Graco SaniForce 515 Instructions For Use Manual
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Graco SaniForce 515 Instructions For Use Manual

Graco SaniForce 515 Instructions For Use Manual

Diaphragm pumps
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Instructions/Parts List
SaniForce
Diaphragm Pumps
For use in sanitary applications. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
100 psi (0.7 MPa, 6.9 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 6.9 bar) Maximum Air Input Pressure
™
515
ti17529a
3A1973L
EN
II 2 GD c llA T4

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Summary of Contents for Graco SaniForce 515

  • Page 1 Instructions/Parts List ™ SaniForce 3A1973L Diaphragm Pumps For use in sanitary applications. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. 100 psi (0.7 MPa, 6.9 bar) Maximum Fluid Working Pressure 100 psi (0.7 MPa, 6.9 bar) Maximum Air Input Pressure ti17529a II 2 GD c llA T4...

  • Page 2: Table Of Contents

    Models Contents Models ........2 Maintenance ......12 Warnings .
  • Page 3 Models 3A1973L...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 6: Installation

    The typical installation shown in F . 2, page 8, is only a guide for selecting and installing system com- ponents. Contact your Graco distributor for assis- tance in planning a system to suit your needs. • Always use genuine Graco parts and accessories.

  • Page 7: Mounting

    Installation Mounting NOTICE In the step below, do not connect the quick-disconnect Pump exhaust air may contain contaminants that can coupler (D) on the air hose to the mating fitting on the contaminate the fluid supply. Ventilate to a remote pump until you are ready to operate the pump.

  • Page 8: Fluid Outlet Line

    Installation Fluid Outlet Line 1. Use flexible grounded fluid hoses (J). 2. For best sealing results, use a standard tri-clamp or DIN style sanitary gasket of a flexible material such as EPDM, Buna-N. A fluid drain valve (G) is required to relieve pressure in 3.

  • Page 9: Changing The Orientation Of The Fluid Inlet And Outlet Ports

    Installation Changing the Orientation of the Fluid Inlet and Outlet Ports The pump is shipped with the ports facing the same direction. To reverse the orientation of the ports: 1. Remove the clamps (12) holding the inlet and/or outlet manifold to the covers. NOTE: Inspect the o-rings and replace if necessary.

  • Page 10: Air Exhaust Ventilation

    Installation Air Exhaust Ventilation The air exhaust port is 3/8 npt(f). Do not restrict the air exhaust port. Excessive exhaust restriction can cause erratic pump operation. To provide a remote exhaust: To avoid serious injury from explosion or hazardous 1. Remove the muffler (P) from the pump air exhaust fluids: port.

  • Page 11: Operation

    Operation Operation Pressure Relief Procedure Starting and Adjusting the Pump 1. Be sure the pump is properly grounded. Refer to Grounding on page 6. 2. Check connections to be sure they are tight. Tighten The equipment stays pressurized until pressure is fluid inlet and outlet connections securely.

  • Page 12: Maintenance

    Maintenance Maintenance Air Valve Lubrication Tightening Connections The air valve is designed to operate unlubricated, how- Before each use, check all hoses for wear or damage, ever if lubrication is desired, every 500 hours of opera- and replace as necessary. Check to be sure all connec- tion (or monthly) remove the hose from the pump air tions are tight and leak-free.

  • Page 13: Troubleshooting

    Troubleshooting Troubleshooting 1. Follow the Pressure Relief Procedure, page 11. 2. Check all possible problems and causes before dis- assembling the pump. PROBLEM CAUSE SOLUTION Pump will not cycle, or cycles once Air valve is stuck or dirty. Disassemble and clean air valve. and stops.

  • Page 14: Service

    Service Air Valve NOTE: When instructed to lubricate, apply appropriate waterproof sanitary lubricant (such as Graco PN 111265). NOTE: Air Valve Repair Kit 241657 is available. Parts included in the kit are marked †. Use all parts in the kit.
  • Page 15 Service Apply appropriate waterproof sanitary lubricant to the threads and inside of clamp. Torque to 80-90 in-lb (9-10 N•m). Do not use rotary power tools. Air side markings on diaphragm must face housing. Torque to 80-90 in-lb (9-10 N•m) at 100 rpm maximum. Flat side must face toward shaft.

