BendPak HD-973P Installation And Operation Manual
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BendPak HD-973P Installation And Operation Manual

Multi-level parking lift
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Installation and Operation Manual
Manual P/N 5900076 — Manual Revision A — April 2019
Model:
• HD-973P
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
⚠
DANGER
Multi-Level Parking Lift
entire
Read the
product. Failure to follow the instructions and safety precautions in
this manual can result in serious injury or death. Make sure all other
operators also read this manual. Keep the manual near the product
for future reference. By proceeding with installation and operation,
you agree that you fully understand the contents of this manual.
contents of this manual
1645 Lemonwood Dr.
Santa Paula, CA 93060 USA
Toll Free: (800) 253-2363
Tel: (805) 933-9970
bendpak.com
before
using this

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Summary of Contents for BendPak HD-973P

  • Page 1 Multi-Level Parking Lift Installation and Operation Manual Manual P/N 5900076 — Manual Revision A — April 2019 Model: • HD-973P Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ entire before Read the contents of this manual using this product.
  • Page 2 Copyright. Copyright © 2019 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.

  • Page 3: Table Of Contents

    Parts Drawings Introduction This manual describes the following BendPak Parking Lift: HD-973P: Multi-Level Parking Lift that can raise Vehicles up to 7,000 lbs (3,175 kg) on the Upper • Platform and up to 9,000 lbs (4,082 kg) on the Lower Platform.

  • Page 4: Shipping Information

    Keep this manual on or near the product for future reference. Read and follow the warnings and instructions on the labels on the product. Contact BendPak at (800) 253-2363 or if you need replacement labels or a techsupport@bendpak.com...
  • Page 5 BendPak Inc. assumes no liability for damages resulting from: • Use of the equipment for purposes other than those described in this manual. • Modifications to the equipment without prior, written permission from BendPak. • Damage to the equipment from external influences. •...

  • Page 6: Components

    Ladders. Pieces of steel that gets installed at the back of each Post. The Upper Platform has 31 slots in it, the Lower Platform 13; these are part of the Safety Lock system. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 7 Drawing not necessarily to scale. Some components not shown. The Front of the Lift is the end opposite the Drive-up Ramps. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...

  • Page 8: Specifications

    Specifications Side View Top View HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 9 The Lift supports less weight than its rated capacity if the vehicle’s wheelbase is shorter because the wheels of such a vehicle are closer to the middle of the Runways, where there is less strength. Specifications subject to change without notice. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...

  • Page 10: Faqs

    Outdoor installation is prohibited Q: How long does it take to raise the Platforms? A: The Upper Platform takes about 90 seconds; the Lower Platform takes about 50 seconds. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...

  • Page 11: Installation Checklist

    34. Lubricate the Lift. ☐ 35. Bleed the Hydraulic Cylinder. ☐ 36. Test the Lift. ☐ 37. Review the final checklist. ☐ 38. Leave the manual for the owner/operator. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...

