Checklist For Commissioning The Optbj Board - Vacon optbj Safety Manual

Commissioning
6.4

Checklist for commissioning the OPTBJ board

Nr
Has a risk assessment of the system been carried out to ensure that us-
1
ing the OPTBJ board Safe Torque Off (STO) or Safe Stop 1 (SS1) safety
function is safe and according to the local regulations ?
Does the assessment include an examination of whether using external
2
devices such as a mechanical brake is required ?
Has the switch S1 been chosen according to the required safety perfor-
3
mance target (SIL or PL) set during the risk evaluation?
Is the switch S1 required to be lockable or otherwise secured in the OFF
4
position?
Is it ensured that color coding and marking of the switch S1 is in accor-
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dance with the intended use?
Is the external power of the switch S1 protected (according to EN 60204-
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1) against supply earth fault and short circuit?
The shaft of a permanent magnet motor might in an IGBT fault situation
rotate up to 180 degrees around the pole of the motor. Has it been en-
7
sured that the system is designed in such a way that the this can be ac-
cepted?
Has the STO jumper configuration been done according to the instruc-
8
tions in this manual?
Has the STO input wiring been done according to examples?
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Have process requirements (including deceleration time) been consid-
10
ered for correct execution of Safe Stop 1 (SS1) safety function and are
the corresponding settings done?
Is there a risk of conductive contamination (e.g. conductive dust) in the
11
environment?
If pollution degree 2 cannot be guaranteed, IP54 protection class must
12
be used.
Have the User's Manual instructions for the specific product been fol-
13
lowed?
Does the system need a safety certified prevention of unexpected start-
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up? The safety function has to be provided by an external safety relay.
Has the system been designed in such a way that activating (enabling)
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the drive through STO inputs will not lead to an unexpected start of the
drive?
Have only approved units and parts been used?
16
®
Is the VACON 100 family control board 70CVB01582? (See the sticker
17
®
on the VACON
Live)
®
Is the VACON 100 system software version FW0072V002, or newer?
18
(Check the system software version on the keypad or in VACON
Has a routine been set up to ensure that the functionality of the safety
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functions is being checked at regular intervals?
Has this manual been read, understood and followed carefully?
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Have the STO and SS1 safety functions been tested properly according
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to Chapter 6.5?
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Step
100 family control board, or "Drive Info" in VACON
vacon • 37
Yes No
®
®
Live)
6