High definition, multi-pulse, dual frequency side scan system (50 pages)
Summary of Contents for Edgetech 8242XS
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8242XS RELEASE U S E R H A R D W A R E M A N U A L 0004815_Rev_G 3/30/2018 EdgeTech 4 Little Brook Road West Wareham, MA 02576 Tel: (508) 291-0057 Fax: (508) 291-2491 www.EdgeTech.com...
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The information, figures, and specifications in this manual are proprietary and are issued in strict confidence on condition that they not be copied, reprinted, or disclosed to a third party, either wholly or in part, without the prior, written consent of EdgeTech. Any reproduction of EdgeTech supplied software or file sharing is strictly prohibited.
ATTENTION – READ THIS FIRST! All personnel involved with the installation, operation, or maintenance of the equipment described in this manual should read and understand the warnings and cautions provided below. CAUTION! This equipment contains devices that are extremely sensitive to static electricity.
HARDWARE VARIATIONS AND COMPATIBILITY The 8242XS Release contains both standard and proprietary hardware. At times, EdgeTech may change the standard components due to their availability or performance improvements. Although the component manufacturers—along with their models and styles—may change from unit to unit, replacement parts will generally be interchangeable.
Purpose of this Manual The purpose of this manual is to provide the user with information on the setup and use of EdgeTech’s 8242XS Release. Although this manual encompasses the latest operational features of the 8242XS, some features may be periodically upgraded. Therefore, the information in this manual is subject to change and should be used for reference only.
All equipment manufactured by EdgeTech is warranted against defective components and workmanship for a period of one year after shipment. Warranty repair will be done by EdgeTech free of charge. Shipping costs are to be borne by the customer. Malfunction due to improper use is not covered in the warranty, and EdgeTech disclaims any liability for consequential damage resulting from defects in the performance of the equipment.
The RMA will help identify returned equipment when it arrives at our receiving dock and enables tracking of the equipment while at our facility. The material should be shipped to EdgeTech, 4 Little Brook Road, West Wareham, MA 02576. Refer to the RMA number on all documents and correspondences.
FREE DOMICILE and must be delivered to our door. 5. Please send all shipping documents in advance of the shipment by email to service@edgetech.com. Providing EdgeTech with the shipping documents will enable us to follow up with the carrier on our end.
CUSTOMER SERVICE Customer service personnel at EdgeTech are always eager to hear from users of our products. Your feedback is welcome, and is a valuable source of information which we use to continually improve these products. Therefore, we encourage you to contact EdgeTech Customer Service to offer any suggestions...
USBL positioning systems, and bathymetric systems—that have become standards in the industry. EdgeTech has also consistently anticipated and responded to future needs through an active research and development program. Current efforts are focused on the application of cutting-edge CHIRP and acoustic technology.
TABLE OF CONTENTS ATTENTION – READ THIS FIRST! ......................iii Warnings, Cautions, and Notes ........................ iii HARDWARE VARIATIONS AND COMPATIBILITY .................. iv ABOUT THIS DOCUMENT ........................v Purpose of this Manual ..........................v Liability ..............................v Revision History ............................v WARRANTY STATEMENT ........................
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Tests ......................... 4-23 Post Deployment ........................4-24 5.0 MAINTENANCE ..........................5-1 Housing and Release Preparation and Care ................. 5-1 To Open the 8242XS ........................5-2 Tools ..............................5-2 8242XS Disassembly ....................5-2 Remove the Clevis End Cap ..................5-4 8242XS Assembly .......................... 5-7 Clevis End Cap Assembly ....................
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xiii Battery Replacement ........................5-9 Battery Replacement Procedure ................5-10 Battery Replacement Considerations ..............5-12 5.4.2.1 Battery Replacement ....................5-13 O-Ring Considerations ........................ 5-14 Additional O-Rings....................5-14 O-Ring Service Disassembly ..................5-14 General Cleaning and Inspection ....................5-16 Inspection Particulars ....................5-16 General Inspection and Replacement Schedule ............
