Edgetech BRT6000 User Hardware Manual

Nab burn wire release and transponder
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BRT6000 NAB BURN WIRE RELEASE
AND TRANSPONDER
U S E R H A R D W A R E M A N U A L
0015286_REV_D
2/10/2025
EdgeTech
4 Little Brook Road
West Wareham, MA 02576
Tel: (508) 291-0057
Fax: (508) 291-2491
www.EdgeTech.com

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Summary of Contents for Edgetech BRT6000

  • Page 1 BRT6000 NAB BURN WIRE RELEASE AND TRANSPONDER U S E R H A R D W A R E M A N U A L 0015286_REV_D 2/10/2025 EdgeTech 4 Little Brook Road West Wareham, MA 02576 Tel: (508) 291-0057 Fax: (508) 291-2491...
  • Page 2 The information, figures, and specifications in this manual are proprietary and are issued in strict confidence on condition that they not be copied, reprinted, or disclosed to a third party, either wholly or in part, without the prior written consent of EdgeTech. Any reproduction of EdgeTech-supplied software or file sharing is prohibited.
  • Page 3: Attention - Read This First

    ATTENTION – READ THIS FIRST! All personnel involved with installing, operating, or maintaining the equipment described in this manual should read and understand the warnings and cautions provided below. CAUTION! This equipment contains devices that are extremely sensitive to static electricity.
  • Page 4: Hardware Variations And Compatibility

    HARDWARE VARIATIONS AND COMPATIBILITY The BRT6000 NAB Burn Wire Release and Transponder contains both standard and proprietary hardware. At times, EdgeTech may change the standard components due to their availability or performance improvements. Although the component manufacturers and their models and styles may change from unit to unit, replacement parts will generally be interchangeable.
  • Page 5: About This Document

    We take pride in the products we manufacture and want you to be entirely satisfied with your equipment. Purpose of this Manual The purpose of this manual is to provide the user with information on the setup and use of EdgeTech’s BRT6000 NAB. Although this manual encompasses the latest operational features of the BRT6000 NAB, some features may be periodically upgraded.
  • Page 6: Warranty Statement

    All equipment manufactured by EdgeTech is warranted against defective components and workmanship for a period of one year after shipment. Warranty repair will be done by EdgeTech free of charge. Shipping costs are to be borne by the customer. Malfunction due to improper use is not covered in the warranty, and EdgeTech disclaims any liability for consequential damage resulting from defects in the performance of the equipment.
  • Page 7: Returned Material Authorization

    Refer to the RMA number on all documentation and correspondences. All returned materials must be shipped prepaid. Freight collect shipments will not be accepted. All equipment should be adequately insured for shipping, but equipment belonging to EdgeTech must be insured for the total value.
  • Page 8: Customer Service

    CUSTOMER SERVICE Customer service personnel at EdgeTech are always eager to hear from users of our products. Your feedback is welcome and a valuable source of information we use to improve these products continually. Therefore, we encourage you to contact EdgeTech Customer Service to offer any suggestions or to request...
  • Page 9: Company Background

    — for the acquisition of underwater data, including marine, estuarine, and coastal applications — for over 50 years. EdgeTech responds to the needs of the scientific, naval, and offshore communities by providing industry- leading equipment — such as Sub-Bottom Profilers, Side Scan Sonar, Acoustic Releases, USBL Positioning Systems, and Bathymetric Systems —...
  • Page 10: Table Of Contents

    Standard Command Functions ..................... 2-4 2.2.5 Transponder Specifications ....................2-5 Power Supply Specifications ...................... 2-5 Environmental Specifications ....................2-5 Mechanical Drawings ......................... 2-6 Installation ..........................3-1 Acoustic Considerations ......................3-1 3.1.1 Bio-Fouling Prevention ......................3-1 BRT6000 NAB Burn Wire Release and Transponder 0015286_REV_D...
  • Page 11 Voltage Output Testing ....................5-8 Leak Detection and Condensation Prevention ................5-9 Post Deployment ........................5-10 MAINTENANCE ........................6-11 General Cleaning and Inspection ..................... 6-11 Opening the BRT6000 NAB ...................... 6-11 6.2.1 BRT6000 Disassembly ......................6-11 6.2.2 Disassembly ........................6-11 6.2.3...
  • Page 12: List Of Figures

