SICK Flexi Classic Operating Instructions Manual
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SICK Flexi Classic Operating Instructions Manual

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Summary of Contents for SICK Flexi Classic

  • Page 1 O P E R A T I N G I N S T R U C T I O N S Flexi Classic Gateways...
  • Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.

  • Page 3: Table Of Contents

    4.1.2 Application diagnostic outputs UE410-PRO ........28 4.1.3 Plug assignment................28 4.1.4 Bus cable ...................28 4.1.5 Cable parameters................29 4.1.6 Data transmission rate ..............29 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 4 Plug assignment ................49 6.1.5 Bus cable ..................49 Planning ......................50 6.2.1 EDS file....................50 6.2.2 Diagnostics data UE410-DEV............50 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 5 Description of the data sets ................118 9.10.1 Data sets 1-5.................. 118 9.10.2 Data set 6, can be compiled by the user........120 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 6 General technical specifications..............149 11.5 Dimensional drawing..................151 11.6 Device overview/part numbers................152 11.7 Accessories/spare parts ..................152 11.7.1 PROFIBUS master simulator ............152 11.7.2 CD-ROM Flexi Classic..............152 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 7: About This Document

    Flexi Classic modular safety controller is integrated and who want to transmit data to a fieldbus (a controller) via a gateway. They are also addressed to people who are placing a Flexi Classic gateway in operation for the first time or maintaining it.

  • Page 8: Scope

    A warning notice indicates an actual or potential risk or health hazard. They are designed WARNING to help you to prevent accidents. Read carefully and follow the warning notices! © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 9: On Safety

    Pay attention to the safety notes and safety measures on the Flexi Classic safety controller! If the device is used for any other purposes or modified in any way — also during mounting WARNING and installation —...

  • Page 10: Environmental Protection

    The operating instructions must be made available to the operator of the machine where a Flexi Classic safety controller is used. The machine operator is to be instructed in the use of the device by specialist personnel and must be instructed to read the ope- rating instructions.

  • Page 11: Flexi Classic Gateways

    (X1-X4). A Flexi Classic gateway can only be operated on a Flexi Classic system. It does not have a dedicated voltage supply. It is only possible to use one Flexi Classic gateway per system.

  • Page 12: Status Information Of All Flexi Classic Gateways (System Bytes)

    Status data module 3 Status data module 13 Configuration module 1 Configuration module 2 Configuration module 3 Configuration module 13 Internal diagnostics modules © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 13: Crc1 And Crc2

    High byte/low byte for the 16-bit checksum on the system configuration. The system configuration contains all function settings, the configuration jumpers, the number and order of the Flexi Classic modules inserted, the software versions etc. CRC1 and CRC2 together form the 16-bit checksum.

  • Page 14: Bas1

    Output data from the A/B function groups on the UE410-XU main module, the UE410-8DI expansion modules and the UE410-XM, UE410-MDI muting modules. Tab. 6: BAS2 Bit 7 Bit 0 MOD2 MOD3 MOD4 MOD5 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 15: Bas3

    Note change in the REQ-ID the PLC should always wait for the RSP-ID prior to the evaluation of the bytes B1-B10. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 16: B1-B10 (Req-Id 1-13/2133)

    Bit 0 UE410-MU UE410-XU UE410-GU UE410-8DI UE410-MM UE410-XM UE410-MDI Input states 0 = Input is inactive 1 = Input is active © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 17: Mqd

    StRq global 1 = Waiting for a reset signal; is (only UE410-GU) deleted, once the reset has been made 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 18: Mkd1

    Configuration jumper on S2 01 = On X1 Configuration jumper on S3 10 = On X2 11 = Active at +U © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 19: Mfd

    06h= External input test error 07h= Output test error 08h= Voltage monitoring error 09h= Configuration and diagnostics error 0Ah= Logical error 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 20 Timer management error in SAPL Error on AdcStartSample() Error on AdcDone() Cross comparison SL-CRCs negative ErrCode for ErrClass 03h: Flashtest error RAMTest error © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 21 External test pulse not present on I3 External test pulse not present on I4 (M = Bit mask; several errors can occur simultaneously) 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 22 Undervoltage power supply unit and undervoltage I/O I/O overvoltage Power supply overvoltage Error power supply monitoring (M = Bit mask; several errors can occur simultaneously) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 23 Invalid jumper S1 Invalid jumper S2 Invalid jumper S3 Erroneous module configuration Rotary switch changed during operation Incomplete data frame on IndexAssign 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 24: Mod-Id

    Logical error in the bypass function groups A and B (M = Bit mask; several errors can occur at the same time) On the occurrence of error codes other than those listed here, please contact the SICK Note technical hotline.

