Related Manuals for CNC-Step RaptorX-SL1200-S15
Summary of Contents for CNC-Step RaptorX-SL1200-S15
- Page 1 Operating Instructions RaptorX-SL-Series SL1200-S15 / S20 ▪ SL2200-S15 / S20 ▪ SL3200-S15 / S20 https://www.cnc-step.de/en Status: 29.11.2017...
- Page 2 (variable bridge clearance: 150mm, 300mm or 400mm) plus the travel range of the Z axis of 300mm (at no extra cost). This operating description will show you how to install, operate and service a CNC- portal system. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 2 Support: +49 (0)2831/91021-50...
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Page 3: Table Of Contents
Behaviour in case of Fire or Accident .................. 31 MEASURES IN CASE OF ACCIDENT ................31 OR FIRE ..........................31 Environmental Protection ..................... 32 2.10 Labels and Signs ......................32 CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 3 Support: +49 (0)2831/91021-50 06.10.2010... - Page 4 OFF BALANCE CENTRE OF GRAVITY ................53 FALLING HAZARD BY LOAD OFF BALANCE OR CENTRE OF GRAVITY ....53 Transport Inspection......................54 Packaging ..........................54 CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 4 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 5 Emergency Stop ........................78 MAINTENANCE ......................79 Safety during Maintenance ....................79 Spare Parts ..........................80 Maintenance Schedule ......................82 Maintenance Procedures ....................... 83 CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 5 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 6 APPENDIX ......................101 11.1 Accessories ........................101 C U S T O M E R S E R V I C E ................... 102 CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 6 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 7: General
WARNING! Indicates a potentially dangerous situation which could lead to serious injury or death if ignored. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 7 Support: +49 (0)2831/91021-50 06.10.2010... - Page 8 The below mentioned symbols are used to indicate further infor- Other symbols and icons mation relating to the correct use of the machine: Symbol Description Step by step instructions Results by specific actions CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 8 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 9: Limitation Of Liability
Any breach of this obligation shall result in liability for damages. The right to any further claims remains reserved. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 9 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 10: Safety
- Modification or changing of the machine resulting in changes to the working area or operational parameters. - Operation of the machine with flammable coolants. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 10 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 11: Basic Dangers
The safety instructions and warnings given in the other chapters of this manual have to be observed to reduce health risks and to avoid dangerous situations. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 11 Support: +49 (0)2831/91021-50... -
Page 12: Danger In Electrical Systems
- Do not bridge or disable fuses. When changing fuses observe correct amperage Protect live parts from moisture. Moisture can lead to short circuiting. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 12 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 13: Danger Of Mechanical Parts
- During operation do not touch the rotating tools - Before changing tools always secure machine against an accidental restart or uncontrolled movements. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 13 Support: +49 (0)2831/91021-50 06.10.2010... - Page 14 - Maintenance may only be performed while the machine is turned off. - Always wear protective clothing in the working area. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 14 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 15 - Handle tools carefully and correctly. - When transporting tools be aware of the weight of the equipment. - Wear proactive gloves and safety shoes. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 15 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 16: Danger Due To High Or Low Temperatures
- When operating the tools or work-pieces always wear heat resistant clothing and gloves. - Before starting work ensure that all surfaces have reached ambient room temperature. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 16 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 17: Danger Of Fire
Zink or Titanium an extraction system is required and caution must be observed. - In case of fire, stop working and evacuate the area. Activate the fire alarm. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 17 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 18: Danger Of Radiation
- Do not place any data storage devices or credit cards, etc. near the magnetic fields as these may be wiped out. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 18 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 19: Danger From Chemical Compounds
Contact with Toxic coolants can result in illness. - Avoid direct skin contact. - Remove oil or grease from skin immediately - Avoid breathing fumes or gasses from oils or grease. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 19 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 20: General Dangers In The Workplace
