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Instructions-Parts
ChemSafe™ 515
ChemSafe™
ChemSafe™
Air - - - Operated
Air
Air
Operated Diaphragm
Operated
1/2–inch
1/2–inch high
1/2–inch
high purity
high
purity pump
purity
Not
Not approved
Not
approved
approved for
for use
for
use in in in European
use
Important Safety
Safety Instructions
Important
Important
Safety
Read all warnings and instructions in this manual. Save
instructions.
instructions.
instructions.
100 psi (0.7 MPa, 7.0 bar) Maximum Air
Supply Pressure
100 psi (0.7 MPa, 7.0 bar) Maximum
Fluid Working Pressure
Springer Pumps, LLC
Telford, PA 18969
515
515
Diaphragm Pump
Diaphragm
pump for
pump
for
for industrial
industrial applications.
industrial
applications. For
applications.
European
European explosive
explosive atmosphere
explosive
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
Tel: 866-777-6060 / Int'l: 215-949-2900
Fax: 866-777-6383 / Int'l: 215-721-1296
Pump
Pump
For professional
For
professional use
professional
atmosphere locations.
atmosphere
locations.
locations.
Save these
Save
these
these
334794B
use only.
use
only.
only.
shop.springerpumps.com
info@springerpumps.com
EN
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Summary of Contents for Graco ChemSafe 515 Series
- Page 1 Instructions-Parts ChemSafe™ 515 ChemSafe™ ChemSafe™ 334794B Air - - - Operated Operated Diaphragm Operated Diaphragm Pump Diaphragm Pump Pump 1/2–inch 1/2–inch high 1/2–inch high high purity purity purity pump pump pump for for industrial industrial applications. industrial applications. applications. For For professional professional professional use...
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Page 2: Table Of Contents
Performance Charts..........29 Pressure Relief Procedure......14 Notes..............30 Pump Shutdown .......... 14 Technical Data ........... 31 Maintenance ............15 Maintenance Schedule ......... 15 Graco Standard ChemSafe Pump Lubrication........... 15 Warranty..........32 334794B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com... -
Page 3: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. - Page 4 Warnings WARNING WARNING WARNING EQUIPMENT EQUIPMENT MISUSE EQUIPMENT MISUSE MISUSE HAZARD HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
- Page 5 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID OR FLUID OR FUMES FUMES HAZARD FUMES HAZARD HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. •...
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Page 6: Configuration Number Matrix
Configuration Number Matrix Configuration Configuration Configuration Number Number Number Matrix Matrix Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. 515PT 515PT 515PT- - - P01APT3PTPTPOPT P01APT3PTPTPOPT P01APT3PTPTPOPT Sample Configuration... - Page 7 Configuration Number Matrix Models Models Models Model Pump Balls Diaphragm Model Model Pump Pump Air & & & Fluid Fluid Fluid Fluid Fluid Covers, Fluid Covers, Covers, Balls Balls Diaphragm Diaphragm Manifold Manifold Manifold Seal Seal Seal Connection Connection Connection Seats, Seats, &...
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Page 8: Installation
Cavitation in an AODD pump is the formation and selecting and installing system components. Contact collapse of bubbles in the pumped liquid. Frequent your Graco distributor for assistance in planning a or excessive cavitation can cause serious damage, system to suit your needs. Always use Genuine including pitting and early wear of fluid chambers, Graco Parts and accessories. -
Page 9: Mount The Pump
Installation Mount The The Pump Pump Mount Mount Pump 1. Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation. 2. For all mountings, be sure the pump is secured To avoid serious injury from toxic fluid or fumes: with screws through the mounting feet. -
Page 10: Ground The System
Installation Air Lines Lines Ground Ground Ground The The System System System Lines 1. Install an air regulator and gauge (C) to control the fluid pressure. The fluid stall pressure will be the same as the setting of the air regulator. 2. -
Page 11: Air Exhaust Ventilation
Installation Air Exhaust Exhaust Ventilation Ventilation Exhaust Ventilation To provide provide provide a a a remote remote exhaust: remote exhaust: exhaust: 1. Use Kit 17F612 (NPT) or 17F613 (BSPT), sold separately. 2. Remove the muffler (U) from the pump air exhaust port (K). -
Page 12: Fluid Supply Line
Installation Fluid Fluid Fluid Supply Supply Line Supply Line Line install the pump as close as possible to the material source. Minimize suction requirements to maximize pump performance. 1. Use grounded, flexible fluid hoses (E). See Ground The System, page 2. -
Page 13: Operation
Operation Operation Operation Operation Start Start and Start and Adjust Adjust the Adjust the Pump Pump Pump NOTICE NOTICE NOTICE Tighten Tighten Tighten Bolts Bolts Bolts To avoid damage to your pump, be certain that all pumped fluids are compatible with wetted parts. Before mounting and using the pump for the Technical Data, page first time, check and retorque all external bolts. -
Page 14: Pressure Relief Procedure
Operation Pressure Pressure Pressure Relief Relief Procedure Relief Procedure Procedure 2. Open the dispensing valve, if used. 3. Open the fluid drain valve to relieve fluid Follow the Pressure Relief Procedure pressure. Have a container ready to catch the whenever you see this symbol. drainage. -
Page 15: Maintenance
See where they are clean, dry, and protected from Torque Instructions, page extreme temperatures, UV radiation, and vibration. Graco recommends an ambient temperature range of 60°F-80°F (15°C-25°C), with a humidity level below 65%. 334794B... -
Page 16: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting Problem Problem Problem Cause Solution Cause Cause Solution Solution Pump cycles but will not prime. Pump is running too fast, causing Lower inlet pressure. cavitation before prime. Check valve ball is severely warn Replace ball and seat. or wedged in seat or manifold. - Page 17 Troubleshooting Problem Cause Solution Problem Problem Cause Cause Solution Solution Moisture in exhaust air. Inlet air has high humidity. Use drier air supply. Pump exhausts excessive air at Spool valve seals are worn or Replace. stall. damaged. Pump leaks air externally. Fluid covers are loose.
