Page 2
The activation of the step motors, in order to operate every single axis, is done by using further interfaces. This operating description will show you how to install, operate and service a CNC- portal system. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 2 Support: +49 (0)2831/91021-50...
Fire protection signs ......................26 2.9.5 Exit signs ........................... 27 TECHNICAL SPECIFICATIONS ................28 General information ....................... 28 Power values ........................... 30 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 3 Support: +49 (0)2831/91021-50 15.02.2014...
Page 4
Safety instructions for the installation and commissioning ..........48 Preparations ..........................49 6.2.1 Install machine ........................49 6.2.2 Install worktop ........................50 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 4 Support: +49 (0)2831/91021-50 15.02.2014...
Page 5
Description of process for aligning the machine with respect to perpendicularity... 75 Commissioning after fault has been rectified ..............75 DISMANTLING AND DISPOSAL ................76 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 5 Support: +49 (0)2831/91021-50...
Page 6
Safety regulations for the disassembling and disposal ............ 76 10.2 Disassembling ........................76 10.3 Disposal ..........................77 APPENDIX ....................... 78 11.1 Accessories ........................... 78 CUSTOMER SERVICE .................... 79 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 6 Support: +49 (0)2831/91021-50 15.02.2014...
Prohibition for people with pacemakers This sign stands for activities involving risks for people with pacemakers. These areas are prohibited for people with pacemakers!! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 7 Support: +49 (0)2831/91021-50...
The contents of this instruction are copyrighted. It is to be used for the purpose of operating the machine, only. Any other use without a written permission is forbidden. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 8 Support: +49 (0)2831/91021-50 15.02.2014...
• Operating the machine in potentially explosive environment. The manufacturer shall not be held liable for any and all damage due to misuse of this equipment. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 9 Support: +49 (0)2831/91021-50 15.02.2014...
• Never attempt to bypass or de-activate fuses or cut-outs. When replacing fuses or circuit breakers make sure to adhere to the correct ampere rating. Keep moisture away from live parts. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 10 Support: +49 (0)2831/91021-50...
• Do not reach into gaps between unit and Y-bridge. • Only work on the machine when it is idle. • Only work with personal safety equipment. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 11 Support: +49 (0)2831/91021-50...
Page 12
Sharp edges and corners can cause abrasions and cuts on your skin. • Working near sharp edges and corners should be done with great caution. • If in doubt wear protective gloves. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 12 Support: +49 (0)2831/91021-50...
• Suspend any work activities in case of fire. Leave the danger zone until the all clear signal is given CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 13 Support: +49 (0)2831/91021-50...
• Avoid direct skin contact. Cleanse skin, especially before breaks and when finishing work. • Eat and drink in relevant break room only! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 14 Support: +49 (0)2831/91021-50...
Page 15
Contact with oil and fat may lead to health risks. • Avoid skin contact. • Remove oil and fat immediately from skin. • Do not inhale vapours. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 15 Support: +49 (0)2831/91021-50 15.02.2014...
• Remove any objects which are no longer required from the working area, especially those near ground. • Designate tripping positions with yellow-black marker band. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 16 Support: +49 (0)2831/91021-50...
• The owner must arrange for all safety equipment to be checked regularly for functionality and completeness. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 17 Support: +49 (0)2831/91021-50...
• Never deactivate or bypass safety equipment. • Take care to ensure that safety installations are always accessible. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 20 Support: +49 (0)2831/91021-50...
• Only unlock the emergency-stop-button (Fig. 2 u. 3) when there is no risk. Position of emergency-stop-button Fig. 2:Emergency-stop-button on Fig. 3: Emergency-stop-button on step-motor controller Y- bridge CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 21 Support: +49 (0)2831/91021-50 15.02.2014...
Operation with long hair prohibited Risk of entrapment or entanglement in moving parts. Persons with long hair have to wear a hair-net or hair cover. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 24 Support: +49 (0)2831/91021-50...
Hot surface Hot surfaces, such as hot machine parts, container and materials, may not always be noticeable. Do not touch without protective gloves! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 25 Support: +49 (0)2831/91021-50...
Before fire extinguishers are brought to the fire, warn all persons in the danger zone or help to escape from the area. Only remove the fire extinguisher to put out a fire. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 26 Support: +49 (0)2831/91021-50 15.02.2014...