The Operator is the person using the machine for business or Operator commercial purposes directly or through a 3rd party, who will carry the legal responsibility for the use of the machine. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 20 Support: +49 (0)2831/91021-50 06.10.2010... - Page 21 If a security fence or protection has been installed as per the instruction manual, a CE certificate may be supplied with the machine in place of a manufacturer’s declaration. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 21 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 22: Staff Requirements
The manual requires the following staff qualifications for differ- ent areas of operation. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 22 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 23: Training
Date of training Name of person trained Type of training given Name of the instructor Signature of trainer and trainee CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 23 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 24: Personal Protection Equipment
As protection for the hands against friction, abrasion, grazing or cuts as well as possible contact with hot surfaces. Hair Net To protect the hair from being caught in machinery or rotation tools. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 24 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 25: Safety Systems
- Never disable safety devices - Ensure that safety devices such as emergency stop buttons, interrupt switches or emergency trip switches are accessible CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 25 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 26: Description Of The Installed Safety Devices
Fig 2 Shows the location of the Emergency Stop Switches Location of the Emergency Switches This symbol indicates an Emergency Stop Switch CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 26 Support: +49 (0)2831/91021-50 06.10.2010... - Page 27 The emergency stop button on the controller housing (Fig. 2/2 und Fig. 3/Arrow) has to be unlocked twice. Fig. 3: Emergency stop switch on controller box CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 27 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 28 Location of the Main Switch The Main switch is located on the controller box (Fig. 5/Arrow). Fig. 5: Controller box CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 28 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 29: Safety Devices To Be Fitted By The Operator
Chapter Fehler! Verweisquelle konnte nicht gefunden wer- den. “Fehler! Verweisquelle konnte nicht gefunden wer- den.“, page Fehler! Textmarke nicht definiert. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 29 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 30: Securing Against Accidental Starting
2. Lock the switch with a Pad-Lock (Fig. 7). 3. Keep the pad-lock key in a secure area to prevent un-author- ized access. Fig. 7: Securing main switch CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 30 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 31: Behaviour In Case Of Fire Or Accident
Inform the responsible persons immediately. Keep access roads clear for emergency vehicles. Direct rescue services onto the premises. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 31 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 32: Environmental Protection
The following symbols and signs will be visible in the work space. These will be relevant to the area where the symbol or sign is displayed. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 32 Support: +49 (0)2831/91021-50... -
Page 33: Advisory Signs
Persons with metallic implants should avoid the area where this sign is displayed. Radiation may cause implants to heat up caus- ing bodily harm. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 33 Support: +49 (0)2831/91021-50 06.10.2010... - Page 34 Persons with long hair are prohibited from operating the ma- chine unless they are wearing a hair net or hair protection. The hair may be caught in the working parts causing injury or death. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 34 Support: +49 (0)2831/91021-50...
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Page 35: Warning Signs
At this point all work in the area must be complete. After the signal, clear the area immediately. Avoid any moving parts that may cause injury. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 35 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 36: Fire Protection Signs
Before activating the fire extinguisher ensure that all persons are clear of the area and warn persons before commencing with ex- tinguisher. Only use fire extinguisher on fire. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 36 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 37: Rescue Signs
Escape Route In an emergency use the escape route to leave the area. The es- cape routes must always be kept clear and free. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 37 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 38: Technical Specifications
When raw material mounted on the floor up to 850mm (Caution! Limited x- axis travel ) Bottom of bridge and milling spindle adaptor to table top support struts CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 38 Support: +49 (0)2831/91021-50... - Page 39 Measured in the diagonal drive X + Y (depending on contour shape) If the speed is >7200mm/min you need the software WinPCNC USB or Profi! CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 39 Support: +49 (0)2831/91021-50...