  • Page 25: Sw-Version_H And Sw-Version_L

    3.2.19 FUNCTION FUNCTION describes the setting of the rotary switch on the selected Flexi Classic module (not UE410-GU). This byte is to be interpreted differently depending on the module type, e.g. as program switch, switch for off delay or function switch.

  • Page 26: Konf

    Configuration jumper on S3 11 = Connected to +U 3.2.21 CRC_H CODE and CRC_L CODE High byte/low byte for the 16-bit checksum via the code area on the selected Flexi Classic module. Tab. 25: CRC_H CODE and Bit 7 Bit 0...

  • Page 27: Profibus Dp Gateway

    • The occurrence of random or systematic errors in the gateway or in its operation does Notes not result in the degradation of the safety functions on the Flexi Classic system. • With the operating voltage switched on, no gateways are allowed to be disconnected from the Flexi Classic system or added by plugging in.

  • Page 28: Application Diagnostic Outputs Ue410-Pro

    Tab. 31: Explanation bus Position Description cable UE410-PRO PROFIBUS user grey Screened bus cable PROFIBUS termination yellow (with integrated terminating resistors) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 29: Cable Parameters

    1000 1500 12000 4.1.6 Data transmission rate The data transmission rate is set automatically. The maximum baud rate is 12 MBit/s. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 30: Planning

    Tab. 34: Possible planning Possible SCB1 Basic1 SCB2 Basic2 DIAG UE410-PRO planning 4 Byte in/out 2 Byte in 10 Byte in 13 Byte in © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 31: Documenting With Profibus-Dp Master Simulator

    MED13 – See also section 3.2 “Status information of all Flexi Classic gateways (system bytes)”. If a DP master is used that does not send any planning data to the UE410-PRO (e.g. PROFIBUS Master Simulator PR-MSV01 (6022458) from SICK in the “Start without GSD file”...

  • Page 32: Canopen Gateway

    Fig. 4: Controls and status indicators UE410-CAN Address switch 2 DIP switch CANopen connection Address switch 1 Baud rate kBit/s 1000 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 33: Application Diagnostic Outputs Ue410-Can

    The occurrence of random or systematic errors in the gateway or in its operation does not result in the degradation of the safety functions on the Flexi Classic system. With the operating voltage switched on, no gateways are allowed to be disconnected from the Flexi Classic system or added by plugging in.

  • Page 34: Plug Assignment

    Fig. 6: Bus cable Node Terminating resistance It is not necessary to connect a voltage supply (pin 1/5) to the UE410-CAN. Note © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 35: Planning

    581h..5FFh Sending service data RxSDO 601h..67Fh Receiving service data NMT-ErrorControl 701h..77Fh Node-guarding (from the viewpoint of the CANopen server: Tx=Transmit, Rx=Receive) 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 36: Txpdo1

    Input data module 4 MED5 Input data module 5 MED6 Input data module 6 See also section 3.2 “Status information of all Flexi Classic gateways (system bytes)”. 5.2.5 TxPDO2 Transmit PDO (process data object) 2. Tab. 41: Transmit PDO CAN-ID...

  • Page 37: Txpdo3

    Output data module 7 MQD8 Output data module 8 MQD9 Output data module 9 See also section 3.2 “Status information of all Flexi Classic gateways (system bytes)”. 5.2.7 TxPDO4 Transmit PDO (process data object) 4. Tab. 43: Transmit PDO CAN-ID...

