Amphenol UTX SERIES Instruction Manual
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Amphenol UTX SERIES Instruction Manual

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编制(Prepared by) :
日期（Date） :
SOP-001QF-07 REV. A
UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
太阳能连接器UTX系列
PV Connector UTX Series
UTX 线端太阳能连接器
UTX PV CABLE CONNECTOR
UTX 板端太阳能连接器
UTX BULKHEAD PV CONNECTOR
Johnny Wang
2017-06-30
本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol.
uncontrolled copy
文件编号 (File Name) :WI-S035-ENG-UTX REV.G
审核(Checked by) :
日期（Date） :
Allen Wan
2017-07-05
Page 1 of 21

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Summary of Contents for Amphenol UTX SERIES

  • Page 1 UTX PV CABLE CONNECTOR UTX 板端太阳能连接器 UTX BULKHEAD PV CONNECTOR 编制(Prepared by) : 审核(Checked by) : Johnny Wang Allen Wan 日期（Date） : 2017-06-30 日期（Date） : 2017-07-05 SOP-001QF-07 REV. A Page 1 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...

  • Page 2: Table Of Contents

    5.1 线端连接器组装 ........................13 For Cable connector assembling 5.2 板端连接器组装 ..........................17 For bulkhead connector assembling 5.3 连接器对插及解锁 ..........................18 Connector mating and un-mating SOP-001QF-07 REV. A Page 2 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...
  • Page 3 6. 电缆状态 ..........................19 Cable routing 7. 防尘帽安装 ........................19 Dust cap assembly 8. 更新记录 ..........................21 Revision record 9. 附表 ............................22 Attached table SOP-001QF-07 REV. A Page 3 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...

  • Page 4: 警告

    WI-S047-ENG-connector (but not limited to this file). If some certain chemicals which are not specified in the Sensitive Chemicals List must be introduced, please contact Amphenol for further confirmation before the proposed use of these chemicals. It is out of scope of quality assurance if the unconfirmed chemicals lead to the product failure.

  • Page 5: 产品信息

    Sub-district, Guangming New District, Shenzhen, Guangdong, 518103 P. R. Full Address China 3.产品信息 Product information 3.1) 产品图片: Product pictures UTX 线端连接器（TUV&UL&JET&ETL认证）： UTX cable connector (TUV&UL&JET&ETL APPROVALS) SOP-001QF-07 REV. A Page 5 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...
  • Page 6 UTX M12 板端连接器（TUV&UL认证）： UTX M12 bulkhead connector (TUV&UL APPROVALS) UTX-H 线端连接器（TUV认证）： UTX-H cable connector (TUV APPROVALS) UTX-H M12 板端连接器（TUV认证）： UTX-H M12 bulkhead connector (TUV APPROVALS) SOP-001QF-07 REV. A Page 6 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...

  • Page 7: 连接器料号

    Stamping forming contact part number for reel 备注：机加工端子无单独料号。 Note: Cold forming contacts are supplied standard with the connectors. 冲压端子 机加工端子 Stamping forming contact Cold forming contact SOP-001QF-07 REV. A Page 7 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...

  • Page 8: 工具及应用

    Strip tool for 2.5/4/6mm² PV cable UTX连接器蓝色扳手: UTXTWA001 Wrench tool for UTX: UTX-XL连接器蓝色扳手: UTXTWL001 Wrench tool for UTX-XL: UTX连接器套筒: H4TTW100 Open-end back cap spanner: SOP-001QF-07 REV. A Page 8 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...

  • Page 9: 剥线流程

    请注意不要伤及铜丝, 见下图 4.2.1 到图 4.2.3。 Amphenol specified strip tool (H4TS0000) can be used in this step. First adjust the stripe stopper, then put the cable in corresponding notch to strip the length of 7±0.5mm. Be careful NOT to nick conductors. See below pictures from 4.
  • Page 10 Min. 401 N 端子压接好后的效果见图 4.3.6 及图 4.3.7. See below pictures 4. 3.6 and 4.3.7 for crimping result. 图 4.3.6 图 4.3.7 Picture 4.3.6 Picture4.3.7 SOP-001QF-07 REV. A Page 10 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...

  • Page 11: 冲压端子压接流程

    端子槽内， 然后将要压接的端子放入压线钳钳口, 并对应正确的定位器孔位压接， 见图 4.4.1 至图 4.4.5. 压 接后端子电缆拔出力要求需要满足表 4.4.1 要求。 Amphenol specified crimp tool (UTXTC0002) can be used in this step. Insert striped cable into contact barrel and insure all conductor strands are captured in the contact barrel. Crimp contact barrel by using the corresponding crimping die, See below pictures from 4.
  • Page 12 H/W Ratio(高度/宽度比率)：50%≤ X ≤75% Compression Ratio(压缩比率)：70%≤ X ≤90% 2.5mm²/14AWG 上刀模 2.5mm²/14AWG 下刀模 2.5mm²/14AWG Up Blade 2.5mm²/14AWG Down Blade 图 4.4.9 图4.4.8 Picture 4.4.8 Picture 4.4.9 SOP-001QF-07 REV. A Page 12 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...