  • Page 12: Installation

    Only fully trained personnel should be involved in installing this equipment. Pay attention at all times. Use appropriate tools and lifting equipment. Stay clear of moving parts. BendPak recommends referring to the ANSI/ALI ALIS Standard (R2015) Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift.
  • Page 13 Front of the Lift, and no obstructions at all at the Rear of the Lift so you can safely drive Vehicles onto the Runways. • Power. You need a 220 VAC power source available for the Power Unit. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 14 Do not shim a Post more than half an inch using the provided Shims and Anchor NOTICE Bolts. A maximum shim of 2 inches is possible by ordering optional Shim Plates. Contact BendPak at (800) 253-2363, extension 191 to order. Please have the model and serial number of your Lift available. •...
  • Page 15 Drawing not to scale. Not all components are shown. Hydraulic Cylinder is underneath the Runway. Top View. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 16 Total Length value; this includes the Ramps, which are not taken into consideration for creating Chalk Line Guides. Not drawn to scale. Not all components shown. Top View. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 17 Do not forget to check the diagonals. 5. When you move the Posts into position, put the corners of the Base Plates inside the corners created by the four chalk lines. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 18 If they fall on a person, they could cause serious injury. Moving the Posts into Position BendPak strongly recommends using a Forklift or Shop Crane to move the Posts. 1. Move the four Posts, one at time, to the inside corners of the Chalk Line Guides.
  • Page 19 2. Lay the Posts down, then slide the Crosstubes in their locations in each Post. Make sure that the Sheave Windows are on the same side as the Powerside Post, facing the inside of the Lift. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 20 Safeties cannot engage. However, if a Cable were to break (which very rarely happens), the Slack Safety for the broken Cable immediately engages, preventing the Runways from falling. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 21 Make sure to install the Ladders correctly. If they are not installed correctly, the Safety Locks on your Lift may not hold the weight of a vehicle, putting anyone under the Platform in danger. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 22 The other hole in the Top Cap is for the Cable that is routed to the top of the Post, which is done later in the installation. 6. Install the remaining Top Caps the same way. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 23 3. Once both Crosstubes are in position, , and the Slack Safeties have been disengaged, you can continue with the installation. 4. Repeat steps 1-3 for the other Platform. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 24 2. If you are working on the Upper Platform, locate the four Stop Blocks. The following drawing shows how to secure the Ladders on the Lower Platform. The following drawing shows how to secure the Ladders on the Upper Platform. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 25 Make sure that all eight Ladders are correctly installed and secured. If the Ladder misses a Slot, your Safety Locks will function correctly, which is a danger to anyone under a Platform that is holding a vehicle or around it. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 26 Cable Sheaves are located on the underside of the Powerside Runways. The Pulley Box and the opening for routing the Microswitch cable are for the Upper Platform only. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 27 Do not continue with the installation until you have visually confirmed that all four Safety Locks are engaged on each Platform. If they are not engaged, the Runways could move or fall, possibly causing personal injury or product damage. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 28 B: 6,670 mm / 21 feet / 262.75 inches o C: 9,492 mm / 31 feet / 373.75 inches o D: 11,104 mm / 36.5 feet / 437 inches HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 29 The following drawing shows the routing for all four Cables on the Upper Platform. Drawing not to scale. Some components not shown or exaggerated for clarity. Top view. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 30 Powerside Posts (Cables A and C); each grouping shares an Anchor Plate. ⚠ CAUTION BendPak strongly recommends using gloves when handling the Cables. 2. Find the twin Cable Sheaves that go in the Front Window that you removed earlier. The Gusset Sheaves come installed and do not need to be removed.
  • Page 31 11. Reinstall the Cable Lock Pin near the bottom of the Crosstube Gusset. Cable A is now correctly routed to the Front Powerside Post. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 32 8. Reinstall the Cable Lock Pin near the bottom of the Crosstube Gusset. Cable B is now correctly routed to the Front Offside Post. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 33 10. Reinstall the Cable Lock Pin near the bottom of Crosstube Gusset. Cable C is now correctly routed to the Rear Powerside Post. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 34 To finish the Cable routing procedure for the Upper Platform, go back and make sure each Cable is correctly seated in the Cable Sheaves and Gusset Sheave that it passes through. Also, make sure that the Cable Anchor Plates are secured back in place. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 35 Before routing your Cables, make sure the Piston of the Hydraulic Cylinder has been extended, which is part of the procedure described in Installing the Return Line. The following drawing shows the routing for all four Cables on the Lower Platform. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 36 Check the lengths on each Cable to make sure you have the correct ones. ⚠ CAUTION BendPak strongly recommends using gloves when working with the Cables. 2. Find the twin Cable Sheaves that were taken off earlier. The Gusset Sheaves come installed and do not need to be removed.
  • Page 37 Piston on the Hydraulic Cylinder may not have been pulled out far enough. 10. Reinstall the Cable Lock Pin near the bottom of the Crosstube Gusset. Cable A is now correctly routed to the Front Powerside Post. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 38 Cable. 7. Reinstall the Cable Lock Pin near the bottom of the Crosstube Gusset. Cable B is now correctly routed to the Front Offside Post. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 39 The two Cable Sheaves at the Rear of the Lift are called Rear Sheave C and Rear Cable Sheaves A and B at the Rear of the Lift do not exist Sheave D. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 40 Cable Sheave (or Sheaves) and Gusset Sheave that it passes through. Also, make sure that the Button ends of each Cable are secured in the Tie Plate and tighten the Tie Plate. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 41 The Ferrule goes around the Rod and under the Threads. The Nut goes onto the Threads. 6. Tighten the Nut. Remember that the Ferrule can only be used once; do not tighten the Nut until everything is ready. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 42 The following drawing shows where the Return Line connects on the Lift. Drawing not to scale. Some components not shown or exaggerated for clarity. Installing the Return Lines is the same for both Platforms. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 43 8. Leave the Power Unit end of the Return Line hanging out of the Flex Tube opening for now. It will be connected to a Tee Fitting and then to the Power Unit later in the installation. 9. Repeat steps 1-8 for the other Platform. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 44 The Air Line Elbow Connectors on the Crosstube Gussets come installed from the factory. Drawing not to scale. Some components not shown. Air Lines shown outside Steel Tubes for clarity. Installing the Air Lines is the same for both Platforms. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 45 5. Leave the Power Unit end of the Air Line hanging out of the Flex Tube opening for now. It will be connected to a Tee Fitting and the Pushbutton Air Valve later. 6. Repeat steps 1-5 for the other Platform. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 46 The following drawing shows where the Hydraulic Line goes on the Lift. Drawing not to scale. Not all components shown. Offside Runway not shown. Installing the Hydraulic Line for both Platforms is the same. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 47 The JIC-to-NPT Nipple Fittings (connects the Hydraulic Lines to the Platform Switch Valve) and NPT-to-ORB Fitting (connects the Platform Switch Valve to the Power Unit) will be connected later in the installation. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 48 There is no Safety Shutoff Bar to install under the Lower Platform, so you can hold off installing the Aluminum Decks (two shorter Decks) if you want, whatever works best for your installation process. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 49 4. Make sure the Microswitch is snug against the Mounting Plate. The Microswitch will be connected to a cable that goes to the Power Unit later in the installation. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 50 If you are going to install the Flex Tube Bracket Plate and/or the Zero Angle Bracket at the same time as the Power Unit, now is the time to put those into place. The Power Unit is heavy. BendPak recommends having one person hold the Power Unit while another person bolts it into place.
  • Page 51 Includes the holes to which the Flex Tubes connect. BendPak recommends orienting the Flex Tubes so that the lines coming out of it are near where they connect on the Power Unit and to the Pushbutton Air Valve.
  • Page 52 Tubes are best positioned for connecting the Return Line, the Air Line, and the Hydraulic Line. The Flex Tube Angle Plate can be connected on either side of the Flex Tube Bracket Plate. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 53 5. Screw the Plastic Nut back onto the Threads and tighten. 6. Once in place, push the Hydraulic Line, Return Line, and Air Line through the Flex Tube. 7. Repeat steps 1-4 for the other Platform. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 54 Use the two holes on the Pushbutton Air Valve on the side away from the actual pushbutton. If you use the holes next to the pushbutton, the Zero Angle Bracket interferes with the pushbutton when you try to use it. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 55 . Double check to make sure you are attaching the Air Line to the Pushbutton Air Valve. For the customer-supplied air pressure, a minimum of 75 PSI. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 56 Return Line to the Power Unit and not the Air Line. Do not attach the Air Line to the Power Unit by mistake HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 57 6. Connect and securely tighten one Hydraulic Line on either end to the Fittings you just installed. Make sure you take note of which side each Platform is attached to for when you start using the Lift. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 58 Never expose the motor to rain or other damp environments; damage to the motor caused by water is covered by the warranty. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 59 The following drawing shows the configuration for Power Unit 1. Not drawn to scale. Not all components shown. T1/T2 or CV1/CV2 represents the Hydraulic Return; P1/P2 represents the Hydraulic Power Out. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 60 2. Connect the power source cable to the plug you just connected. Refer to Wiring Diagrams for proper wiring information. The power source cable is supplied with the Lift. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 61 4. Double check to make sure the Hydraulic Fluid Reservoir has an adequate supply of fluid. Do not run the Lift without adequate supply of Hydraulic Fluid; you will damage the Power Unit. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 62 (NEC) requirement. They are designed to interrupt electrical power in the event of an electrical circuit fault, emergency situation, or when equipment is undergoing service or maintenance. BendPak strongly recommends that you install a Power Disconnect Switch that is properly rated for the incoming power. ⚠...
  • Page 63 Concrete or Anchor Bolts do not meet these specifications, it could lead to product damage, vehicle damage, personal injury, or even death. BendPak Lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard “Automotive Lifts – Safety Requirements for Construction, Testing, and Validation”...
  • Page 64 ¾ inch diameter Anchor Bolt, for example, use a ¾ inch diameter drill bit. 3. Vacuum each hole clean. BendPak recommends using a vacuum to clean the hole. You can also use a wire brush, hand make sure to thoroughly clean each hole pump, or compressed air;...
  • Page 65 Do not shim a Post more than half an inch using the provided Shims. A maximum of 2 inches is possible by ordering optional Shim Plates. Contact BendPak at (800) 253-2363, extension 191 to order. Please have the model and serial number of your Lift available.
  • Page 66 Lower Platform. 7. Now repeat steps 1-4 for the Lower Platform. When you are satisfied the Lift is level, firmly secure the Nuts at the top of each Post. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 67 Secure the Tire Stop with a Rotor Clip on either end of the Pin Not drawn to scale. Not all components shown. Side view. The Tire Stops with Stop Weights go with the Lower Platform only. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 68 3. Place the Ramp in the Lip of the Hinge, then secure two Rotor Clips on either end of the Pin. Not to scale. Not all components shown. Side View. 4. Repeat steps 2 and 3 for the other Ramp. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 69 2. Connect the Crossbeam on both ends to the Mounting Brackets using a Bolt, Washer and Nut for each hole, then tighten until secure. 3. Repeat steps 2 and 3 for the remaining three Crossbeams. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 70 Rear Sheaves under the Rear Powerside Runways. Put a small amount of white lithium grease or similar on each lubrication point before you use the Lift and monthly after putting the Lift into service. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 71 You can damage your motor by running it without enough Hydraulic Fluid in the reservoir. If your Lift is still moving erratically or making odd noises after bleeding the Hydraulic System, refer to Troubleshooting for more information. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 72 Test the Lift BendPak strongly recommends doing an Operational Test of your Lift with a standard Vehicle on each Platform before starting normal service (a typical Vehicle is not required, but is recommended). During the Operational Test, watch the Lift and its components and check for proper installation and operation.