  • Page 38: Rxpdo1

    In this state, communication is not possible with SDO or PDO, there is also no reaction to SYNC. 5.2.13 Reset node This NMT service triggers a re-initialisation of the CANopen functionality in the NMT slave. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 39: Reset Communication

    Transmission Request Toggle bit, changes value between two sequential requests 6..0 NMT-Status 4 = Stopped 5 = Operational 127 = Pre-Operational 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 40: Emergency

    SDO_H Confirmation: Tab. 53: Confirmation SDO CAN-ID DATA 580h + N SDO_L SDO_H BYTE 1 BYTE 2 BYTE 3 BYTE 4 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 41: Sdo Upload Expedited (Read Sdo)

    CANopen device. In the following, all objects for the UE410-CAN Gateway are shown combined into groups. Fig. 7: Standard objects SDO 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 42: Configuration Objects

    = USIGN32 MOD-ID/FUNCTION/KONF = USIGN8 Fig. 8: Configuration objects flexi flexi flexi flexi flexi flexi flexi flexi flexi flexi flexi flexi flexi © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 43: Input/Output Objects

    1027,0. The result (=2) is used to read exactly 2 further SDOs from which then the module identifier and the arrangement of the modules is to be found. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 44: Mapping/Communication Parameter Objects

    TxPDO1, TxPDO4 and RxPDO1 is described in the SDOs 1600, 1A00 and 1A03. Fig. 11: Mapping/Communi- cation parameter objects © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 45: Flexi-Classic-Error List Object

    5.2.26 Flexi-Classic-ERROR list object This SDO contains a list of the ERRORs that have occurred in the Flexi Classic system. The list has 13 entries. The number of entries corresponds to the maximum number of Flexi Classic modules in the system.

  • Page 46: Status Objects

    MFCLASS2+MFCODE2 = USIGN16 Fig. 13: Status objects flexi flexi flexi flexi flexi flexi flexi flexi flexi flexi flexi flexi flexi flexi © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 47: Devicenet Gateway

    DIP switch Address switch 1 Data transmission rates 125 kBit/s DIP switch DeviceNet connection 250 kBit/s Address switch 2 500 kBit/s 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 48: Application Diagnostic Outputs Ue410-Dev

    The occurrence of random or systematic errors in the gateway or in its operation does Notes not result in the degradation of the safety functions on the Flexi Classic system. With the operating voltage switched on, no gateways are allowed to be disconnected from the Flexi Classic system or added by plugging in.

  • Page 49: Plug Assignment

    100 m at 500 KBit/s to 500 m at 125 KBit/s. Fig. 16: Bus cable UE410- Node Termination 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 50: Planning

    You will find the system and diagnostics data in the section 3.2 “Status information of all Flexi Classic gateways (system bytes)”. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 51: Modbus/Tcp Ethernet Gateway

    RJ45 Ethernet socket LED power supply (green) LED network activity for Ethernet port 1 or 2 (green) LED Error (red/green) RJ45 Ethernet socket 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 52: Basic Configuration - Assigning An Ip Address

    UE410FEN. Upon delivery, the UE410-EN is configured for the following address: – IP address 192.168.250.250 – Subnet mask 255.255.0.0 – Default gateway 0.0.0.0 The following web page is displayed: © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 53 Note system administrator. It can be read out in the administration pages of the DHCP server. Alternatively the software tool Flexi Classic IP-Link can be used. This scans the network for Flexi Classic modules and registers their IP addresses. 8011834/YT28/2016-03-15 ©...

  • Page 54: Configuration Of The Interface To The Plc - How The Data Are Transferred

    The page shows the current settings of the interface to the PLC. Click Edit to change the settings. The following web page is displayed: © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 55 Update Rate. Note: Either this option or Update Immediately on Status/Confi- guration Change must be activated, otherwise no data will be transferred! 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 56: Operating Modes In The Transfer Mode Rx (To Plc)

    Save in Flash allows, for example, the testing of new configurations without overwriting the old configuration. The following table lists the address to read out the data sets. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 57 Submit without checking Save in Flash allows, for example, the testing of new configurations without overwriting the old configuration. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 58: Operating Modes In The Transfer Mode Tx (From Plc)

    The UE410-EN3 supports the following Modbus commands and error messages: Tab. 66: Modbus commands Modbus command Value Read Holding Registers Write Multiple Registers 16 (10hex) Read/Write Multiple Registers 23 (17hex) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 59: Configuration Of The Gateway - Which Data Are Transferred

    Configuration of the gateway — which data are transferred The UE410-EN3 processes the data of a UE410-EN3 Flexi Classic system and makes them available in different compilations, the data sets for the PLC. The configuration steps in this section are used to define which data sets are transferred to the higher-level PLC.
  • Page 60 Flexi Classic Gateways The installed Flexi Classic modules are recognised automatically and listed in the Flexi Chassis Configuration field. Modules of the next Flexi Classic generation that are not yet recognised by the UE410-EN3 are listed as “Unknown Module”. The corresponding front and the data structure of the module can be displayed by clicking a module.