  • Page 16: Ball Check Valve

    Service Ball Check Valve Standard Diaphragms NOTE: If your pump uses overmolded PTFE dia- Disassembly phragms, see page 18. NOTE: • PTFE o-rings should be replaced every time mani- Disassembly folds are removed. 1. Relieve the pressure. 1. Relieve the pressure. Disconnect all hoses. 2.
  • Page 17 Service Reassembly 1. Install the diaphragm assembly on one end of the shaft (105) as follows: a. Install the o-ring (15) on the shaft bolt (14). b. Install the fluid side diaphragm plate (23) on the bolt so the rounded side faces the diaphragm (20).

  • Page 18: Overmolded Ptfe Diaphragms

    Service Overmolded PTFE Diaphragms NOTE: If your pump uses standard diaphragms, see page 16. Disassembly 1. Relieve the pressure. 2. Remove the manifolds and disassemble the ball ti17651a check valves as explained on page 16. 3. Remove the clamps (6) holding the fluid covers (1) Apply appropriate waterproof sanitary lubricant to the threads and inside of clamp.

  • Page 19: Air Center Service

    Service NOTE: When you install the clamps in Step 5, orient the center housing so the air inlet is approximately 45° above horizontal and the muffler is approximately hori- zontal. 5. Position the fluid covers (1) and the center housing so the arrows (A) on the covers face the same direc- tion.

  • Page 20: Parts

    Parts Parts Tri-Clamp Model Shown Apply appropriate waterproof sanitary lubricant. Torque to 80-90 in-lb (9-10 N•m). Do not use rotary power tools. Air side markings on diaphragm must face housing. Torque to 80-90 in-lb (9-10 N•m) at 100 rpm maximum. Torque to 35-45 in-lb (4-5 N•m).
  • Page 21 Parts Ref. Part Description Ref. Part Description 16M908 PLATE, diaphragm, fluid side (not 278379 COVER, fluid used with overmolded dia- MANIFOLD, outlet phragms) 278378 Tri-Clamp 16H681 DIAPHRAGM, backup (FD5111 24U147 and FD5611) MANIFOLD, inlet PLATE, diaphragm, air side 278377 Tri-Clamp 195025 For use with standard dia- phragms...

  • Page 22: Fluid Section Repair Kits

    Fluid Section Repair Kits Fluid Section Repair Kits Fluid Section Repair Kits follow the numbering of your pump model, but use FK instead of FD for the first two digits. For example, order repair kit FK5111 for pump FD5111. Pump Model Repair Kit FD5111 FK5111...

  • Page 23: Dimensions

    Dimensions Dimensions 10.9 in. (277 mm) Tri-Clamp Model 6.4 in. (163 mm) 12.7 in. (323 mm) 10.1 in. (256 mm) 8.4 in. (213 mm) Pump Mounting Hole Pattern 4.3 in. 7.0 in. (109 mm) ti17653a (178 mm) 1.6 in. (41 mm) 7.0 in.

  • Page 24: Performance Charts

    Performance Charts Performance Charts Fluid Outlet Pressure Test Conditions: Pump tested in water with inlet submerged. CYCLES PER MINUTE standard diaphragms; overmolded diaphragms 46; 64 91; 128 137; 192 182; 256 228; 319 273; 383 319; 447 364; 511 (0.7, 7) Fluid Pressure Curves at 100 psi (0.7 MPa, 7 bar) air pressure at 70 psi (0.48 MPa, 4.8 bar) air pressure...
  • Page 25 Performance Charts Air Consumption Test Conditions: Pump tested in water with inlet submerged. CYCLES PER MINUTE standard diaphragms; overmolded diaphragms 46; 64 273; 383 91; 128 137; 192 182; 256 228; 319 319; 447 364; 511 (0.84) Air Consumption Curves at 100 psi (0.7 MPa, 7 bar) air pressure at 70 psi (0.48 MPa, 4.8 bar) air pressure (0.70)

  • Page 26: Technical Data

    Technical Data Technical Data SaniForce 515 Metric Maximum fluid working pressure 100 psi 0.7 MPa, 7 bar Air pressure operating range* 20-100 psi 0.14-0.7 MPa, 1.4-7 bar Maximum air consumption 28 scfm 0.8 m /minute Air consumption at 70 psi/13.5 gpm 18 scfm 0.5 m...
  • Page 27 Technical Data Materials of Construction** Wetted materials on all models 316 SST Wetted material depending on model EPDM, PTFE, Santoprene® (CAUTION: Santoprene® may be used only with non-fatty, non-oily foods or alcohols up to 15%.) Non-wetted external parts 300 series stainless steel, FDA-compliant polypropylene, polyester (labels) Weight All models...
  • Page 28 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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