  • Page 73: Operation

    Double check you have everything you need out of the vehicle before raising the Lift. Make sure the vehicle is not overbalanced on either end or either side. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 74 Runways. Located on one side or the other of the Power Unit (depending on where it was installed). Pressing and holding the pushbutton on the Pushbutton Air Valve disengages the Safety Locks, which is needed to lower the Runways. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 75 7. When the Platform gets to the desired height, go up a little bit more, then release the Up button and press and hold the Lowering Handle. The Platform backs down onto the most recently passed Safety Lock. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 76 Make sure that the Lower Platform is on a Locking position before driving a vehicle under it. ⚠ WARNING Never walk under raised Platforms—always walk around and stay clear at all times. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 77 10. When the Upper Platform is fully resting on the Stop Blocks, release the Pushbutton Air Valve and the Lowering Handle. 11. Remove the Tire Chocks, then carefully drive the vehicle off of the Runways. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...

  • Page 78: Maintenance

    ⚠ WARNING Do not operate your Lift if you find maintenance issues; instead, take the Lift out of service, then contact your dealer, visit bendpak.com/support, email techsupport@bendpak.com, or call (800) 253-2363. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 79 With an awl, probe between wires and strands and raise any wires that appear loose. Evidence of internal broken wires may require a more extensive rope examination. HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...

  • Page 80: Troubleshooting

    Crosstubes using white lithium grease. If the Lift is new, a break-in period may be needed; run the Lift several times each day. If the noises persist, contact BendPak Support. If you continue to have issues with your Lift, take it out of service, then contact your dealer, go to bendpak.com/support, email...

  • Page 81: Wiring Diagrams

    Wiring Diagrams Power Unit 1 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 82 Power Unit 2 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...

  • Page 83: Labels

    Labels HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 84 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 85 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 86 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...

  • Page 87: Parts Drawings

    Parts Drawings HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 88 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 89 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 90 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 91 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 92 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 93 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 94 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 95 HD-973P Multi-Level Parking Lift P/N 5900076 — Rev. A — April 2019...
  • Page 96 1645 Lemonwood Drive Santa Paula, CA, 93060 USA © 2019 BendPak Inc. All rights reserved. bendpak.com...

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