  • Page 61: Status Of The Interface To The Plc

    UE410-EN3 are counted and errors including error messages for diagnostic purposes are displayed. The page is updated automatically every 10 seconds. Click PLC Interface Diagnostics. The following web page is displayed: 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 62 Modbus protocol. Failed Modbus/TCP Specifies the number of failed attempts to reach the specified PLC Connection Attempts address via the Modbus/TCP connection. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 63 Specifies the error message for the first determined error. Last Error Description Specifies the error message for the last determined error. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 64: Resetting To Factory Settings

    Click the button Yes: Reboot. The following web page is displayed: The UE410-EN is reset to the factory settings. The web server of the UE410-EN is called up again automatically. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 65: Troubleshooting

    VERSION_L, FUNCTION, KONF, CRC_H CODE and CRC_L CODE and transfers zeros into the corresponding data sets. Restarting the Flexi Classic system remedies this problem. Interrupt the power supply of the Flexi Classic system and switch on again. Troubleshooting Tab. 69: Troubleshooting...
  • Page 66 “Unknown Modules” on the configuration pages. Symbol description: LED off Green: LED lights up green Red: LED flashes red © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 67: Description Of The Data Sets

    MFCLASS2/CODE2 (6) Byte 39-42 – – – – MFCLASS1/ CODE1, MFCLASS2/CODE2 (7) Byte 43-46 – – – – MFCLASS1/ CODE1, MFCLASS2/CODE2 (8) 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 68 – MFCLASS1/ CODE1, MFCLASS2/CODE2 (13) Length 14 Bytes 14 Bytes 2 Bytes 4 Bytes 66 Bytes * Inserted for byte alignment © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 69: Data Set 6, Can Be Compiled By The User

    Function 3 Function 4 Function 5 Function 6 Function 7 Function 8 Function 9 Function 10 Function 11 Function 12 Function 13 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 70 Module 11 Module 12 Module 12 Byte 1, Byte 2, Module 13 Module 13 DIAG DIAG Version Version Byte 1 Byte 2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 71: Ethernet Tcp/Ip Gateway

    RJ45 Ethernet socket LED power supply (green) LED network activity for Ethernet port 1 or 2 (green) LED Error (red/green) RJ45 Ethernet socket 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 72: Basic Configuration - Assigning An Ip Address

    UE410FEN. Upon delivery, the UE410-EN is configured for the following address: – IP address 192.168.250.250 – Subnet mask 255.255.0.0 – Default gateway 0.0.0.0 The following web page is displayed: © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 73 Note system administrator. It can be read out in the administration pages of the DHCP server. Alternatively the software tool Flexi Classic IP-Link can be used. This scans the network for Flexi Classic modules and registers their IP addresses. 8011834/YT28/2016-03-15 ©...

  • Page 74: Configuration Of The Tcp/Ip Interface - Who Establishes The Connection

    The UE410-EN processes the data of a Flexi Classic system and makes it available in diffe- rent compilations, the data sets. These data sets are available over the TCP/IP interface.
  • Page 75 Click Submit to return to the Edit Socket N Configuration web page. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 76: Data Transfer Method - How The Data Are Transferred

    … … … … … … … … … … Parameter(s) Seq. Command Data num. (content depends on type of command) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 77: Error Response To Invalid Messages

    Using one interface does not disable the other: The Auto Update Mode could be enabled via web server and disabled via TCP/IP command, for example. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 78 Checkboxes Enable Data Set N is checked), the UE410-EN will not send any Auto Update TCP/IP messages and remain in Polling Mode. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 79 Response sequential number (same as sent in the command number message) Status WORD 0 = Success — Write to flash successful 1 = Error writing to flash 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 80: Polling Mode

