Graco ChemSafe 515 PT Instructions-Parts List Manual

Air-operated diaphragm pump

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Instructions - parts manual (32 pages)

Instructions - parts manual (32 pages)

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Instructions-Parts

ChemSafe™ 515

ChemSafe™

Air - - - Operated

Operated Diaphragm

Air

Operated

1/2–inch high

1/2–inch

high

high purity

purity

purity pump

pump for

pump

Not approved

approved for

for use

use in in in European

Not

approved

for

use

Important Safety

Important

Safety Instructions

Safety

Read all warnings and instructions in this manual. Save

instructions.

100 psi (0.7 MPa, 7.0 bar) Maximum Air

Supply Pressure

100 psi (0.7 MPa, 7.0 bar) Maximum

Fluid Working Pressure

Tel: 866-777-6060

Fax: 866-777-6383

515

Diaphragm Pump

Pump

Diaphragm

Pump

for industrial

for

industrial applications.

industrial

applications.

applications. For

European explosive

explosive atmosphere

atmosphere locations.

European

explosive

atmosphere

Instructions

PROVEN QUALITY. LEADING TECHNOLOGY.

Springer Pumps, LLC

For professional

For

professional use

professional

use only.

use

only.

locations.

Save these

Save

these

Website: www.springerpumps.com

334794F

Int'l: +001 267 404 2910

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Summary of Contents for Graco ChemSafe 515 PT