In a case of emergency, follow the suggested escape route in direction of the arrow. Emergency evacuation routes must always be kept clear. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 27 Support: +49 (0)2831/91021-50...
X-axis 400 mm 720 mm 1000 mm Y-axis 300 mm 420 mm 600 mm Z-axis 110 mm 110 mm 110 mm CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 28 Support: +49 (0)2831/91021-50 15.02.2014...
Page 29
Measured in the diagonal drive X + Y (depending on contour shape) If the speed is >120mm/sec you need the software WinPCNC USB or Profi! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 29 Support: +49 (0)2831/91021-50 15.02.2014...
Acid and resin free 3 .5 E mi s s i o n s Specification Value Unit Noise emissions ca. 50 dB(A) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 30 Support: +49 (0)2831/91021-50 15.02.2014...
Fig. 6: Type plate ➢ Manufacturer ➢ Type of plant ➢ Year Fig. 5: Location of type plate ➢ Serial number ➢ Version CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 31 Support: +49 (0)2831/91021-50 15.02.2014...
Via control the stepper motors for the axis-movement are controlled. By stepping motors and the driven trapezoidal screw, a conversion of rotary motion into linear is carried out. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 33 Support: +49 (0)2831/91021-50 15.02.2014...
In certain circumstances, it may be useful to set the Z-axis manually. For this purpose, the motor of the Z-Axis has a knurled nut. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 34 Support: +49 (0)2831/91021-50...
(zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 35 Support: +49 (0)2831/91021-50...
(zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 36 Support: +49 (0)2831/91021-50...
The machine does not have its own controls for moving the axes. This is possible with separate interfaces (e.g. stepper motor control Zero3) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 37 Support: +49 (0)2831/91021-50...
4 .6 .2 D a n g e r z o n e • Total area of machinery in operation Fig. 19: Danger zone CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 41 Support: +49 (0)2831/91021-50...
• Attach the crane hook so that it is directly above the centre of gravity. • Lift cautiously and observe whether the load tilts. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 42 Support: +49 (0)2831/91021-50...
Lodge a complaint for each defect, as soon as it is recognised. The claims for damage must be filed in the lawful reclaim periods. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 43 Support: +49 (0)2831/91021-50...
• Crane and lifting gear must be designed for the weight of the transported items. • The operator must be authorised to operate the crane. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 45 Support: +49 (0)2831/91021-50 15.02.2014...
Page 46
3 Make sure that the pallet with off-centre gravity cannot tilt. Fig. 21: Transportation by forklift 4 Lift the pallet with transport piece and start the transport. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 46 Support: +49 (0)2831/91021-50...
HINT: Further instructions for storage may be found on the packaging, which go beyond the requirements listed here. These comply accordingly. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 47 Support: +49 (0)2831/91021-50 15.02.2014...
Ensure that all installation work in accordance with the information and instructions were carried out and completed in this guide. Ensure that there are no persons in the danger zone. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 48 Support: +49 (0)2831/91021-50...
• Place the machine on a flat and level surface. 1. Place the machine on a level, vibration-resistant surface. 2. horizontal align (Utilities water balance). CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 49 Support: +49 (0)2831/91021-50...
The connection of the PC / computer to the stepper motor is controlled according to the information belonging to the stepper motor controller manual. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 50 Support: +49 (0)2831/91021-50...
Emergency stop switch, limit and reference switches to port ST stepper motor control Secure cable connections with the knurled screw from loosening. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 51 Support: +49 (0)2831/91021-50 15.02.2014...
Only use the short side of an allen key for manual tightening! 6 .4 I n i t i a l s t a r t - u p CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 52 Support: +49 (0)2831/91021-50...
Page 53
20-25 ° C it is ensured that no significant impacts occur during processing. Therefore, it is recommended to maintain an ambient temperature of 20- 25 ° C when operating the machine. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 53 Support: +49 (0)2831/91021-50...
S w i t c h i n g o n Personnel: Operator Turn on the computer and boot the software. Clamp work piece CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 54 Support: +49 (0)2831/91021-50 15.02.2014...
• • Before replacing the tools always pull power plug of the milling motor or turn off the machine and secure against reconnection. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 55 Support: +49 (0)2831/91021-50...
Page 56
• Wear face shield or fully enclosed goggles, protective clothing, gloves and safety shoes. • If particles enter the eye, seek immediate medical attention. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 56 Support: +49 (0)2831/91021-50...