    Polling Mode will be disabled and Auto Mode will be enabled as soon as any of the Check- Note boxes Enable Data Set N is checked. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 81 Non-zero = Length of data set Sequential WORD Response sequential number number Data set(s) data Array of Data set(s) information Bytes 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 82 WORD 00F3hex = Request current digital output settings Sequential WORD Message sequential number — To be returned with the response. number © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 83: Ethernet Tcp/Ip Interface Status And Statistics

    Open a web browser on a PC in the network and go to the address of the UE410-EN. Click Ethernet TCP/IP Interface Status and Statistics on the UE410-EN homepage. The following web page will be displayed: 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 84 Errors commands or improper formatting. Dropped Connections Displays the number of times the connection was unexpectedly dropped by the connecting device. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 85: Resetting To Factory Settings

    Click the button Yes: Reboot. The following web page is displayed: The UE410-EN is reset to the factory settings. The web server of the UE410-EN is called up again automatically. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 86: Troubleshooting

    VERSION_L, FUNCTION, KONF, CRC_H CODE and CRC_L CODE and transfers zeros into the corresponding data sets. Restarting the Flexi Classic system remedies this problem. Interrupt the power supply of the Flexi Classic system and switch on again. Troubleshooting Tab. 85: Troubleshooting...
  • Page 87 “Unknown Modules” on the configuration pages. Symbol description: LED off Green: LED lights up green Red: LED flashes red 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 88: Description Of The Data Sets

    MFCLASS2/CODE2 (6) Byte 39-42 – – – – MFCLASS1/ CODE1, MFCLASS2/CODE2 (7) Byte 43-46 – – – – MFCLASS1/ CODE1, MFCLASS2/CODE2 (8) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 89 – MFCLASS1/ CODE1, MFCLASS2/CODE2 (13) Length 14 Bytes 14 Bytes 2 Bytes 4 Bytes 66 Bytes * Inserted for byte alignment 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 90: Data Set 6, Can Be Compiled By The User

    Function 3 Function 4 Function 5 Function 6 Function 7 Function 8 Function 9 Function 10 Function 11 Function 12 Function 13 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 91 Module 11 Module 12 Module 12 Byte 1, Byte 2, Module 13 Module 13 DIAG DIAG Version Version Byte 1 Byte 2 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 92: Ethernet/Ip Gateway

    RJ45 Ethernet socket LED power supply (green) LED network activity for Ethernet port 1 or 2 (green) LED Error (red/green) RJ45 Ethernet socket © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 93: Basic Configuration - Assigning An Ip Address

    UE410FEN. Upon delivery, the UE410-EN is configured for the following address: – IP address 192.168.250.250 – Subnet mask 255.255.0.0 – Default gateway 0.0.0.0 The following web page is displayed: 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 94: Device Name

    Note system administrator. It can be read out in the administration pages of the DHCP server. Alternatively the software tool Flexi Classic IP-Link can be used. This scans the network for Flexi Classic modules and registers their IP addresses. Device name Device serial number as well as the device MAC address allow unique identification of the device.

  • Page 95: Configuration Of The Interface To The Plc - How The Data Are Transferred

    Click PLC Interface Configuration on the UE410-EN homepage. The following web page is displayed: The page shows the current settings of the interface to the PLC. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 96 After the data sets have been selected, configure how they should be sent to the PLC. For this purpose certain parameters that depend on the operating mode have to be set. These are described below. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 97 Heartbeat ration Change Interval. Note: Either this option or Enable Heartbeat Message must be activated, otherwise no data will be transferred! 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 98: Operating Modes In The Transfer Mode Rx (To Plc)

    Submit without checking Save in Flash allows, for example, the testing of new configurations without overwriting the old configuration. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 99: Operating Modes In The Transfer Mode Tx (From Plc)

    For a detailed description of the Discrete Output Point Object please refer to section 9.7.3. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 100: Configuration Of The Gateway - Which Data Are Transferred

    Configuration of the gateway — which data are transferred The UE410-EN processes the data of a Flexi Classic system and makes them available in different compilations, the data sets for the PLC. There are 6 data sets available to this purpose: Data sets 1-5 contain fixed data compila- tions, Data set 6 can be configured by the user.
  • Page 101 After resetting the UE410-EN back to the factory settings, all modules are displayed as Note “Unknown Module” until a hardware reset of the entire Flexi Classic system has been carried out (see section “Resetting to factory settings” below). In order to use Data set 6, click Set 6. The following web page is displayed and shows the current compilation of Data set 6: Click Configure Set 6, to compile the user defined data record.

