GYROZEN 1580 Service Manual
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GYROZEN 1580 Service Manual

Multi-purpose, high speed centrifuge
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Multi-purpose, High speed Centrifuge, 1580 – Service manual
1. Model: Low speed Centrifuge, 1580
2. Manufacturer: Gyrozen Co., Ltd.
3. Service: BMS Co., Ltd. Technical Service Team, 82-2-3471-8171
Gyrozen Co., Ltd Customer Service Team, 82-70-8620-5350
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Summary of Contents for GYROZEN 1580

  • Page 1 Multi-purpose, High speed Centrifuge, 1580 – Service manual 1. Model: Low speed Centrifuge, 1580 2. Manufacturer: Gyrozen Co., Ltd. 3. Service: BMS Co., Ltd. Technical Service Team, 82-2-3471-8171 Gyrozen Co., Ltd Customer Service Team, 82-70-8620-5350...

  • Page 2: Table Of Contents

    Multi-purpose, High speed Centrifuge, 1580 – Service manual CONFIDENTIAL Table of Contents Operating Instruction ............................4 About this manual ………………………………………………………………………………………...……..Safety label and safety precaution ....................1.2.1 Safety label ............................4 1.2.2 Safety precaution ......................... 5 Installation ................................6 Unpacking..............................6 Location ................................
  • Page 3 Multi-purpose, High speed Centrifuge, 1580 – Service manual Transition into Service Mode ......................20 Handling values .............................20 Procedure for Imbalance adjustment ..................23 Door lock assembly adjustment ....................25 Error code and Troubleshooting ........................ Error code ..............................26 Troubleshooting ............................28 Maintenance ................................29 Cleaning and disinfection ........................29...

  • Page 4: Operating Instruction

    Multi-purpose, High speed Centrifuge, 1580 – Service manual 1. Operating Instruction 1.1 About this manual This service manual should be used by specialized engineers authorized by Gyrozen  Co., Ltd. Any repairing work operated by non-authorized personnel cannot be protected and ...

  • Page 5: Safety Precaution

    Multi-purpose, High speed Centrifuge, 1580 – Service manual 1.2.2 Safety Precautions Make sure to Supply proper voltage power according to device’s power requirement. • Let all repairing works done by authorized or qualified personnel. • Use rotors or accessories which are approved by Gyrozen.

  • Page 6: Installation

    Multi-purpose, High speed Centrifuge, 1580 – Service manual 2. Installation 2.1 Unpacking 1) Check if the box contains such parts as; ① Power cable, 1ea ② Rotor locking tool ③ Emergency door open tool, 1ea ④ User’s manual, 1ea ⑤ Rotor (Optional) 2) Open the box and lift out the device carefully together with the safety padding.

  • Page 7: Location

    4) Install the device at the place without any kinds of corrosive gases. 2.3 Supply the power 1) 1580 model uses 110V or 220V. Check proper voltage of the device and connect to adequate power outlet. 2) If the power input is more than +/- 10% of the recommended voltage or fluctuating frequently, it may affect some functions of the device.

  • Page 8: Device Information

    Multi-purpose, High speed Centrifuge, 1580 – Service manual 3. Device Information 3.1 Special qualities  High safety and low noise  Fixed angle rotor and Swing-out Rotor available  Simultaneous display of rpm and rcf speed  Automatic Alarm function for Imbalance, Door open, Speed trouble ...

  • Page 9: Outer Description

    Multi-purpose, High speed Centrifuge, 1580 – Service manual 3.3 Outer Description 3.4 Operating Function of Control Panel <Ver 1> 1) RPM/RCF display: to show the RPM/RCF 2) UP & DOWN button; to confirm and set the data. 3) Pulse: to accelerate and decelerate within short period.
  • Page 10 Multi-purpose, High speed Centrifuge, 1580 – Service manual <Ver 2> 1. Display LCD : shows the data of each setting(RPM, RCF, Time, Acc, Dec, Program) 2. Numeric keypad : used to change(increase/decrease) the input data 3. KEY LOCK : used to lock the button.