LIST OF FIGURES Figure 1-1: An 8242XS Release in the Arctic Sea ..................1-1 Figure 2-1: PCB Connectors ........................2-1 Figure 2-2: ICD 8272-XS Short – 0010816 ....................2-4 Figure 2-3: ICD 8242XS Long – 0011329 ....................2-5 Figure 4-1: The Purge Port Plug ......................... 4-1 Figure 4-2: Remove the Purge Port Plug Retainer ..................
This manual describes the 8242XS, a field-proven, reliable, and versatile mooring instrument, functioning as both an Acoustic Release and Transponder. The 8242XS can also be used for specialized applications, such as the opening/closing of underwater valves and in Emergency Recovery Systems. The 8242XS has been designed for use as an instrument location and recovery system on oceanographic moorings and platforms.
SPECIFICATIONS Mechanical & Physical Specifications WARNING! The 8242XS is not intended for overhead lifting. Exercise extreme caution to prevent serious personal injury. Mechanical specifications for the 8242XS Release are as follows: SPECIFICATIONS VALUE Release mechanism Spring-driven, rotary type with advantage hook...
SECTION 2: SPECIFICATIONS Acoustic Specifications The acoustic specifications for the 8242XS unit are described in the following sub-sections. SPECIFICATIONS VALUE Transmit source level 192 dB re 1 µPascal-meter Command codes BACS commands Transponder sensitivity -80 dB re 1 µPascal > or = 44 dB re root Hz for jitter < +/- 0.5 milliseconds (3 σT).
2 years & 40,000 replies 2 years & 100,000 replies Replaceable Alkaline 4 years & 200,000 replies 4.5 years & 250,000 replies Replaceable Lithium 9 years & 500,000 replies Table 2-7: Battery Type Specifications Mechanical Drawings Mechanical Drawings for the 8242XS are shown below:...
This sheet includes the 8242XS’s commands, and transponder frequencies. Acoustic Efforts should be made to ensure that there is a clear acoustic path between the 8242XS Transducer and the source (typically a dunking Transducer from a deck unit). Structural elements of a mooring system which have significantly different acoustic impedance than that of seawater will cause absorption or reflection of acoustic signals, which will degrade the operation of the unit.
SECTION 3: SETUP AND INSTALLATION The status reply indicates one of four states: • "upright (within 45° of upright)" and released • "upright (within 45° of upright)" and not released • "tilted (more than 45° from upright)" and released • "tilted (more than 45°...
To use the 8242XS, the Housing MUST be opened so that the battery can be plugged into the JP5 header connector on the electronic board. Then, the unit must be closed and the Housing purged.
SECTION 5: MAINTENANCE 1. Remove the Purge Port Plug Retainer from the Release end of the Instrument by unscrewing the nylon 4-2. screw that holds it in place, shown in IGURE Figure 4-2: Remove the Purge Port Plug Retainer 2. Equalize pressure by removing the purge port plug, shown in 4-3.
Removing the Lifting Support 1. Remove the three titanium bolts from the top cage-clamp assembly. This must be done carefully. NOTE: The Bolt at the top of the Cage is shorter than the other two. CAUTION! Never put the socket wrench over both nuts when attempting to removing the Top Nut from the three titanium bolts.
SECTION 5: MAINTENANCE 2. Place a wrench into the gap between the Cages to pry one side of it off, shown in 4-5. IGURE Figure 4-5: Using a Wrench to Pry the Cage Apart 3. With a soft mallet, tap the cages free of the End Cap (two 1/2-inch diameter spreader rods are loose and will fall free of the cage as it is disassembled).
Removing the Transducer End CAUTION! Take care when removing the Transducer End Cap from the Housing, as the Transducer is plugged into the Electronics Assembly. 1. Grip the Transducer by its base close to the metal end cap, and pull the Transducer End Cap from the Housing, taking care not to squeeze or deform the Transducer.