    LIST OF FIGURES Figure 1-1: BRT6000 NAB With Integrated Transducer ................1-1 Figure 1-2: BRT6000 NAB With Integrated Transducer and Transducer Cage Installed ......1-1 Figure 1-3: BRT6000 NAB With Separate Transducer ................1-1 Figure 2-1: ICD BART 6000 Burn Wire Release Transponder NAB With Remote Transducer (Page 1) ..2-6 Figure 2-2: ICD BART 6000 Burn Wire Release Transponder NAB With Remote Transducer (Page 2) ..
  • Page 13: List Of Tables

    xiii LIST OF TABLES Table 2-1: Mechanical Specifications ......................2-3 Table 2-2: Command Specifications ......................2-3 Table 2-3: Allowed Tone Pairs........................2-4 Table 2-4: Standard Command Functions ....................2-4 Table 2-5: Transponder Specifications ....................... 2-5 Table 2-6: Power Supply Specifications ..................... 2-5 Table 2-7: Operating and Storage Temperature ..................
  • Page 14: Overview

    In addition, there are many specialized uses of the BRT6000, such as controlling the opening and closing valves in underwater and emergency recovery systems. The BRT6000 is made of Nickel Aluminum Bronze, making it rugged and durable enough for the harshest marine environments.
  • Page 15: Basic Functionality

    The Release commands will cause the BRT6000 to apply a voltage to the appropriate burn wire output pins on the bulkhead connector. The release commands can be sent and will cause a release whether the system is enabled or disabled. The enable and disable function only controls the transponder section.
  • Page 16: Specifications

    NiAlBz, Stainless Steel (Transducer Base), Neoprene Housing Material Rubber (Transducer Boot) Table 2-1: Mechanical Specifications 2.2 Acoustic Specifications The acoustic specifications for the BRT6000 NAB are described in the following sub-sections. 2.2.1 Command Specifications Specifications for the command receiver are as follows: SPECIFICATION VALUE...
  • Page 17: Extended Bacs Command Structure

    Applies Voltage to Burn wire; can burn for a duration of 15 minutes BURN 1 Applies Voltage to Burn wire; can burn for a duration of 15 minutes BURN 2 Stops Burn Wire Activation TERMINATE BURN Table 2-4: Standard Command Functions BRT6000 NAB Burn Wire Release and Transponder 0015286_REV_D...
  • Page 18: Transponder Specifications

    Lockout Time 1.0 Sec Table 2-5: Transponder Specifications 2.3 Power Supply Specifications The BRT6000 NAB uses a welded alkaline Battery Pack as a power supply. Specifications for this battery pack are shown in the following table: SPECIFICATION VALUE 2 years Design Life (@ 0°...
  • Page 19: Mechanical Drawings

    2.5 Mechanical Drawings A mechanical drawing for the BRT6000 NAB is shown on the following page: Figure 2-1: ICD BART 6000 Burn Wire Release Transponder NAB With Remote Transducer (Page 1)
  • Page 20: Figure 2-2: Icd Bart 6000 Burn Wire Release Transponder Nab With Remote Transducer

    Figure 2-2: ICD BART 6000 Burn Wire Release Transponder NAB With Remote Transducer (Page 2)
  • Page 21: Installation

    3.1 Acoustic Considerations Efforts should be made to ensure a clear acoustic path between the BRT6000 NAB Transducer and the source (typically a dunking transducer attached to a deck unit). The top causes of signal degradation include syntactic foam, plastic floats, and floatation, including glass spheres.
  • Page 22: Commands

    COMMANDS When the appropriate command is decoded, the system will apply the power from the battery stack to the correct pin for that command. Release command 1 applies voltage to pin 2 of the end cap connector. Release command 2 applies voltage to pin 3 of the end cap connector. Pin 1 of the end cap connector is ground.
  • Page 23: Operating Instructions

    BRT6000 Burn Wire Release Transponder. 5.1 First Use The battery must be connected to start using the BRT6000 NAB. EdgeTech ships releases with batteries disconnected to prevent an unnecessary drain on battery life. To connect the battery, the release housing must be opened, the battery plugged in, and then release reassembled and purged.
  • Page 24: Removing The Transducer End

    5.1.2 Removing the Transducer End The transducer end of the release will have an integrated transducer or the connector for a separate cable connected transducer, depending on the configuration purchased. To remove the transducer end cap: 1. Disconnect the transducer cable from the release end cap if using a release with a separate transducer.
  • Page 25: Applying Power