  • Page 11: Operating System

    Multi-purpose, High speed Centrifuge, 1580 – Service manual 3.5 Operating System SMPS & Power socket Inverter Rotor Motor FSBS15CH60 Main board Solenoid & door DSPIC 30F401 Temp Sensor Firmware Program Function KEY DSPIC 30F401 LCD 창 1) DSPIC 30F4011, MICOM; It controls all devices.

  • Page 12: Main Controller Board

    3.6 Main Controller Board <Ver 1> Temp sensor conn. Imbalance Sensor Motor temp sensor conn. Geer Motor Sensor Temp sensor conn. Door on/off Sensor +12V Power Conn Motor RPM sensor Main ~ Display Firmware update terminal connect cable Door(solenoid term) 110/220V Model select SW Power LED...

  • Page 13: Display Controller Board

    <Ver 2_110V_Smart PCB> 3.7 Display Controller Board <Ver 1> Firmware update terminal Main ~ Display connection cable...

  • Page 14: I/O Board

    <Ver 2> 3.8 I/O Board Chamber Temp. Sensor Motor Temp. Sensor Door Open Sensor Comp. Temp Sensor Door Close Sensor Door Striker Sensor Door DC Motor Power Hall Sensor Firmware Upgrade Main~I/O Connector...

  • Page 15: Front Panel And Controller Board

    4. Disassembling Front panel and controller board 1) Remove the 9 screws at the side part and front of the device.(pointed by red arrows and red circles) <Ver 1> <Ver 2>...
  • Page 16 2) Detach the Main controller board. <Ver 1> <Ver 2_220V_Elite PCB> <Ver 2_110V_Smart PCB> <Ver 1> <Ver 2> (Two Door Photo Sensors) (One Door Photo sensor)

  • Page 17: Door Assembly And Door Lock Assembly

    4.2 Door Assembly and door lock assembly 1) Disassemble the connection pin of absorber. 2) Disassemble the 2 hinges that couple the door assy to the case top. 3) Disassemble the door assy from the device. 4) Disassemble the Door lock assy. 5) If needed, door sensor or solenoid can be replaced.

  • Page 18: Motor Assembly

    4.3 Motor assembly 1) Remove 3 screws from the motor packing cover. 2) Remove cover and motor packing. 3) Remove 3 nuts from the motor assy. 4) Disconnect the Motor cable, motor Temp cable and RPM sensor cable. 5) Disassemble the motor assy 4.4 RPM Sensor assembly 1) Remove Motor cover and packing 2) Remove 3 screws on the RPM sensor holder assy.

  • Page 19: Imbalance Sensor Assembly

    4.5 Imbalance sensor assembly <Ver 1> <Ver 2> 1) Remove the 2 screws from the below of the buttom plate. 2) Disassemble the imbalance sensor assy. 3) Remove the 4 screws on the sensor PCB. 4) Disassemble the imbalance sensor (Hall sensor). 5) In the case of adjusting the imbalance sensor, refer to 5.3 4.6 Motor Fan assembly 1) Remove the back panel.

  • Page 20: Service Mode And Adjustment

    5. Service Mode and Adjustment <Ver 1> 5.1 Transition into service mode On the Control panel 1) Power ON 2) Push the Down( ) key during 5 seconds. 3) When beep sounds push the Up( ) key 5.2 Handling values 1) Confirm the set values with Up/Down key.
  • Page 21 <Ver 2> 5.1 Transition into service mode On the Control panel 1) Power ON 2) Push the ( ) key for 5 seconds until beep sound 3) When beep sounds push the ( ) key (beginning of Service mode). 5.2 Handling values 1) Confirm the set values with ( ) key.
  • Page 22 Compressor Temperature Main board Temperature Imbalance(Tolerance value / Physical value) Model ID Rotor ID Frequency value...

  • Page 23: Procedure For Imbalance Adjustment

    5.3 Procedure for Imbalance adjustment <Ver 1> 1) Press ( )or ( ) key ,as the picture below. Displayed Value(ex.183) means HALL i.e. the physical distance status of the  hall sensor. The normal value of imbalance sensor lies between 170 and 200. If it lies ...
  • Page 24 <Ver 2> 1) Press ( ) key ,as the picture below. Displayed Value(ex.86) means HALL i.e. the physical distance status of the  hall sensor. The normal value of imbalance sensor lies between 70 and 100.  If it lies between 70 and 100, the sensor position is fine. The adjustment to align the sensor position is not needed.