SECTION 5: MAINTENANCE Applying Power The Electronics Assembly and Battery Pack are mounted to an aluminum tray, which is attached to the Release End Cap. Once the Transducer End Cap is removed, the battery can be plugged in. 1. Plug the 4-pin battery connector into the header JP5 on the circuit board. When doing so, ensure 4-10.
Closing the Transducer End Before closing the Transducer End, inspect the O-rings and O-ring mating surfaces and service if needed, refer to ERVICE AND NSPECTION CAUTION! Ensure the 4-pin battery pack cable connector alignment tabs are properly aligned with the power connector on the electronics assembly before pressing into place.
SECTION 5: MAINTENANCE Attaching the Lifting Support Figure 4-12: Cage Assembly for Transducer End Cap Put one side of the cage on. Tap it down softly with a mallet as shown in 4-13. IGURE Figure 4-13: Attach One Part of the Lifting Support...
2. Flip the unit over and put the other part of the cage on the top of the unit. a. Before tapping the other part of the cage with the mallet, align each of the two 1/2-inch diameter spreader rods into the spaces one at a time, as shown in 4-14.
Support Brackets. They 5-9. are vital to the operation of the 8242XS. Refer to IGURE 3. Start by replacing the two titanium bolts on the two sides of the top cage-clamp assembly. Replace the bolts with only one nut first as shown in 4-16.
4-11 NOTE: There are two different bolt lengths, the shorter bolt goes into the Top of the cage. 4. Replace the third titanium bolt on the top cage-clamp assembly. Replace with one nut at a time. a. It is impossible to use a wrench between the cage, so this is the only time to put the wrench on the bolt instead of the nuts.
SECTION 5: MAINTENANCE 4-12 Replace the Purge Port Plug CAUTION! Before reinserting the Purge Port Plug, ensure it is clean and free of debris. Even small debris can cause the unit to flood. Note: The shoulder on the Purge Port Plug is approximately flush with the end cap when it is inserted fully and the glass epoxy retainer is wrapped around the .19-inch diameter stub 1.
4-13 Leak Detection and Condensation Prevention EdgeTech 8242XS releases are provided with a 3/8-inch diameter purging port in the Clevis End Cap. The following procedure assumes the user has a vacuum pump, dry nitrogen gas cylinder, and compound pressure/vacuum gauge all arranged on a manifold setup. The recommended procedure for preparation of the instruments atmosphere is as follows: After checking that all other ports are sealed, draw a near -3 PSIG vacuum via the purging port.
No disassembly is required even after multiple firings (except for battery replacement). Figure 4-21: Clevis Rotation Drawing The Model 8242XS release is designed to be used with the EdgeTech Release Link. The release link will accept a standard 5/8inch shackle (maximum .77in [1.9 cm.] pin diameter and minimum 1.06in [2.7 cm.]) opening.
SECTION 5: MAINTENANCE 4-16 To Arm the Instrument: 1. When capturing the anchor link in the hook, be sure to support the Anchor Link and the Hook. pivoting the latch back over the T-Shaft. Figure 4-23: The Release Link Captured by the Release Hook 2.
4-17 3. Using the slotted arming tool, rotate the shaft clockwise until the internal mechanism ‘clicks’ and holds position. DO NOT FORCE THE MECHANISM FURTHER THAN NEEDED (approximately 40-inch- pounds torque is required to rotate the shaft 30 degrees clockwise). CAUTION! The Release Mechanism is armed after rotating the shaft.
SECTION 5: MAINTENANCE 4-18 Figure 4-26: The Armed T-Shaft Release Function After the RELEASE command has been decoded, the power supply is switched on to the motor. The internal torsion spring is released by the motor and provides torque to the t-shaped release shaft. When the T-shaped end of the shaft turns and aligns with the slot in the latch, a release will occur.