Page 1 Instructions-Parts ChemSafe™ 515 ChemSafe™ ChemSafe™ 334794F Air - - - Operated Operated Diaphragm Diaphragm Pump Pump Operated Diaphragm Pump 1/2–inch 1/2–inch high 1/2–inch high high purity purity purity pump pump pump for for industrial industrial applications. industrial applications. applications. For For professional professional professional use...
Page 2: Table Of Contents
Contents Contents Contents Warnings ............3 Maintenance Schedule ......... 15 Lubrication........... 15 Configuration Number Matrix ....... 6 Tighten Threaded Connections ..... 15 Installation............8 Flushing and Storage ........15 General Information ........8 Troubleshooting..........16 Tighten Bolts ..........8 Tips to Reduce Cavitation......8 Repair..............
Page 3: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Page 4 Warnings WARNING WARNING WARNING EQUIPMENT MISUSE MISUSE HAZARD HAZARD EQUIPMENT EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
Page 5 Warnings WARNING WARNING WARNING TOXIC FLUID FLUID OR OR FUMES FUMES HAZARD HAZARD TOXIC TOXIC FLUID FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. •...
Page 6: Configuration Number Matrix
Configuration Number Matrix Configuration Number Number Configuration Configuration Number Matrix Matrix Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. 515PT 515PT 515PT- - - P01APT3PTPTPOPT P01APT3PTPTPOPT P01APT3PTPTPOPT Sample Configuration...
Page 7 Configuration Number Matrix Models Models Models Model Model Model Pump Pump Pump Air & & & Fluid Fluid Fluid Fluid Fluid Fluid Covers, Covers, Covers, Balls Balls Balls Diaphragm Diaphragm Diaphragm Manifold Manifold Seal Manifold Seal Seal Connection Seats, & & & Connection Connection Seats,...
Page 8: Installation
Cavitation in an AODD pump is the formation and selecting and installing system components. Contact collapse of bubbles in the pumped liquid. Frequent your Graco distributor for assistance in planning a or excessive cavitation can cause serious damage, system to suit your needs. Always use Genuine including pitting and early wear of fluid chambers, Graco Parts and accessories.
Page 9: Mount The Pump
Installation Mount Mount Mount The The Pump Pump Pump 1. Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation. 2. For all mountings, be sure the pump is secured with screws through the mounting feet.
Page 10: Ground The System
Installation Ground The The System System Air Lines Lines Lines Ground Ground System 1. Install an air regulator and gauge (C) to control the fluid pressure. The fluid stall pressure will be the same as the setting of the air regulator. 2.
Page 11: Air Exhaust Ventilation
Installation Air Exhaust Exhaust Ventilation Exhaust Ventilation Ventilation To provide provide a a a remote remote exhaust: exhaust: provide remote exhaust: 1. Use Kit 17F612 (NPT) or 17F613 (BSPT), sold separately. 2. Remove the muffler (U) from the pump air exhaust port (K).
Page 12: Fluid Supply Line
Installation Fluid Fluid Fluid Supply Supply Supply Line Line Line 3. For maximum suction lift (wet and dry), see Technical Data, page 31. For best results, always install the pump as close as possible to the 1. Use grounded, flexible fluid hoses (E). See material source.
Page 13: Operation
Operation Operation Start and and Adjust Adjust the the Pump Pump Operation Operation Start Start Adjust Pump NOTICE NOTICE NOTICE Tighten Tighten Tighten Bolts Bolts Bolts To avoid damage to your pump, be certain that all pumped fluids are compatible with wetted parts. Before mounting and using the pump for the Technical Data, page first time, check and retorque all external bolts.
Page 14: Pressure Relief Procedure
Operation Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 2. Open the dispensing valve, if used. 3. Open the fluid drain valve to relieve fluid Follow the Pressure Relief Procedure pressure. Have a container ready to catch the whenever you see this symbol. drainage.
Page 15: Maintenance
See where they are clean, dry, and protected from Torque Instructions, page extreme temperatures, UV radiation, and vibration. Graco recommends an ambient temperature range of 60°F-80°F (15°C-25°C), with a humidity level below 65%. 334794F...
Page 16: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting Problem Problem Problem Cause Solution Cause Cause Solution Solution Pump cycles but will not prime. Pump is running too fast, causing Lower inlet pressure. cavitation before prime. Check valve ball is severely warn Replace ball and seat. or wedged in seat or manifold.
Page 17 Troubleshooting Problem Problem Problem Cause Cause Cause Solution Solution Solution Pump exhausts excessive air at Replace. Spool valve seals are worn or stall. damaged. Pump leaks air externally. Fluid covers are loose. Retorque. Diaphragm is damaged. Replace. Manifold fittings are loose Retorque.
Page 18: Repair
Repair Repair Repair Repair 6. Inspect both manifolds’ (8 & 10) wearable seats (35 & 36), and replace if worn or damaged. NOTE: NOTE: Use a small hammer and PVC tool (44) NOTE: to tap new wearable seats (35 & 36) into the manifolds (8 &...
Page 19: Disassemble The Center Section
Repair 9. Remove the check balls (22), d-rings (21), and 4. Use a 4 mm Allen wrench to remove the screws wearable seats (19) from the outlet side of each (16) and muffler caps (14). fluid cover (6). 5. Inspect the mesh baffle spacers (38) and felt mufflers (15).
Page 20: Reassemble The Center Section
Repair 3. Apply a thin film of lubricant (46) to air motor 3. Use a 19 mm socket and the supplied tool (42) to o-rings (34) & (33), and to the outside of the air tighten the spool assembly (3) until it is flush with motor assembly (2), and screw back into the surface of the air motor assembly.
Page 21: Reassemble The Fluid Section
Repair 11. Tighten the diaphragm shaft (5) onto one strike 3. On each tie bolt (24), place two belleville washers plate (4) and diaphragm (25), hand tight only. Do (27), with the rounded side of first washer toward not use any tools on the shaft. the permanently-attached nut and the rounded side of the second washer away from the nut, then a flat #12 washer (26).
Page 22 Repair 7. Insert a d-ring (21), check ball (22), ball retainer 8. Align the outlet manifold (8) on the assembly with (20), and o-ring seal (17) on top of each wearable the outlet port facing in the correct direction for seat (19).
Page 23: Torque Instructions
Torque Instructions Torque Torque Torque Instructions Instructions Instructions If fluid cover or manifold bolts have been loosened, 3. Turn each screw by 1/2 turn or less working in a it is important to torque them using the following crisscross pattern to specified torque. procedure to improve sealing.
Page 24: Parts
Parts Parts Parts Parts Lubricate using PFPE grease (17G558); included in all Center and Fluid Section Rebuild kits. Follow Torque Instructions, page 334794F Springer Pumps, LLC Tel: 866-777-6060 Website: www.springerpumps.com Fax: 866-777-6383 Int'l: +001 267 404 2910...
Page 25 Parts NOTE: NOTE: NOTE: Many parts are included in one or more kits. Please see Kits, page 27, for the complete list of available kits and their contents. Part Part Part Description Description Description Part Part Part Description Description Description —...
Page 26 Parts Part Part Part Description Description Description Part Part Part Description Description Description 36† SEAT, wearable, bottom 17F796 TOOL, wrench, spool removal; 4–pin — PTFE 17F797 TOOL, pin wrench, air — UHMW motor 17F259 PLUG, cap; 32–pack 17F798 TOOL, insert, manifold wear surface 17J097 SPACER, baffle;...
Page 27: Kits
Kits Kits Kits Kits Description Ref. Ref. Ref. Description Description Center Center Center Section Section Rebuild Section Rebuild Kit Rebuild Kit 17F127 17F127 17F127 Kit Includes: Check Ball, 3/4 in., PTFE Ref. Ref. Ref. Description Description Description Diaphragm Spool Assembly PTFE Overmolded, Kits 17F123, 17F129 Felt Muffler...
Page 28: Dimensions
Dimensions Dimensions Dimensions Dimensions Ref. Ref. Ref. Metric Metric Metric A A A 1.6 in. 4.1 cm B B B 8.0 in. 20.3 cm C C C 4.6 in. 11.7 cm D D D 9.2 in. 23.4 cm E E E 8.5 in.
Page 29: Performance Charts
Performance Charts Performance Charts Charts Performance Performance Charts Test Test Test Conditions: Conditions: Conditions: The pump was tested in water with the inlet submerged. Fluid Pressure Pressure Fluid Fluid Pressure Approximate Approximate Approximate Cycles Cycles per Cycles per Minute Minute Minute (0.69, 6.9) (0.62, 6.2)
Page 30 Notes Notes Notes Notes 334794F Springer Pumps, LLC Tel: 866-777-6060 Website: www.springerpumps.com Fax: 866-777-6383 Int'l: +001 267 404 2910...
Page 31: Technical Data
Technical Data Technical Technical Technical Data Data Data ChemSafe 515 515 Diaphragm Diaphragm Pump Pump ChemSafe ChemSafe Diaphragm Pump Metric Metric Metric Maximum fluid working pressure 100 psi 0.69 MPa, 6.9 bar Minimum air startup pressure 30 psi 0.21 MPa, 2.1 bar Fluid inlet and outlet size 1/2 in.
Page 32 Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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Graco ChemSafe 515 PT Instructions-Parts List Manual

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