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Page 40: Power Supply
Max Current per Plug Point The relay driven plug points are found on the controller box and on the Z-axis bridge Chapter 4.5 “Connections”, page 51. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 40 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 41: Operating Requirements
L u b r i c a n t s Lubricant Type Amount Unit Light machine OKS 425 Synthetic Long life Gram per Ball grease Grease CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 41 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 42: Emissions
The name plate is attached to the frame of the machine next to the controller box and contains the following information: Manufacturer Type/Model Year of Manufacture Serial Number Fig. 9: Name Plate CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 42 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 43: Assembly And Commissioning
Slide“ page 47 Chapter 4.3.6 ”Accessory Holder“, page 4 Working table Chapter 4.3.3 “X-Axis 5 X-Axis with slide 9 Frame with Slide“ page 48 CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 43 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 44: Short Description
The following materials may be processed: Materials Plastic Wood Non-ferrous metals (Aluminium, Brass etc.) Glass Ceramic etc. Steel, Stainless steel etc. (Plasma burner and engraving) CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 44 Support: +49 (0)2831/91021-50 06.10.2010... - Page 45 (50/150/300/400mm, strut heights are available as accessories). When large work pieces are mounted on the floor up to a maxi- mum of 850mm the X-axis travel will be restricted. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 45 Support: +49 (0)2831/91021-50...
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Page 46: Description Of Sub-Assemblies
D e s c r i p t i o n o f S u b - As s e mb l i e s 4 .3 .1 Y- Ax i s w i t h S l i d e 1 Linear Guides Fig. 11: Y-Slide CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 46 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 47: Z-Axis With Slide
The two linear guides (Fig. 13/1) form the Z-Axis on which the milling spindle (optional) will be moved in the Z-direction. Fig. 13: Z-Slide (Top View) CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 47 Support: +49 (0)2831/91021-50... -
Page 48: X-Axis With Slide
The WinPCNC USB is supplied with the machine. Further information is available in the software user manual supplied with the software disc. Fig. 15: Screenshot Mach3 CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 48 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 49: Controller
The controller has a main switch (Fig. 17/arrow) for turning the machine on or off and the controller box may be opened with Fig. 17: Controller the supplied key. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 49 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 50: Accessory Holder
PC. Further information is available in the software user manual supplied with the software disc. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 50 Support: +49 (0)2831/91021-50... -
Page 51: Connections
Fig. 20: controller (front view) The plug points are located on the Z-axis. The plugs are 220V Plugs supply relay controlled by the software (Fig. 21/1 and 2). CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 51 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 52: Working And Danger Areas
Inside the clamping area while the machine is switched off Inside the cutting area while the machine is switched off Complete machine while it is in operation Danger areas CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 52 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 53: Transportation, Packaging And Storage
Attach the hoists hook that it is above the centre of gravity Lift carefully and observe if the load starts tipping over. If necessary, modify or move the sling or harness. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 53 Support: +49 (0)2831/91021-50... -
Page 54: Transport Inspection
The packaging is intended to protect the individual components from transport damage, corrosion and other damage. Therefore, do not destroy the packaging and remove only shortly before assembly. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 54 Support: +49 (0)2831/91021-50... -
Page 55: Caution
Handle container with caution, do not drop or expose to collisions. Do not stack Do not stack anything on top of the marked packages or contain- ers. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 55 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 56: Transportation
The container must be firmly secured to the pallet. The operator of the forklift must be authorized to use the equipment according to the local industrial regulations. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 56 Support: +49 (0)2831/91021-50... -
Page 57: Storage
It is possible that there are instructions for storage on the packages which override the aforementioned requirements. Comply with them accordingly. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 57 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 58: Installation And Commissioning
Do not fasten ropes and straps at sharp edges and corners, do not knot or twist them. When leaving the work place ensure that the load has been put down. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 58 Support: +49 (0)2831/91021-50 06.10.2010... - Page 59 CNC milling station and can cause in- accurate machining of work pieces. Therefore: Do not retighten screws on the machine CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 59 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 60: Preparation
