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unGer Hydro Power RO System RO40C Operating Instructions Manual

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OPERATING INSTRUCTIONS
Unger Germany GmbH
Piepersberg 44 • 42653 Solingen • Germany
Tel.: +49 (0) 212 2207-0 • Fax: +49 (0) 212 2207-222
E-Mail: ungereurope@ungerglobal.com • www.ungerglobal.com
www.ungerglobal.com
Quality Tools for Smart Cleaning
READ THE OPERATING
INSTRUCTIONS BEFORE SWITCHING
ON THE SYSTEM!
KEEP IT IN THE IMMEDIATE VICINITY
OF THE MACHINE AT ALL TIMES!
Original operating instructions
Revision Status: Version 1.1
1

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Summary of Contents for unGer Hydro Power RO System RO40C

  • Page 1 KEEP IT IN THE IMMEDIATE VICINITY OF THE MACHINE AT ALL TIMES! Original operating instructions Revision Status: Version 1.1 Unger Germany GmbH Piepersberg 44 • 42653 Solingen • Germany Tel.: +49 (0) 212 2207-0 • Fax: +49 (0) 212 2207-222 E-Mail: ungereurope@ungerglobal.com • www.ungerglobal.com...

  • Page 2: Table Of Contents

    Content Quality Tools for Smart Cleaning Introduction ........................ 4 General information ..................... 4 Intellectual and industrial property rights ............4 Property and legal deficiencies ................4 Explanation of signs ..................... 5 1.4.1 Instructions for use ..................5 1.4.2 Enumerations ..................... 5 1.4.3 Hazard classes ....................
  • Page 3 Content Quality Tools for Smart Cleaning Preparing for use ....................... 15 Construction of the HydroPower RO ..............15 Interfaces ......................15 Transport and storage ..................16 4.3.1 Transportation .................... 16 4.3.2 Storage ...................... 17 4.3.3 Operation the HydroPower RO ..............17 Commissioning ....................

  • Page 4: Introduction

    Claims for material and legal deficiencies presuppose that the operator shall submit the defect in writing without delay, but at the latest within two working days. Unger Germany GmbH is in no case responsible for damage to the system itself, or damage caused by the unit due to improper handling of the product.

  • Page 5: Explanation Of Signs

    GmbH. In the corresponding descriptions this will be called „Software“in this manual. Unger Germany GmbH has protective rights to this software. In cases where these rights are owned by third parties, Unger Germany GmbH has the corresponding rights of use.

  • Page 6: Hazard Classes

    Introduction Explanation of signs Quality Tools for Smart Cleaning 1.4.3 Hazard classes Safety instructions are shown in this manual with standardized illustrations and symbols. Depending on the probability of the occurrence and severity of the consquence, the following hazard classes are used: DANGER Indicates a hazardous situation that can lead to serious injury or death.

  • Page 7: Warning Signs

    Introduction Explanation of signs Quality Tools for Smart Cleaning 1.4.4 Warning signs Warning of a hazard. Warning of electrical voltage. Warning of overpressure in containers. Warning of hot surfaces. Warning of suspended loads. Warning of injury to the limbs. 1.4.5 Mandatory signs Application tips and other useful information.

  • Page 8: Nameplate

    Introduction Nameplate Quality Tools for Smart Cleaning Nameplate Each HydroPower RO from Unger Germany GmbH has a nameplate on the side. Pic. 1 Nameplate Obligation of the operator The HydroPower RO is used in the commercial sector. The operator must adhere to the statutory obligations to work safety.

  • Page 9: Training Of Staff

    Contact address Unger Germany GmbH Piepersberg 44 42653 Solingen Germany Telephone: (49) 0212 / 22 07–0 Fax: (49) 0212 / 22 07–2 22 service@ungerglobal.com...

  • Page 10: About Hydropower Ro

    About HydroPower RO Using the HydroPower RO Quality Tools for Smart Cleaning About HydroPower RO Using the HydroPower RO 2.1.1 Intended use The HydroPower RO is used for the filtration of drinking water by demineralisation for the purpose of glass and surface cleaning. The HydroPower RO is intended for commercial use only.