  • Page 102: Status Of The Interface To The Plc

    UE410-EN1 are counted and errors including error messages for diagnostic purposes are displayed. The page is updated automatically every 10 seconds. Click PLC Interface Diagnostics. The following web page is displayed: © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 103 Displays the number of unsupported CIP request service Request Service Errors errors. These errors occur when a message with an invalid service is sent to the UE410-EN module. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 104 (S-Bus+ specific). First Error Description Error description for the first error detected Last Error Description Error description for the last error detected © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 105: Ethernet/Ip Objects

    Attribute ID Name Data type Data value(s) Access rule Transfer Object (72hex) class Revision UINT attributes Max Instance UINT Num Instances UINT 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 106: Individual Data Set Transfer Object (73Hex - One Instance Per Data Set)

    Attribute ID Name Data type Data value(s) Access rule Transfer Object (73hex) class Revision UINT attributes Max Instance UINT Num Instances UINT © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 107 SINT MED4 SINT MED5 SINT MED6 SINT MED7 SINT MED8 SINT MED9 SINT MED10 SINT MED11 SINT MED12 SINT MED13 SINT 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 108 Transfer Object (73hex) MFD1 SINT instance 5 attribute definitions MFD2 SINT MFD3 SINT MFD4 SINT MFD5 SINT MFD6 SINT MFD7 SINT © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 109 LS Byte=MFCODE1, Module 8 MS Byte=MFCLASS2, Module 8 UINT LS Byte=MFCODE2, Module 8 MS Byte=MFCLASS1, Module 9 UINT LS Byte=MFCODE1, Module 9 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 110 SINT MKD2, Module 5 SINT MKD1, Module 6 SINT MKD2, Module 6 SINT MKD1, Module 7 SINT MKD2, Module 7 SINT © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 111 SW Version 9 UINT SW Version 10 UINT SW Version 11 UINT SW Version 12 UINT SW Version 13 UINT Function 1 SINT 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 112 SINT Conf 13 SINT 0 (reserved) SINT CRC 1 UINT CRC 2 UINT CRC 3 UINT CRC,4 UINT CRC 5 UINT © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 113: Discrete Output Point Object Definition (09Hex - 4 Instances; One Instance Per Digital Output)

    Name Data type Data value(s) Access rule Point Object Definition Revision UINT (09hex) class attributes Max Instance UINT Num Instances UINT 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 114 Tab. 109: Discrete Output Service code Implemented in class Implemented in Service name Point Object definition (09hex) instance common services 0Ehex Get_Attribute_Single 10hex Set_Attribute_Single © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 115: Resetting To Factory Settings

    Click the button Yes: Reboot. The following web page is displayed: The UE410-EN is reset to the factory settings. The web server of the UE410-EN is called up again automatically. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 116: Troubleshooting

    VERSION_L, FUNCTION, KONF, CRC_H CODE and CRC_L CODE and transfers zeros into the corresponding data sets. Restarting the Flexi Classic system remedies this problem. Interrupt the power supply of the Flexi Classic system and switch on again. Troubleshooting Tab. 110: Troubleshooting...
  • Page 117 “Unknown Modules” on the configuration pages. Symbol description: LED off Green: LED lights up green Red: LED flashes red 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 118: 9.10 Description Of The Data Sets

    MFCLASS2/CODE2 (6) Byte 39-42 – – – – MFCLASS1/ CODE1, MFCLASS2/CODE2 (7) Byte 43-46 – – – – MFCLASS1/ CODE1, MFCLASS2/CODE2 (8) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 119 – MFCLASS1/ CODE1, MFCLASS2/CODE2 (13) Length 14 Bytes 14 Bytes 2 Bytes 4 Bytes 66 Bytes * Inserted for byte alignment 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 120: Data Set 6, Can Be Compiled By The User

    Function 3 Function 4 Function 5 Function 6 Function 7 Function 8 Function 9 Function 10 Function 11 Function 12 Function 13 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 121 Module 11 Module 12 Module 12 Byte 1, Byte 2, Module 13 Module 13 DIAG DIAG Version Version Byte 1 Byte 2 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 122: Profinet Io Gateway

    PROFINET IO Gateway Chapter 10 Operating Instructions Flexi Classic Gateways PROFINET IO Gateway The following Flexi Classic gateway can be used for PROFINET IO: UE410FEN4. The GSD file is available on www.sick.com. The UE410FEN4 supports: PROFINET IO conformance class A LLDP...