    If misaligned, damage to the electronics may occur, rendering the Board JP5 Release unusable until repaired. Connector The BRT6000 Burn Wire Release will ping once after it has powered up, and the transponder will be enabled. Battery Cable Connector Figure 5-5 Connecting the NAB-6000BRT Battery...
  • Page 26: Closing The Transducer End

    5.1.4 Closing the Transducer End Before closing the Transducer End, inspect the O-rings and O-ring mating surfaces and service if needed. To close the Release End: 1. Gently guide the transducer end cap back into the housing, taking care not to damage the sealing surface of the Housing or pinch any cables, as shown 5-6.
  • Page 27: Replacing The Purge Port Plug

    Configuration card shipped with the unit. If the commands are not being received, verify the unit serial number matches what’s on the configuration sheet to ensure you’re configured to the correct unit. 1. Using the Deck Unit, ascertain whether the BRT6000 NAB is enabled or disabled by interrogating.
  • Page 28: Voltage Output Testing

    If the Unit has just been turned on, it will be enabled. b. Unless otherwise specified, the BRT6000 NAB will be shipped from EdgeTech, with the interrogate frequency tuned to 11 kHz and the reply frequency set to 12 kHz.
  • Page 29: Leak Detection And Condensation Prevention

    Figure 5-7: Assy Sub Cable BART End Cap VSG-3F Burn Wire Drawing (PN 0023018) 5.3 Leak Detection and Condensation Prevention EdgeTech’s releases have a 5/16-inch diameter purging port on the bottom connector end cap. This allows for the instrument's atmosphere to be purged for deployment. The recommended procedure for preparation of the instrument's atmosphere is as follows.
  • Page 30: Post Deployment

    • If the BRT6000 NAB is being shipped or stored, it should be disabled to conserve battery life. Likewise, if the BRT6000 NAB is not used again soon, the Unit should be turned off and the battery unplugged. If the Unit is to be stored for an extended period of time, the batteries should be removed.
  • Page 31: Maintenance

    6-11 MAINTENANCE The BRT6000 NAB requires minimal maintenance, including pre-deployment preparations, checks, and post-deployment cleaning. Critical tasks include battery replacement, O-ring care and maintenance, and general cleaning, inspection, and lubrication of operational elements. NOTE: For questions about replacement parts or other inquiries about...
  • Page 32: Figure 6-1: The Unplugged Battery Cable And Plugged-In Transducer Cable

    6-12 CAUTION! The ends and bore of the housing are O-ring seating surfaces. They must be protected while the unit is disassembled. Any scratches will impair the performance of the O-rings and may result in leaks. 6-1. 3. Unplug the Battery Cable from its header on the Circuit Board, as shown in IGURE Transducer Cable...
  • Page 33: Brt6000 Nab Assembly

    Inspect for scratches or nicks which will impair the O-ring efficiency. Apply a Very light coat of O-ring lubricant (EdgeTech recommends using Parker Super O-lube) to the piston O-ring surface to aid sliding insertion of the piston seal. Inspect the O-rings for damage or manufacturing flaws such as tears, dimples, or inclusions in the rubber.
  • Page 34 6-14 2. Slip the electronics into the housing. Connect the transducer cable and the battery after the electronics are in the housing and before the transducer end cap is inserted. CAUTION! Do not pinch or damage wires when inserting the assembly into the housing.
  • Page 35: Battery Replacement

    6-15 Figure 6-4: Upper and Lower Clamps and Titanium Bolt Hardware. 6. Continue tapping all parts of both clamps with the soft mallet until no further tightening of the hardware is possible. Use a torque wrench if available and torque all six of the titanium fasteners to between 175 and 200 in.
  • Page 36: Figure 6-5: Battery Pack And [4] Bracket Screw Locations

    6-16 CAUTION! Battery replacements should always be done on a hard and dry surface, such as a table or workbench, to prevent damage to all components using electrical safety equipment. A grounding wrist strap is suggested. 3. Disconnect the battery cable from the electronics assembly (JP5). 4.
  • Page 37: O-Ring Considerations And Care

    (if needed) with alcohol. Inspect for scratches or nicks, which could impair the O-ring’s ability to provide a seal. 4. Next, apply a light coat of O-ring lubricant to the surfaces and O-rings. EdgeTech recommends Parker Super O-Lube. Be sure to use only silicone grease on the housing and O-ring to facilitate the insertion of the end cap.

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