluxing VHz REAL 0.00 0.00 to 25.00 ALWAYS OPERATOR 1633 03793 Start Delay Parameters::Motor Control::Motor Sequencer TIME 0.000...
Page 428
D-156 Parameter Reference Name Path(s) Type Default Range Units View Notes MBus PID Output Filter TC Setup::Application::PID TIME 0.100 0.000 to 10.000 ALWAYS TECHNICIAN 1931 04389 PID Output Pos Limit Setup::Application::PID REAL 100.00 0.00 to 105.00 ALWAYS TECHNICIAN 1932 04391 1933 PID Output Neg Limit Setup::Application::PID...
D-157 Parameter Reference Table of Parameters in Alphabetical Order This table is a list of all the parameters in the AC30V showing the parameter name, number and the section in this appendix in which the parameter is described. Parameter Name Block Parameter Name Block...
Page 430
D-158 Parameter Reference Parameter Name Block Parameter Name Block Parameter Name Block 0414 Deflux Delay Pattern Generator 0202 Fixed Gateway Address Option Ethernet 0417 Main Torque Lim Torque Limit 1635 Delay To Start Motor Sequencer 0200 Fixed IP Address Option Ethernet 1636 Manufacturing Flags Drive info...
Page 431
D-159 Parameter Reference Parameter Name Block Parameter Name Block Parameter Name Block 1098 Password in Local Graphical Keypad 0497 Ramp Hold Ramp 0520 Spd Loop Fbk Filt TC Spd Loop Settings 0560 PMAC Back Emf Const KE PMAC Motor Data 1643 Ramp Hold Active Ramp Hold...
D-161 Parameter Reference Power Dependent Parameter Defaults The tables below shows the parameters whose default value is dependent on the Power Stack. NONE 3.5 A 400 V 4.5 A 400 V 5.5 A 400 V 7.5 A 400 V 10.0 A 400 V 12.0 A 400 V 16.0 A 400 V 23.0 A 400 V...
Page 434
D-162 Parameter Reference 45.0 A 400 V 60.0 A 400 V 73.0 A 400 V 87.0 A 400 V 105 A 400 V 145 A 400 V 180 A 400 V 205 A 400 V 260 A 400 V Brake Resistance Ohms 0251 Brake Rated Power...
E Plan Library For information on the E Plan library go to www.eplan.co.uk web site. To obtain layout diagrams from our E Plan Library go to www.parker.com/ssd and then click on “Support” then EPLAN Macro Downloads. AC30V series Variable Speed Drive www.comoso.com...
Technical Specifications Technical Specifications Appendix F: Understanding the Product Code MODEL NUMBER The unit is fully identified using a four block alphanumeric code which records how the drive was calibrated, and its various settings when dispatched from the factory. This can also be referred to as the Product Code. Product Coding Scheme Typical example: 31V-4D0004-BF-2S0000 (as shown in the example below).
Technical Specifications ENVIRONMENTAL DETAILS Operating Temperature Operating temperature is defined as the surrounding air temperature of the drive, when the drive and other equipment adjacent to it is operating at worst case conditions. NORMAL DUTY 0°C to 40°C, derate up to a maximum of 50°C HEAVY DUTY 0°C to 45°C, derate up to a maximum of 50°C Output power is derated linearly at 2% per degree centigrade for temperature exceeding the maximum rating for the drive.
Technical Specifications EARTHING/SAFETY DETAILS Earthing Permanent earthing is mandatory on all units. • Use a copper protective earth conductor 10mm² minimum cross-section, or install a second conductor in parallel with the protective conductor to a separate protective earth terminal • The conductor itself must meet local requirements for a protective earth conductor Input Supply Details Drives without filters are suitable for earth referenced (TN) or non-earth referenced (IT) supplies.
Technical Specifications ELECTRICAL RATINGS (400V BUILD VARIANT) Power Supply = 380-480V ±10%, 50/60Hz ±5% Motor power, output current and input current must not be exceeded under steady state operating conditions. Minimum repetitive power up / power down cycle time = 10 mins Product Code Motor Power Output Current Input Current...
Page 441
Technical Specifications Power Supply = 380-480V ±10%, 50/60Hz ±5% Motor power, output current and input current must not be exceeded under steady state operating conditions. Minimum repetitive power up / power down cycle time = 10 mins Product Code Motor Power Output Current Input Current Estimated Switching Frequency...
Page 442
Technical Specifications Power Supply = 380-480V ±10%, 50/60Hz ±5% Motor power, output current and input current must not be exceeded under steady state operating conditions. Minimum repetitive power up / power down cycle time = 10 mins Product Code Motor Power Output Current Input Current Estimated Switching Frequency...
Page 443
Technical Specifications Power Supply = 380-480V ±10%, 50/60Hz ±5% Motor power, output current and input current must not be exceeded under steady state operating conditions. Minimum repetitive power up / power down cycle time = 10 mins Product Code Motor Power Output Current Input Current Estimated Switching Frequency...
Page 444
Technical Specifications Power Supply = 380-480V ±10%, 50/60Hz ±5% Motor power, output current and input current must not be exceeded under steady state operating conditions. Minimum repetitive power up / power down cycle time = 10 mins Product Code Motor Power Output Current Input Current Estimated Switching Frequency...
When group installed with the specified line reactor frame D, E, F, G, H & J sizes may be used on a supply rating delivering not more than 50,000 RMS Symmetrical amperes, 480V maximum, see table below for further information: Frame Size Motor Power Parker Part Number MTE Part Number Inductance mH Rated amps 380-480V 1.1kW / 1.5hp...
F-14 Technical Specifications ANALOG INPUTS/OUTPUTS AIN1 (X11/01), AIN2 (X11/02), AOUT1 (X11/03), AOUT2 (X11/04) Conforming to EN61131-2 Inputs Output AIN1: AOUT1: Range Range selected by parameter 0001 from: Range selected by parameter 0003 from: 0 to 10V, -10V to +10V, 0 to 20mA, 4 to 20mA 0 to 10V, -10V to +10V AIN2: AOUT2:...
F-15 Technical Specifications DIGITAL INPUTS DIN1 (X13/02) – DIN3 (X13/04), DIO1 (X12/01) – DIO4 (X12/04) Conforming to EN61131-2 Nominal Rated Voltage Operating Range DIN1, DIN2, DIN3, DIO1, DIO2, DIO2, DIO4: 0-5V dc = OFF, 15-24V dc = ON undefined state (absolute maximum input voltage ±30V dc) Input Threshold Typically 10V...
F-16 Technical Specifications USER 24V SUPPLY OUTPUT (X12/05) Nominal Open Circuit 24V (minimum 21V) Output Voltage Rated Output Current 140mA : The total current available is 140mA, either individually or as the sum of all digital outputs and User +24V Supply.
Page 453
Free phone: 00 800 27 27 5374 (from AT, BE, CH, CZ, DE, EE, ES, FI, FR, IE, IL, IS, IT, LU, MT, NL, NO, PT, SE, SK, UK) Parker Hannifin Manufacuring Limited Automation Group, SSD Drives Europe, New Courtwick Lane, Littlehampton, West Sussex.
Need help?
Do you have a question about the AC30 Series and is the answer not in the manual?
Questions and answers