  • Page 13: Crimp Process For Stamping Forming Contacts

    Crimped contacts with cable 将已压接好的端子从连接器后端插入，当插到位后会听到“滴”的卡位声，端子插入后不可再拔出, (端子的压接方法及剥线请参考工具应用4.2到4.4), 见下图5.1.1到图5.1.4。 Insert contact cable assembly into back of male and female connector. A “click” should be heard or felt SOP-001QF-07 REV. A Page 13 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...
  • Page 14 For female end connector For male end connector 图 5.1.5 Picture 5.1.5 连接器边缘在白色区域内 The edge of connector locate within the white area 图 5.1.6 Picture 5.1.6 SOP-001QF-07 REV. A Page 14 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...
  • Page 15 See the acting point when connector was screwed by body or cap, as below picture from 5.1.5 to picture 5.1.8 受力面 Action surface 图 5.1.5 图 5.1.6 Picture 5.1.5 Picture 5.1.6 SOP-001QF-07 REV. A Page 15 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...
  • Page 16 如图 5.1.9 及图 5.1.10。如果客户使用扭力扳手组装连接器，可用安费诺专用连接器套筒(H4TTW100) 进行组装,如图 5.1.11 及图 5.1.12。 Amphenol specified wrench tool (UTXTWA001 for UTX and UTXTWL001 for UTX-XL) can be used in this step， as below picture 5.1.9 and 5.1.10. Customer can use open-end back cap spanner (H4TTW100) if customer use electric torque controlled wrench tool to tighten the cap，as below picture 5.1.11 and 5.1.12..

  • Page 17: 板端连接器组装 For Cable Connector Assembling

    4.扭矩要求只针对安费诺太阳能线材。不同的线材组装完成后都需达到 IP68 及拉力测试要求（无端子状 态下吊重 20Lb，一分钟） 。 These torque force apply to Amphenol PV cable only. The cable assembly should pass IP68 and Pullout test (20Lb, Min, without contact) which UTX and UTX-XL PV connector assembled with different PV cable. 5.线材线芯只能用铜线芯。...

  • Page 18: 连接器对插及解锁 For Bulkhead Connector Assembling

    For mating, align the 2 half connectors and mate them together by hand until a “click” is heard and/or felt. For un-mating, since the Amphenol UTX and UTX-XL connector complies with the NEC 2008 690.33, a tool is required to disconnect the connector once mated.
  • Page 19 UTX 系列连接器的解锁，如图 5.3.1 及图 5.3.2。UTX 系列与 H4 系列互配时也可用蓝色扳手 UTXTWA001 进行解锁。 Amphenol specified wrench tool (UTXTWA001 for UTX and UTXTWL001 for UTX-XL) or Universal tool (H4TU0000) should be used in this step. See below picture 5.3.1 and 5.3.2. The wrench tool UTXTWA001 is adapted if UTX series and H4 series mated.
  • Page 20 UTXPM) if connector can't be mated in time, so as to prevent the internal of connector be contaminated. See picture 7.1 and 7.2. 图 7.1 图 7.2 Picture 7.1 Picture 7.2 SOP-001QF-07 REV. A Page 20 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...
  • Page 21 Tel: 1-520-285-5114 1-888-364-9011 Tel: +39 02 93254.204 Tel: +9716-7422494 Tel: +86 755 2881 8389 Fax: 1-520-397-7169 Fax:+39 02 93254.444 Fax:+9716-7422941 Fax:+86 755 2991 8310 SOP-001QF-07 REV. A Page 21 of 21 本文最终解释权归安费诺所有/ Final interpretation is owned by Amphenol. uncontrolled copy...
  • Page 22     Page  1 of 6  Final inter rpretation is own ed by Amphenol                                                                                    ...
  • Page 23     Page  2 of 6  Final inter rpretation is own ed by Amphenol                                                                                    ...
  • Page 24     Page  3 of 6  Final inter rpretation is own ed by Amphenol                                                                                    ...
  • Page 25     Page  4 of 6  Final inter rpretation is own ed by Amphenol                                                                                    ...
  • Page 26     Page  5 of 6  Final inter rpretation is own ed by Amphenol                                                                                    ...
  • Page 27         Amphe enol Industrial Opera tions Amphen nol Industrial Operati ions Europe Amphenol Mi iddle East Enterprise es FZE Amphenol Technol logy Shenzhen Ltd 40-60 D Delaware Avenue Via Barb baiana 5 Office C-37 P PO Box 21107...

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