  • Page 25: Door Lock Assembly Adjustment

    5.4 Door lock assembly adjustment By some reason when the door does not fit, so it does not open or close normally, the Door lock ass’y can be adjusted.(position moved). 1) Detach the front panel. 2) loose the 5 screws that fix the Door lock assy. 3) Reposition the Door lock assy 4) Fasten the 5 screws.

  • Page 26: Error Code And Troubleshooting

    6. Error code and Troubleshooting 6.1 Error code In the event of a malfunction, an error message with code number appears indicating the possible causes and the device is forced to stop. Turn off the power immediately, identify the causes and follow the corrective actions as recommended below. Error Problem Possible Cause/Co...
  • Page 27 • After power on, check if the beep sound issued. Corrective Action Device does not work at all • Check if the Power LED on the main board is on. If some trouble of firmware is confirmed; • Update the firmware •...
  • Page 28 • Motor Open Photo Sensor is defective or damaged Door PhotoSensor error (Motor Open) Corrective Action • Replace Motor Open Photo Sensor with normal one • PhotoSensor of Door-in-2 is defective or damaged Door PhotoSensor error (Door-in 2) Corrective Action •...

  • Page 29: Troubleshooting

    6.2 Troubleshooting If other malfunctions without error code indication occur, turn off the power immediately. Then identify the causes and carry out the corrective action as indicated below. If the device stops due to the error indication, it cannot be restarted until error is cleared. After the problem is fixed, restart the device to check if the error occurs again.

  • Page 30: Maintenance

    7. Maintenance 7.1 Cleaning and disinfection 1) Outer part of device ① Clean the outside of the device with a dry soft cloth. If necessary, dip the cloth with neutral detergents and clean contaminated parts. Keep dry completely after cleaning. ②...

  • Page 31: Device Test For Centrifuge

    Device test for centrifuge 7.2.1 Validation of actual RPM 1. Prepare a RPM speed tachometer (hand tachometer) and fluorescent light tape. 2. Attach some fluorescent light tape on a grip of a rotor lid. 3. Set the specific rpm and start the operation. 4.

  • Page 32: Parts Information

    8. Parts Information 8.1 Assembly Drawing 1) All parts...
  • Page 33 2) Top & Bottom Case...
  • Page 34 3) Front Panel & Door lock...
  • Page 35 4) Door...
  • Page 36 5) Motor...

  • Page 37: Part List

    Door stopper pin (Top) C06DR81000-00 Door Stopper(28kgf) C99DR04120-00 Door stopper pin (Bottom) C99DR01133-00 Door stopper BK (Bottom) C07RB00220-00 Packing(Chamber)-1580 C07CH00134-01 Chamber -1580 C99RB00420-01 Packing (Door stopper) C04EL90900-00 Power socket C04EL01010-02 Earth Leakage Circuit Breaker (ELCB) V01CS04610-00 Guard 120mm(Motor) C04EL06310-00 Fan(Motor)-220V...
  • Page 38 C04MT80700-01 RPM sensor holder ASS'Y-1580R C04MT80200-00 Motor Ass`y(220V)-1580R C04MT80100-00 Motor Ass`y(110V)-1580R C99RB00620-00 Magnet for Imbalance sensor C03RB00120-01 Anti-vibration Damper C04DR90100-00 DOOR LOCK ASS'Y(110V)-1580/R C04DR90200-00 DOOR LOCK ASS'Y(220V)-1580/R C03EL90100-00 Door sensor 81-1 C15BD01520-00 Photo sensor(PCB) for Lid C99EL03020-00 Solenoid-110 C99EL03120-00 Solenoid-220...
  • Page 39 C04DR03433-01 Bracket(Door sensor(PCB)) C04EL09010-00 DC Gear Motor C04DR01833-00 Geared Motor bracket C04DR02120-00 Spindle for Geared Motor C04DR01733-00 Spindle bracket C04DR04320-00 Pin for Spindle bracket C04DR03320-00 Road C04DR95000-01 Latch Ass'y for Photo sensor(PCB)

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