CNC machine. This leads to inaccurate machining of work pieces and can cause damage to the machine. - Install the CNC machine on a plane and level surface. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 60 Support: +49 (0)2831/91021-50 06.10.2010... - Page 61 Fig. 25: adjustable foot 4. When done, secure the lock nut (Fig. 25/2) with a 17mm spanner. 5. Check that all axis are free to move. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 61 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 62: Adjusting Table Top
4 different heights height of 850mm however with restriction in X-axis movement. Staff: Qualified staff Safety equipment: Protective clothing Safety shoes Safety helmet CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 62 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 63: Installation
1. Attach cable from computer to the controller (Fig. 27/1). 2. Ensure that all cables have been screwed into their connect- ors securely. Fig. 27:Connection to Computer CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 63 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 64: Connecting The Stepper Motors
Stepper motor oscillating knifes in connection Cutter (optional) Emergency Stop- and Reference-Switches in connection Fig. 28: controller 2. Fasten connectors with a screw driver if required. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 64 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 65: Installing Accessories
Incorrectly mounted accessories may fall off or cause object to be ejected during operation causing injuries to persons. - Always mount the accessories safely and correctly. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 65 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 66: Connecting To Power Supply
3. Use the correct 5-pole 3-phase plug from the main power supply and on the machine. 4. Once cables have been connected the main power supply may be switched on. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 66 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 67: Commissioning
At an ambient temperature of 20-25 °C the machine will perform correctly. Operating outside of the required ambient temperature may result in loss off accuracy. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 67 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 68: Operation
At an ambient temperature of 20-25 °C the machine will perform correctly. Operating outside of the required ambient temperature may result in loss off accuracy. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 68 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 69: Switching-On Procedure
1. In the event of working with spray cooling a waterproof ta- ble top must be installed. 2. Mill the surface of the worktable flat. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 69 Support: +49 (0)2831/91021-50... -
Page 70: Operating Of The Machine
7 .4 .2 O p e r a t i n g o f t h e M a c h i n e Staff: Operator Safety equipment: Protective clothing Safety shoes Safety goggles Safety gloves Ear protection Hairnet CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 70 Support: +49 (0)2831/91021-50 06.10.2010... - Page 71 - Never reach between the machine and rails - Only perform maintenance on linear guides when machine is switched off - Always wear protective clothing in the work area. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 71 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 72 - Do not place any data storage devices or credit cards, etc. near the magnetic fields as these may be wiped out. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 72 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 73 The machine could move unexpectedly or change direction unexpectedly resulting in injury - Keep body parts away from the machine working area - Secure work area against accidental access. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 73 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 74 Contact with Toxic coolants can result in illness - Avoid direct skin contact. - Wash skin immediately after contact with coolants. - Avoid breathing fumes or gases from the coolants. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 74 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 75: Tool Changes
Safety equipment: Protective clothing Safety shoes Safety gloves 1. Turn the main switch to the "0" or "Off" position (Fig. 29). Fig. 29: Main Switch CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 75 Support: +49 (0)2831/91021-50 06.10.2010... - Page 76 - When changing tools always wear gloves. Fig. 31: Tool holder 5. Tool changes, refer to separate user manual for milling spindle or other tools. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 76 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 77: Switching-Off Machine
1. Turning off the machine chine“, page 77. CAUTION! Danger of injury from debris! Chips or shavings can be sharp edged and can cause deep cut wounds. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 77 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 78: Emergency Stop
5. Inform person in charge of location. 6. Switch off machine and secure against restart. 7. Clear access roads for emergency vehicles. 8. Instruct emergency vehicles. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 78 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 79: Maintenance
Activated electrical components can cause uncontrolled movements and can cause serious injuries. Before starting work switch off the power supply and secure against restart. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 79 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 80: Spare Parts
8 .2 S p a r e P a r t s WARNING! Risk of injury due to the use of incorrect spare parts! CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 80 Support: +49 (0)2831/91021-50 06.10.2010... - Page 81 Any spare parts ordered without the above mentioned details will not be processed. If the method of shipment has not been stated this will be decided by the supplier. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 81 Support: +49 (0)2831/91021-50...