  • Page 123: 10.2 Basic Configuration - Assigning An Ip Address

    If the gateway IP address is unkown to the user or the IP address of the user’s PC shall not Note be changed, alternatively the software tool Flexi Classic IP-Link can be used to locate the gateway in the network and to configure the gateway’s IP address.
  • Page 124 – If a DHCP server is used to assign an IP address, the new address is unknown to the system administrator. It can be read out in the administration pages of the DHCP server. Alternatively the software tool Flexi Classic IP-Link can be used. This scans the network for Flexi Classic modules and registers their IP addresses.

  • Page 125: Profinet Io Conform

    Using the SIEMENS SIMATIC Manager — HW Config, the gateway then appears in the hardware catalogue under >>PROFINET IO > Additional Field Devices > Gateway > SICK. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 126: Step 2 - Add The Gateway To The Project

    STEP 2 — Add the gateway to the project In order to have the Flexi Classic system data available in the PLC process image, the gate- way must be added to the hardware configuration first. The procedure associated with this depends on the hardware configuration program of the PLC being used.

  • Page 127: Step 4 - Assign The Device Name

    Enter the desired device name in the dialog as shown below: The device name format shall apply to the PROFINET standard specification. Note 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 128 Assign the device name to the gateway. Select PLC > Ethernet > Assign Device Name. The Assign device name dialog opens. From the Assign device name dialog, find and select the SICK gateway that you wish to assign the device name to in the list.

  • Page 129: Profinet Configuration Of The Gateway - Which Data Are Transferred

    10.4.1 Cyclic data The physical Flexi Classic IO modules are not represented as typical hardware modules in the PROFINET IO hardware catalogue. Instead, the data available from the Flexi Classic system has been organized into data sets. Each data set represents a “hardware” module in the PROFINET IO hardware catalogue.

  • Page 130: Acyclic Data - Record Read

    10.4.2 Acyclic data — record read Flexi Classic system diagnostic data is available as data record to be read by the PLC. There are two data sets, data set 5 and data set 6, providing diagnostic information. For a detailed description refer to Tab. 116 and Tab. 117 below.
  • Page 131 Byte 51-54 MFCLASS1/CODE1, MFCLASS2/CODE2 (11) Byte 55-58 MFCLASS1/CODE1, MFCLASS2/CODE2 (12) Byte 59-62 MFCLASS1/CODE1, MFCLASS2/CODE2 (13) Length 62 Bytes Inserted for byte alignment. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 132 The installed Flexi Classic modules are recognised automatically and listed in the Flexi Chassis Configuration field. Modules of the next Flexi Classic generation that are not yet recognised by the UE410FEN are listed as “Unknown Module”. The corresponding front and the data structure of the module can be displayed by clicking a module.
  • Page 133 The current configuration of data set 6 can be displayed by clicking Display Set 6 Data Format. Return to the previous page by using the browser’s Back button. Example for the configuration and display: 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 134 124 bytes. The minimum length is 0 (no data selected). This must be taken into account in regards to the size of the record read in the PLC. The selected data are transferred for all Flexi Classic modules respectively. The data are zeroed for modules that do not exist.
  • Page 135 Module 11 Module 12 Module 12 Byte 1, Byte 2, Module 13 Module 13 DIAG DIAG Version Version Byte 1 Byte 2 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 136: Alarms

    Alarms can be read acyclically through the PROFINET IO alarms infrastructure. Once any Flexi Classic module faults, the PROFINET IO gateway raises the appropriate diagnostic alarm to the network. This will trigger the fault LED on the PLC, and make the specifics (text and help) of the diagnostic alarm available through the SIMATIC PLC interface.