Page 57
• Remove the cooling emulsion immediately from the skin. • Do not inhale vapours Operation with coolant HINT: For more information, refer to the manufacturer's instructions of the coolant. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 57 Support: +49 (0)2831/91021-50 15.02.2014...
Turn power switch on the stepper motor control to "0" or "Off"; see separate operating instructions for the step motor control. Stop software for the machine on the computer. Shut down computer. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 58 Support: +49 (0)2831/91021-50 15.02.2014...
Turn the machine off and secure it against being switched on again. Keep access routes for emergency vehicles free. Instruct rescue vehicles. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 59 Support: +49 (0)2831/91021-50...
➢ Ensure that there are no persons in the danger zone. • Make sure that all covers and safety devices are installed and working properly. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 60 Support: +49 (0)2831/91021-50...
Spare part orders without above information will not be considered. If no specification is made regarding the shipping method, shipping will be at the discretion of the supplier. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 61 Support: +49 (0)2831/91021-50 15.02.2014...
Grease motor bearings through the provided qualified personnel funnel type lubrication fitting As required Operator Clean the machine from the outside with a cloth DIN 61650 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 62 Support: +49 (0)2831/91021-50 15.02.2014...
Free ball screws, Trapezoidal Thread Spindle and linear guides from chips Clean the entire machine with a slightly oily cloth DIN 61650 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 63 Support: +49 (0)2831/91021-50...
Contact with oil and fat can lead to health damage. • Avoid skin contact. • Remove Oil and grease immediately from the skin. • Do not inhale vapours. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 64 Support: +49 (0)2831/91021-50 15.02.2014...
Page 65
DIN 61650 or alternatively apply the grease with a suitable brush. Fig. 30: Linear guide the Y-axis CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 65 Support: +49 (0)2831/91021-50 15.02.2014...
Page 66
5 Put Grease Gun onto the grease nipple of the other X-axis 6 Perform working steps 2-4. Fig. 31: grease nipple X-axis CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 66 Support: +49 (0)2831/91021-50...
Page 68
Contact with oil and fat can lead to health damage. • Avoid skin contact. • Remove oil and grease from the skin immediately • Do not inhale vapors. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 68 Support: +49 (0)2831/91021-50 15.02.2014...
4 Clean work area and remove any spilled substances such as fluids, processing material or similar materials. 5 Ensure that all safety devices on the machine function properly. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 69 Support: +49 (0)2831/91021-50...
Wait until all parts have come to a standstill. • In hazardous area wear tight-fitting protective clothing with low tensile strength CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 70 Support: +49 (0)2831/91021-50...
Page 71
Depending on the type of disorder this can be eliminated by authorized personnel. The fault table listed below provides information about who is entitled to eliminate the fault. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 71 Support: +49 (0)2831/91021-50...
Operator Hard lock error USB dongle was not Check the USB dongle Operator occurred found (WIN PC-NC for proper connection Economy) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 72 Support: +49 (0)2831/91021-50 15.02.2014...
Page 73
If a disorder in the fault table is not included, please contact Customer Service ". See the separate operating instructions regarding the correcting of fault of the supplied components. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 73 Support: +49 (0)2831/91021-50...
(see chapter 9.3.3) Start reference run with zero-point approach; see separate instructions of the software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 74 Support: +49 (0)2831/91021-50...
Acknowledge the fault of the control. Make sure, that nobody is sure no persons in the danger zone. Start according to the instructions in chapter "Operation". CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 75 Support: +49 (0)2831/91021-50...
Then clean modules and components in a professional manner and in accordance with applicable local safety and environmental regulations. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 76 Support: +49 (0)2831/91021-50 15.02.2014...
• If in doubt obtain information on environmentally responsible disposal at the local municipal authority or specialized disposal companies. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 77 Support: +49 (0)2831/91021-50...
We will be pleased to advise you and give you an exact offer for your requirements! Numerous suggestions and information is also available on our website. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 78 Support: +49 (0)2831/91021-50 15.02.2014...
If you have questions, please contact our customer service via e-mail or phone. We advise you gladly. Numerous suggestions and information can be found on our website: https://www.cnc-step.com/ CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 79 Support: +49 (0)2831/91021-50 15.02.2014...
Need help?
Do you have a question about the High-Z T-Series and is the answer not in the manual?
Questions and answers