4-19 Release Latch Inspection (following high load in-air releases): It should be routine practice after any release (air or water) to inspect the release latch and release latch pin for flatness. In the absence of the damping effect of water or if very high loads are released, the hook latch and Release Hook exhibits significant dynamics.
SECTION 5: MAINTENANCE 4-20 On/Off Actuator Purge Port Plug Milled Slot Figure 4-28: On/Off Actuator Plug on the Clevis End OFF Position ON Position Figure 4-29: The ON and OFF Positions of the On/Off Actuator Plug On/Off Instructions Turning the On/Off Actuator On and Off is extremely simple. If this option was purchased, follow the instructions below.
4-21 4.5.1.1 On Instructions 1. Loosen Retainer, and move it out of the way, as shown in 4-30. IGURE Figure 4-30: Loosen the Retainer and Move It Out of the Way 2. Push On/Off Actuator Plug in. This will turn the On/Off Option ON, as shown in 4-31.
SECTION 5: MAINTENANCE 4-22 4.5.1.2 Off Instructions 1. Loosen Retainer, move it out of the way, as shown in 4-30. IGURE 2. Pull the On/Off Actuator Plug out so the off position groove is flush with the unit, as shown in 4-33.
Using a deck unit, ascertain whether the 8242XS is enabled or disabled by interrogating it if the unit has just been powered up it will be enabled. Unless otherwise specified, the 8242XS will be shipped from EdgeTech with the interrogate frequency tuned to 11 kHz and the reply frequency set to 12 kHz.
A visual inspection of the Housing and release mechanism should be performed to detect any signs of damage, excessive wear, corrosion, etc. If the 8242XS is not to be used again soon, the Unit should be turned off (battery unplugged - follow procedure described in sub-section 4.1).
5-6. IGURE The 8242XS releases are shipped with 12 PSIA (-2.5 PSIG) of dry nitrogen, which reduces moisture in the housing and helps to seat the O-Rings. Equalization of pressure by removal of the purge port plug will be necessary to gain entry into the instrument.
SECTION 5: MAINTENANCE To Open the 8242XS Should the need arise for service or replacement of parts, the following instructions detail complete disassembly and reassembly of the Unit. These instructions will build upon the instructions in section 4.1, as they follow some of the same initial steps, but are more in depth.
4. Disable power supply by disconnecting the connector from the battery pack to the main board. Note: Always unplug the Battery before unplugging the Transducer Cable. 5. Disconnect the transducer cable. Figure 5-2: The Unplugged Battery and Transducer Cables...
SECTION 5: MAINTENANCE Remove the Clevis End Cap 4. Remove the two titanium bolts from the lower clamp assembly. This must be done carefully. Follow the sub-steps below: CAUTION! Never put the socket wrench over both nuts when attempting to removing the Top Nut from the three titanium bolts.
5. Place a wrench into the gap between the two parts of the Clevis End Cap to pry one side of it off, shown in 5-4. IGURE Figure 5-4: Using a Wrench to Pry the Clevis End Cap Apart 6. With a soft mallet, tap the other half of the clamp to free the End Cap. Figure 5-5: Tapping the other end of the clamp with a soft Mallet...
SECTION 5: MAINTENANCE CAUTION! When removing the Release End Cap Assembly with the electronics attached, take care to pull the chassis out straight and not drag the chassis edge on the housing bore seal. 6. Remove the Release End Cap by carefully sliding the Electronics Assembly out of the Housing. Take care not to scratch the O-ring surfaces, shown in 5-6.
Inspect for scratches or nicks which will impair the O-ring efficiency. Apply a Very light coat of O-ring lubricant (EdgeTech recommends the use of Parker Super O-lube) to the piston O-ring surface to aid sliding insertion of the piston seal. Inspect the O-Rings for damage or manufacturing flaws such as tears, dimples or inclusions in the rubber.