  • Page 137: 10.5 Status Of The Interfaces

    First error description Error description for the first error detected Last error description Error description for the last error detected 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 138: Status Of The Flexi System

    Click on Flexi System Status. The following web page is displayed: The page shows diagnostics for one Flexi Classic module at a time. The initial load of the page shows diagnostics of module 1 in the system. Module Type indicates the type of the module.
  • Page 139 Flexi Classic Gateways Via network tool The status of the Flexi Classic system can be verified from SIEMENS SIMATIC Manager, too. In order to do this follow the instructions below. Click Diagnostic/Setting in the PLC menu of the SIMATIC Manager tool bar.

  • Page 140: 10.6 Resetting To Factory Settings

    Click the button Yes: Reboot. The following web page is displayed: The UE410-EN is reset to the factory settings. The web server of the UE410-EN is called up again automatically. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 141: 10.7 Troubleshooting

    VERSION_L, FUNCTION, KONF, CRC_H CODE and CRC_L CODE and transfers zeros into the corresponding data sets. Restarting the Flexi Classic system remedies this problem. Interrupt the power supply of the Flexi Classic system and switch on again. 10.7 Troubleshooting Tab. 119: Troubleshooting...
  • Page 142 “Unknown Modules” on the configuration pages. Symbol description: LED off Green: LED lights up green Red: LED flashes red © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 143: 10.8 Error Type Definitions In Profinet Io

    Internal flex-bus error: No frame bytes received in the slave. Check connection 0x10a between modules. Contact SICK service if problem persists. Internal flex-bus error: Data frame could not be sent. Power cycle Flexi Classic 0x110 system. Contact SICK service if problem persists.
  • Page 144 0x41b service. Self diagnostics error: Contact SICK service. 0x41c-0x4ff Internal input test error: Internal test pulse not present on Ix. Contact SICK service. 0x501-0x5ff External input test error: External test pulse not present on Ix. Check IO cabling. 0x601-0x6ff Contact SICK service if problem persists.
  • Page 145 0x986 switch settings, cabling and EDM settings. Configuration/diagnostics error: Rotary switch changed during operation. Restore 0x987 correct setting and power cycle Flexi Classic system or teach-in new setting. Configuration/diagnostics error: Incomplete data frame on IndexAssign. Contact 0x988 SICK service. Configuration/diagnostics error: Refer to the user manual for further details on 0x989-0x9ff this error code.
  • Page 146 Error on inputs I7/8: Cross circuit error 0x7f0c Error: Feedback circuit S1 0x7f0d Error: Feedback circuit S2 0x7f0e Error: Feedback circuit S3 0x7f0f © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 147: Technical Specifications

    / status in the system safety bus, slave on the fieldbus Cable parameters see chapter 5 “CANopen Gateway” from p. 32. 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 148: Devicenet

    10 Mbit/sec (10Base-T) or 100 Mbit/sec (100Base-T), autosensing Cable length Max. 100 m per segment Addressing factory IP: 192.168.250.250 setting Subnet mask: 255.255.0.0 Default gateway: 0.0.0.0 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 149: 11.2 Technical Specifications, Supply Circuit

    –25 to +70 °C Relative humidity 10 to 95%, non-dewing Climatic conditions (EN 61131-2) Air pressure in operation 860 to 1060 hPa 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 150 1 × 0.25 to 2.5 mm² / 2 × 0.25 to 0.5 mm² Insulation stripping length max. 8 mm 0.16 kg Weight © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...

  • Page 151: 11.5 Dimensional Drawing

    1 plug (left) Mounting rail Mounting rail acc. to EN 50022-35 11.5 Dimensional drawing Fig. 23: Dimensional drawing Flexi Classic gateways 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 152: 11.6 Device Overview/Part Numbers

    Flexi Classic configurator, application examples and Flexi Classic IP-Link configuration software (locates Flexi Classic Ethernet gateways in the network) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 153 Technical specifications Operating Instructions Chapter 11 Flexi Classic Gateways 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 154 Technical specifications Chapter 11 Operating Instructions Flexi Classic Gateways © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011834/YT28/2016-03-15 Subject to change without notice...
  • Page 155 Technical specifications Operating Instructions Chapter 11 Flexi Classic Gateways 8011834/YT28/2016-03-15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 156 Phone +386 (0)1-47 69 990 E-Mail ghk@sick.com.hk E-Mail office@sick.si Hungary South Africa Phone +36 1 371 2680 Phone +27 11 472 3733 More representatives and agencies E-Mail office@sick.hu E-Mail info@sickautomation.co.za at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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