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Page 82: Maintenance Schedule
Clean the outside of the machine with a soft, Operator dust free cloth The maintenance of the accessories is referred to in the respective user manual. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 82 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 83: Maintenance Procedures
8 .4 .2 P ro t e c t i o n C o v e r I n s p e c t i o n o r R e p l a c e me n t Staff: Operator Check protective cover for damage Safety equipment: Protective clothing Safety shoes CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 83 Support: +49 (0)2831/91021-50 06.10.2010... - Page 84 34/arrow) for damage. If the protective cover is damages, replace it, see Chapter 8.4.2 “Protection Cover Inspection or Replacement“, page 83. Fig. 34: protective cover CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 84 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 85 Fig. 36: protective cover Remove four screws (Fig. 36/1). 3. Remove protective plastic cover (Fig. 36/arrow). 4. Install new cover with four screws (Fig. 36/1). CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 85 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 86: Machine Lubrication
Contact with Toxic coolants can result in illness. - Avoid direct skin contact. - Remove oil or grease from skin immediately - Avoid breathing fumes or gasses from oils or grease. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 86 Support: +49 (0)2831/91021-50 06.10.2010... - Page 87 Fig. 37: X-axis 3. Grease the linear guides (Fig. 38/1) of the Y-axis with light machine grease using a lint free cloth. Fig. 38: Y-axis CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 87 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 88 Fig. 40: Z-axis Staff: Qualified staff Applying grease through the grease nipples Safety equipment: Protective clothing Safety shoes Chemical resistant gloves Special tools: Grease gun CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 88 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 89 4. Press grease gun once or twice. 5. Remove grease gun. 6. Replace grease nipple cap. 7. Repeat steps 2-6 for all grease nipples. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 89 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 90 The grease nipples on the Z-axis are found behind the cover plate on the Z-axis (Fig. 43/1). Fig. 43: Grease nipples Z-axis (ar- rows) CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 90 Support: +49 (0)2831/91021-50 06.10.2010...
- Page 91 10. Position the Z-axis so that the second set of grease nipples are aligned with the holes in the cover (Fig. 43/arrows). 11. Repeat steps 4-7 with the second set of nipples. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 91 Support: +49 (0)2831/91021-50...
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Page 92: Steps To Be Taken After Maintenance Procedure
4. Clean work area and remove any spilled liquids, working materials, tools etc. 5. Ensure that all safety devices are working properly. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 92 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 93: Trouble Shooting
Wait till all parts came to a complete standstill. - Wear tight-fitting protective clothing with low tensile strength in the danger area. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 93 Support: +49 (0)2831/91021-50 06.10.2010... - Page 94 - Ensure that no persons are inside the working area of the machine - Ensure that all covers and safety devices have been properly installed and are functional CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 94 Support: +49 (0)2831/91021-50 06.10.2010...
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Page 95: Table Of Faults
9.3.2 “Changing the Electrical Fuse“, page 97 PCI-Interface defective Crackling or scraping Stop working and contact Manufac- noise when driving the manufacturer. turer axis CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 95 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 96: Fault Repair
1. Establish the cause of the fault and repair. 2. Release the emergency stop switch by twisting (Fig. 45). Fig. 45: Emergency stop switch CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 96 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 97: Changing The Electrical Fuse
1. Turn the main switch to the "0" position (Fig. 47). Fig. 47: Main switch CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 97 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 98: Start-Up After Fault Repair
2. Acknowledge the faults in the controlling software. 3. Ensure that there are no persons in the danger area. 4. Restart operating according to chapter 7 “Operation”, page CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 98 Support: +49 (0)2831/91021-50... -
Page 99: Disassembling And Disposal
1 0 .2 D i s a s s e mb l i n g Before beginning the disassembling: switch off machine and secure against restarting. Physically separate entire power supply from the machine, discharge stored residual energy. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 99 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 100: Waste Disposal
The local authority or specialized waste management compa- nies can provide information about environmentally correct disposal. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 100 Support: +49 (0)2831/91021-50 06.10.2010... -
Page 101: Appendix
We will be pleased to advise you and give you an exact offer for your requirements! Numerous suggestions and information is also available on our website. CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 101 Support: +49 (0)2831/91021-50... -
Page 102: Custo Mer Service
If you have questions, please contact our customer service via e-mail or phone. We advise you gladly. Numerous suggestions and information can be found on our website: https://www.cnc-step.de/en CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 102 Support: +49 (0)2831/91021-50 06.10.2010...
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