  • Page 11: Pressure Ratings

    About HydroPower RO Scope of delivery Quality Tools for Smart Cleaning 2.2.4 Pressure ratings Input pressure [bar] 1 ... 6 Max. operating pressure [bar] 2.2.5 Dimensions quick overview Height [mm] 1070 Width [mm] Depth [mm] Empty weight [kg] 75 kg 2.2.6 Media connections Standard feedwater connection thread ["]...

  • Page 12: Safety

    Safety General safety regulations Quality Tools for Smart Cleaning Safety General safety regulations 3.1.1 Basic principles Special safety regulations may apply to certain activities. Safety instructions and warnings are given in the respective sections of the operating instructions. Operate the HydroPower RO only: •...

  • Page 13: Mechanical Hazards

    Before each use, perform a visual inspection of the power cable for damage. If you notice any damage, contact your distributor. Maintenance on the electrical components of the system may only be carried out by employees of Unger Germany GmbH or their authorized specialist dealers / technicians. Thermal hazards Burns due to hot surfaces.

  • Page 14: Hazards From Materials And Substances

    Safety Hazards from materials and substances Quality Tools for Smart Cleaning Hazards from materials and substances The safety data sheets of the materials and substances can be found online at www.ungerglobal.com/downloads-safety-data-sheets. Irritation to the eyes, skin and respiratory tract through carelessness. Avoid any contact with the resin when replacing the DI resin cartridge.

  • Page 15: Preparing For Use

    Preparing for use Construction of the HydroPower RO Quality Tools for Smart Cleaning Preparing for use Construction of the HydroPower RO Manometer 1 2 3 Filter selection buttons Display STOP button RO membrane 2 On/Off knob DI resin filter 3 x water outlet Front plate to reach the pump reset 10 Pump ventilation slot 11 Main switch (green: On / red: Off)

  • Page 16: Transport And Storage

    Preparing for use Transport and storage Quality Tools for Smart Cleaning Transport and storage 4.3.1 Transport The HydroPower RO is delivered on a pallet by a forwarding company. The HydroPower RO is carefully tested and packaged before shipment. However, damage during transport cannot be ruled out.

  • Page 17: Storage

    Preparing for use Transport and storage Quality Tools for Smart Cleaning 4.3.2 Storage If the unit is not in use for more than 7 days, the membranes must be protected according to the storage instructions, see chapter „7.2.4 Membrane protection“. 4.3.3 Operating the HydroPower RO Carbon/sediment combi pre-filter...

  • Page 18: Commissioning

    Preparing for use Commissioning Quality Tools for Smart Cleaning Commissioning CAUTION Slight injuries due to pressurized containers possible. The 4 filter vessels are pressurized during operation. Never open a filter vessel during operation. Check if the hoses and tubes are water-tight and fit properly before commissioning the system.
  • Page 19 Preparing for use Commissioning Quality Tools for Smart Cleaning 7. The system is automatically initialized. The resin is first by-passed. This is followed by a stabilization of the filters, in which a status measurement is carried out, so that all values are displayed correctly. 8.

  • Page 20: Operation Of The Hydropower Ro

    Operation of the HydroPower RO General information Quality Tools for Smart Cleaning NOTE You can adjust the amount of pure water produced by moving the on / off knob within the blue control range. Centre position = Recommended working position for an optimal membrane life.

  • Page 21: Controls, Buttons And Switches

    Operation of the HydroPower RO Controls, buttons and switches Quality Tools for Smart Cleaning Controls, buttons and switches Manometer Filter selection buttons - PRE: Carbon/sediment combi pre-filter 1 2 3 - RO 1: RO membrane 1 - RO 2: RO membrane 2 - DI: DI resin filter Display STOP button...
  • Page 22 Operation of the HydroPower RO The settings menu Quality Tools for Smart Cleaning Select the top menu item to set the LANGUAGE: • Press the ENTER button to select. • The current selection is highlighted in yellow. Select the menu item UNITS to set the unit of measure for water.

  • Page 23: Cleaning Surfaces With The Hydropower Ro / Normal Operation

    We recommend regulating the water pressure between the 3 hoses, especially with height differences, with a valve. For example the UNGER hose connection # 18330 incl. water switch or the UNGER HiFloControl # TMOOV, regulate the water quantity at the water fed pole.