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Page 18: Repair
Repair Repair Repair Repair NOTE: Before repairing the pump, follow the NOTE: NOTE: Pressure Relief Procedure, page Disassemble Disassemble Disassemble the the Fluid Fluid Section Fluid Section Section 1. Carefully remove all cap plugs (37). Turn the pump upside-down. 2. Use a 10 mm socket to remove the base plates (12) and the inlet manifold (10). -
Page 19: Disassemble The Center Section
Repair 10. Remove the nuts (28) and bolts (24) by using two 10 mm wrenches, to hold on one side and to turn 6. Use a 19 mm socket and the supplied tool (42) to the other. The nuts (28) will come off of one side remove the spool assembly (3). -
Page 20: Reassemble The Center Section
Repair NOTE: Do not overtighten the spool assembly. NOTE: NOTE: 4. Repeat Step 3 for the spool assembly (3) on the other side of the air motor assembly. 5. Perform a quick field test to verify the o-rings were not nicked or broken when the spool assemblies (3) were inserted. -
Page 21: Reassemble The Fluid Section
Repair 11. Tighten the diaphragm shaft (5) onto one strike plate (4) and diaphragm (25), hand tight only. Do not use any tools on the shaft. 12. Lubricate the shaft, then install it in the air motor assembly (2). Turn the diaphragm as you push 4. - Page 22 Repair 9. Align the outlet manifold retainers (11) on the outlet manifold (8). 10. On each screw (29), place two belleville washers (27), with the rounded side of first washer toward the screw head and the rounded side of the second washer away, then a flat #12 washer (26).
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Page 23: Torque Instructions
Torque Instructions Torque Torque Torque Instructions Instructions Instructions If fluid cover or manifold bolts have been loosened, 3. Turn each screw by 1/2 turn or less working in a it is important to torque them using the following crisscross pattern to specified torque. procedure to improve sealing. -
Page 24: Parts
Parts Parts Parts Parts Lubricate using PFPE grease (17G558); included in all Center and Fluid Section Rebuild kits. Follow Torque Instructions, page 334794B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... - Page 25 Parts NOTE: Many parts are included in one or more kits. NOTE: NOTE: Please see Kits, page 27, for the complete list of available kits and their contents. Part Description Part Description Part Part Description Description Part Part Description Description —...
- Page 26 Parts Part Part Part Description Description Description Part Part Part Description Description Description 36† SEAT, wearable, bottom 17F796 TOOL, wrench, spool removal; 4–pin — PTFE 17F797 TOOL, pin wrench, air — UHMW motor 17F259 PLUG, cap; 28–pack 17F798 TOOL, insert, manifold 38!! —...
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Page 27: Kits
Kits Kits Kits Kits Ref. Ref. Ref. Description Description Description Center Center Center Section Section Section Rebuild Rebuild Rebuild Kit Kit 17F127 17F127 17F127 Kit Includes: Diaphragm Description PTFE Overmolded, Kits Ref. Ref. Ref. Description Description 17F123, 17F129 Spool Assembly EPDM, Kits 17F124, 17G049 Felt Muffler Nitrile;... -
Page 28: Dimensions
Dimensions Dimensions Dimensions Dimensions Ref. Ref. Ref. Ref. Ref. Ref. Metric Metric Metric Metric Metric Metric A A A F F F 1.6 in. 4.1 cm 10.9 in. 27.7 cm B B B G G G 8.0 in. 20.3 cm 6.0 in. -
Page 29: Performance Charts
Performance Charts Performance Performance Performance Charts Charts Charts Test Test Test Conditions: Conditions: Conditions: The pump was tested in water with the inlet submerged. Fluid Fluid Fluid Pressure Pressure Pressure Approximate Cycles Cycles per per Minute Minute Approximate Approximate Cycles Minute (0.69, 6.9) (0.62, 6.2) -
Page 30: Notes
Notes Notes Notes Notes 334794B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 31: Technical Data
Technical Data Technical Data Data Technical Technical Data ChemSafe 515 515 Diaphragm Diaphragm Pump Pump ChemSafe ChemSafe Diaphragm Pump Metric Metric Metric Maximum fluid working pressure 100 psi 0.69 MPa, 6.9 bar Minimum air startup pressure 30 psi 0.21 MPa, 2.1 bar Fluid inlet and outlet size 1/2 in. -
Page 32: Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
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