SECTION 5: MAINTENANCE Figure 5-8: Cross Section of the Face Seal, Gland, and Back-up O-Rings 4. When the End Cap flange mates against the housing, be sure the O-ring is properly seated in the groove and is not crushed outside the groove between the end cap and housing. 5.
Titanium Hex Head Bolt Titanium Washer Nylon Shoulder Washer Nylon Shoulder Washer Titanium Washer (2) Titanium Hex Nuts Figure 5-9: Clamping Hardware 6. Continue tapping all parts of both clamps with the soft mallet until no further tightening of the hardware is possible.
CAUTION WHEN OPENING THE INSTRUMENT! CAUTION! The 8242XS’ Battery Pack is on the underside of the Electronics’ Assembly. To replace the battery, the Electronics board must be flipped upside down. This is safe. No components will touch the table if properly handled.
5-11 Battery Cable Transducer Cable Figure 5-10: The Plugged in Battery Cable and Transducer Cable 6. Remove the Clevis End, referring to sub-section 5.2.2. 7. Remove the four screws that connect the Battery Pack retaining brackets to the electronics chassis as shown in 5-11.
For Releases that use the replaceable alkaline or Lithium battery options, the user should exercise care in selecting replacement batteries. Check both the polarity and open circuit voltage of each cell. EdgeTech recommends: for Lithium Units Tadiran type TL-5920/S batteries. For Alkaline Units Energizer EN93 Type batteries.
For Alkaline Battery packs, 4.77 Volts is half of the packs potential, the two strings are connected in series. After reassembly, EdgeTech recommends purging the Release with dry Nitrogen, ensuring the batteries and electronics are operating in a dry, inert atmosphere. Refer to the...
5-14 O-Ring Considerations The 8242XS End Cap assemblies use a standard O-ring to provide watertight integrity to the Electronics Housing. Under normal usage, proper care, and lubrication, the O-ring should provide several years of usage. However, like the batteries, the O-ring is an inexpensive component, which is absolutely critical to the successful operation of the entire system.
5-15 Face Seal O-Ring Gland O-Ring & Backup O-Ring Figure 5-13: The Transducer End O-Rings Face Seal O-Ring Gland O-Ring & Backup O-Ring Figure 5-14: The Release End O-Rings Figure 5-15: The Purge Port Plug O-Rings...
SECTION 5: MAINTENANCE 5-16 General Cleaning and Inspection Whenever the Unit has been recovered from a deployment, the Unit should be cleaned and rinsed with fresh water to avoid salt buildup and deterioration of mechanical parts. A visual check of the Housing and release mechanism should be performed to detect any signs of damage, excessive wear, corrosion, etc.
5-19 0002737 BOM This table depicts the Material Call outs in 5-17: 8242XS MART M – 0002737 IGURE SSEMBLY DESCRIPTION EDGETECH MTL NUMBER ASSY TOP DUCER 8242 XS ACOUSTIC RELEASE ASM 1 ASSY SUB ELECTRONICS 8242 XS RELEASE ASM 2...
SECTION 5: MAINTENANCE 5-26 EDGETECH MTL DESCRIPTION NUMBER HARDWARE SCREW STD FLAT HD 100 PHILLIPS 1/4-20 0.50 INCH 316 SS MTL 43 BUSHING 8242 XS UPPER THRUST BEARING MTL 44 HARDWARE STANDOFF STD MALE / MALE 1/4-20 X 0.375 INCH MACHINED 303 SS MTL 45 BEARING THRUST 0.50 INCH BORE...
A.0 REMOTE RELEASE The Remote Release is a means of physically separating the Release and Transceiver ends of the 8242XS for use in certain operations. Mechanical Drawings A Mechanical Drawings of the Remote Release is shown below.
When a Tandem is used with a mooring it can be recovered by releasing the 8242XS Release. In the event of a failure of the mooring to detach from the anchor, the RELEASE command can be sent to both 8242XS’s freeing both the oblong ring and chain assembly.
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