  • Page 24: Switching Off The Hydropower Ro

    Operation of the HydroPower RO Switching off the HydroPower RO Quality Tools for Smart Cleaning Switching off the HydroPower RO When the HydroPower RO is switched off, a self-cleaning process starts. For 1 minute, 100% of the incoming water flows with increased pressure through the RO membrane 1 and the RO membrane 2 and is discharged through the concentrate hose at the rear.

  • Page 25: Software Update

    Software Update Quality Tools for Smart Cleaning Software Update On the Unger website, system updates are offered as required. If you have registered there, you will automatically be informed about updates. To perform the software update, proceed as follows: 1. Go to www.ungerglobal.com/ro.

  • Page 26: Procedure For Malfunctions

    Faults and messages Procedure for malfunctions Quality Tools for Smart Cleaning Procedure for malfunctions The following warning messages may appear in the display during operation: Water pressure too low The inlet pressure from the water line is too low to provide the desired filter performance.

  • Page 27: Troubleshooting

    Faults and messages Troubleshooting Quality Tools for Smart Cleaning Overpressure Overpressure can occur when the water pressure from the tap is more than 6 bar. To check the water pressure of the line, proceed as follows: 1. Stop the HydroPower RO by pressing the STOP button. The manometer indicates the line pressure.

  • Page 28: Maintenance And Servicing

    DANGER Electric shock possible through live parts. Maintenance on the electrical components of the system should only be carried out by employees of Unger Germany GmbH or their authorized specialist dealers / technicians. CAUTION Burns due to hot surfaces possible.

  • Page 29: Maintenance And Maintenance Plan

    If the unit will not be in use for more than 7 days, the membrane must be protected according to the storage instructions, see chapter „7.2.4 Membrane protection.“ If the membrane is not regularly flushed or protected with the UNGER membrane care agent, there is a risk of blockage and thus a strong performance limitation or damage.

  • Page 30: Membrane Protection

    If the HydroPower RO is not in use for an extended period of time (longer than 7 days), the membrane must be protected against blockage. For this purpose, there is the UNGER Membrane Care Agent (Order No. 15436). You need one bottle (1l) for each membrane. This preserves the current state of the membrane and prevents reduced performance and/or damage after sitting for a longer period of time.

  • Page 31: Repair And Replacement Of Parts

    Repair and replacement of parts Quality Tools for Smart Cleaning Repair and replacement of parts You will find a spare part list on the Unger website www.ungerglobal.com/RO with parts that you can change yourself. For any further repairs, please contact your dealer.
  • Page 32 Maintenance and servicing Repair and replacement of parts Quality Tools for Smart Cleaning 5. Pull out the filter cartridge. 6. Insert a new filter cartridge into the HydroPower RO. With the carbon/sediment combi pre-filter, the flow direction does not matter. After the change, the value must be reset in the menu item FILTER CHANGE, see chapter „9 Evaluation possibilities“.

  • Page 33: Switching Off The Device

    DANGER Electric shock and burns due to live parts possible. Maintenance on the electrical components of the system may only be carried out by employees of Unger Germany GmbH or their authorized specialist dealers / technicians. CAUTION Burns due to hot surfaces possible.

  • Page 34: Recycling

    In order to avoid danger to the environment, an approved specialist company is to be commissioned to dispose of the filter cartridges. The local authority can provide information on this. Return the HydroPower RO for disposal to Unger Germany GmbH. www.ungerglobal.com...

  • Page 35: Evaluation Options

    Evaluation options Settings menus Quality Tools for Smart Cleaning Evaluation options Settings menus Under the menu item TOTAL VOLUME, you can see how much water has already been fed into the HydroPower RO and how much water has been produced so far. Under the menu item AVERAGES you will find the average concentration of the water at the water inlet and outlet.

  • Page 36: Proofreading Documents

    Electrical equipment of machines - General requirements This is confirmed by the EC Declaration of Conformity. Unger Germany GmbH NOTE The system is only intended for professional use and operation at 230 V / 50 Hz in an industrial low-voltage network.

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