SICK Flexi Classic Operating Instructions Manual
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SICK Flexi Classic Operating Instructions Manual

Modular safety controller
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O P E R A T I N G I N S T R U C T I O N S
Flexi Classic
Modular safety controller
SC-UE410

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S Flexi Classic Modular safety controller SC-UE410...
  • Page 2 Copyright Act. Alteration or abridgment of the docu‐ ment is not permitted without the explicit written approval of SICK AG. O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK...

  • Page 3: Table Of Contents

    Connection of sensors to the UE410-MU/UE410-XU.... Mounting/dismantling..............31 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...
  • Page 4 11.3 List of tables....................11.4 List of figures.................... O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 5: Ordering Information

    Part number AM cover 10 anti-tampering covers 5319789 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 6: About This Document

    Scope These operating instructions are original operating instructions. O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 7: Abbreviations Used

    Electro-sensitive protective equipment (ESPE) Testable sensors (e. g. photoelectric switches) 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...
  • Page 8 Single channel N/C contact Single-channel N/C contact, cross-circuit detecting O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...
  • Page 9 Table 6: Logic symbols Icon Logic OR link AND link 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 10: Safety

    The Flexi Classic safety controller has been tested in accordance with UL 508. O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK...

  • Page 11: Intended Use

    The Flexi Classic system is therefore only suitable for use in an industrial environment. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 12: Protecting The Environment

    Packaging Paper/Cardboard recycling Cardboard, paper O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 13: Product Description

    If relay outputs are required, these can be implemented with the UE410-2RO/ UE410-4RO output modules. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 14: Module Overview, Adjustments And Facilities For Connecting Sensors

    3, 7, 8 1, 2, 7, 8, 9 O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 15: Main Module Ue410-Mu

    9 programs that can be set with a screwdriver at the program switch are available. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...
  • Page 16 Figure 2: Scheme program 4 & Figure 3: Scheme programs 5-7, 9 O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 17: Operating And Status Indicators

    Switch for off delay Figure 5: UE410-MU controls and status indicators 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 18: Terminal Assignment

    You have two possibilities to reach SIL3 or Category 4 for your application: O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK...

  • Page 19: Ue410-Mu Programs

    Input control circuit B acts only on the safety output Q3/Q4. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 20: Program 1

    • retriggering OFF Outputs Undelayed OSSDs Q1/Q2 Delayable SSDs Q3/Q4 O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 21: Program 2

    • retriggering OFF Outputs Undelayed OSSDs Q1/Q2 Delayable SSDs Q3/Q4 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 22: Programs 3.1 And 3.2

    Q3 permanently High: Muting active Q3 1 Hz flashing: Reset required O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 23: Program 4

    Undelayed OSSDs Q1-Q4 No delayable OSSDs (two-hand standard) 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 24: Programs 5.1 And 5.2

    Undelayed OSSDs Q1-Q2 No delayable OSSDs (two-hand standard) O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 25: Program 6

    • retriggering OFF Outputs Undelayed OSSDs Q1-Q3 Delayable OSSD Q4 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 26: Program 7

    • retriggering OFF Outputs Undelayed OSSDs Q1-Q3 Delayable OSSD Q4 O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 27: Program 8

    • retriggering OFF Outputs Undelayed OSSDs Q1-Q3 Delayable OSSD Q4 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 28: Program 9

    • retriggering OFF Outputs Undelayed OSSDs Q1-Q3 Delayable OSSD Q4 O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 29: Connection Of Sensors To The Ue410-Mu/Ue410-Xu

    (bridge ESPE (sensors X1-I1) with semicon‐ ductor output) 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...
  • Page 30 Dual-channel N/C con‐ tact, three-wire Single-channel N/C con‐ tact O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 31: Mounting/Dismantling

    Install end clips on the right and left. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 32: Steps For Dismantling The Modules

    (see "Anti-manipulation cover", page Figure 9: Anti-manipulation cover O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...
  • Page 33 (2). The cover is closed by engaging it. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 34: Electrical Installation

    When operating the reset device, the operator must have full visual command of the hazardous area. O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK...

  • Page 35: Commissioning

    Check the protective device as described below and in accordance with the applicable standards and regulations. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 36: Regular Testing

    O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK...

  • Page 37: Configuration

    All later changes at the wiring of S1, S2 and S3 will cause a lock-out (ERR). 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 38: Diagnostics

    Carry out a power-up or repeat teaching-in. O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 39: Anti-Manipulation Measures

    Restart the system by switching the voltage off and on again. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...
  • Page 40 (UE410‐ MU) flashes. O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK Subject to change without notice...

  • Page 41: Technical Data

    Time between muting condition valid (I3/I4 high) and muting possible. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...
  • Page 42 (X1/X2 must be I < 600 mA. If this total current is insufficient, please contact the SICK hotline. O P E R A T I N G I N S T R U C T I O N S | Flexi Classic...
  • Page 43 Response time not including Flexi Loop and not including sensor. Also take into account the response times of Flexi Loop and the sensors connected. Cascading subsystems. 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...
  • Page 44 For detailed information on the safety configuration of your machine/plant, please consult your SICK subsidiary. O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK...

  • Page 45: Dimensional Drawings

    Figure 10: Dimensional drawing for the UE410-MU (mm) 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...

  • Page 46: Annex

    18. Data sheet UE410-MU....................41 19. PFD and PFHd values for UE410-MU................ 44 O P E R A T I N G I N S T R U C T I O N S | Flexi Classic 8021962/2017-12-15 | SICK...

  • Page 47: List Of Figures

    Anti-manipulation cover..................... 32 10. Dimensional drawing for the UE410-MU (mm)............45 8021962/2017-12-15 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Classic Subject to change without notice...
  • Page 48 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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