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Vacon 20 Quick Manual

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  • Page 1 ® vacon 20 ac drives quick guide...
  • Page 3 Doc: DPD00856F1 Release: Aug.2014 Sw Package: FW0107V010.vcx This quick guide includes the steps that will enable you to easily install and setup your Vacon 20 frequency converter. Before putting your drive into operation, download and read the complete Vacon 20 user manual from www.vacon.com -> Downloads 1.
  • Page 4 REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l’ensemble des informations de sécurité, avertisse- ments et mises en garde applicables sur le site www.vacon.com/downloads. Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...

  • Page 5: Installation

    2. INSTALLATION 2.1 Mechanical installation There are two possible ways to mount Vacon 20 on the wall. For MI1 - MI3, either screw or DIN rail mounting; for MI4 - MI5, either screw or flange mounting. BACK BACK...
  • Page 6 Leave free space for cooling above (100 mm), below (50 mm), and on the sides (20 mm) of Vacon 20! (For MI1 - MI3, side-by-side installation is only allowed if the ambient temperature is below 40°C; for MI4 - MI5, side-by-side installation is not al- lowed.
  • Page 7 Drive outline Opening outline Figure 5: Flange mounting cutout dimensions for MI4 (unit of measure: mm) Drive outline Opening outline Figure 6: Flange mounting cutout dimensions for MI5 (unit of measure: mm) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 8 • vacon installation Figure 7: Flange mounting depth dimensions for MI4 and MI5 (unit of measure: mm) Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 9 Figure 8: Attaching the PE plate and API cable support, MI1 - MI3 Attach the support AFTER installing Attach this plate BEFORE installing the power cables Figure 9: Attaching the PE plate and API cable support, MI4 - MI5 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 10: Cabling And Connections

    Motor out L1 L2/N L3 R+ R- U/ T1 V/T2 W/T3 Strip the plastic cable coating for 360° earthing BRAKE MOTOR MAINS RESISTOR Figure 11: Vacon 20 power connections, MI2 - MI3 Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 11 3~ (380, 480V) Motor out Brake RESISTOR MOTOR MAINS Figure 12: Vacon 20 power connections, MI4 3~ (380, 480V) Motor out Brake MAINS MOTOR RESISTOR Figure 13: Vacon 20 power connections, MI5 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 12: Control Cabling

    • vacon installation 2.2.2 Control cabling Figure 14: Open the lid (MI1 - MI3) Figure 15: Open the lid (MI4 - MI5) Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 13 Control cable tightening torque: 0.4 Nm Strip the plastic cable coating for 360°earthing Figure 16: Install the control cables (MI1 - MI3) Figure 17: Install the control cables (MI4 - MI5) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 14 • vacon installation 2.2.3 Allowed option boards in Vacon20 See below for the allowed option board slots: SLOT E5 E6 B1 B2 B4 B5 B9 BH Note! When OPT-B1 / OPT-B4 used in Vacon20, +24VDC (±10%, min.300mA) power should be supplied to Terminal 6 (+24_out) and Terminal 3 (GND) in control panel.
  • Page 15 • installation vacon 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 16 • vacon installation Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...

  • Page 17: Control I/O And Terminals

    Active = FAULT 250 Vac / 3 A, 24V DC 3A 26 RO2 NO Table 1: Vacon 20 general purpose application default I/O configuration and  connections for control board P) = Programmable function, see User Manual: parameter lists and descriptions for detail 24-hour support +358 (0)201 212 575 •...
  • Page 18 Table 2: DI Sink Type, remove jumper J500 and connect the wire using table 2 J500 Figure 18: Microswitchs Vacon 20 I/O terminals: AI2 GND DO- DI4 DI5 DI6 AO DO+ R13 R14 +10VAI1 GND 24V DI-C DI1 DI2 DI3 R21 R22 Tel.

  • Page 19: Reference Menu

    • navigation & startup vacon 4. NAVIGATION AND STARTUP 4. 1 The main menus of Vacon 20 R E A D Y R U N S T OP A L AR M FA U LT REFERENCE R E A D Y...

  • Page 20: Startup Wizard

    Table 1: Steps to put the drive into operation 4.2.2 Startup wizard Vacon 20 runs the startup wizard when the machine is powered up for the first time. The wizard is run by setting SYS Par.4.2 =1. The following figures show the proce- dure.
  • Page 21 KEY PAD KEY PAD P1.3 Change value Perform the same with Up/Down button procedure for P1.4, and press OK to motor nominal current comfirm Figure 20: Vacon 20 startup wizard (standard application) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 22 1.5 x 0 = Basic 0 Hz Frequecny I NMOT Ramp Coast control used 1.1 x 1 = Pump drive Frequecny 20 Hz I NMOT Ramp Ramp control used 1.1 x 2 = Fan drive Frequecny 20 Hz I NMOT Flying...

  • Page 23: Monitoring And Parameters

    • monitoring & parameters vacon 5. MONITORING AND PARAMETERS NOTE! This guide is for the standard application of Vacon 20. If you need detailed parameter descriptions, please download the user manual from www.vacon.com -> Support & downloads. 5.1 Monitoring values...
  • Page 24 Kelvin) by parameter set- ting, hidden until an option board is connected Measured value of Temperature input 3 in temperature unit ( Cel- V2.20 Temperature input 3 sius or Kelvin) by parameter set- ting, hidden until an option board is connected Table 1: Monitoring values Tel.
  • Page 25 Regulator setpoint V4.2 PID feedback value Regulator actual value V4.3 PID error Regulator error V4.4 PID output Regulator output Scaled process variable V4.5 Process see par. 15.18 Table 1: Monitoring values 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 26 • vacon monitoring & parameters 5.2 Quick setup parameters (virtual menu; displays when par. 17.2 = 1) Code Parameter Unit Default Note Motor nominal Check rating plate on Varies P1.1 voltage motor. Motor nominal 50.00 / Check rating plate on 30.00 320.00...
  • Page 27 0 = Disable Automatic reset P14.1 1 = Enable 0 = All parameters visi- Parameter con- P17.2 ceal 1 = Only quick setup parameter group visible Table 2: Quick setup parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 28 • vacon monitoring & parameters 5.3 Motor settings (Control panel: Menu PAR -> P1) Code Parameter Unit Default Note Motor nominal Varies Check rating plate on motor P1.1 voltage 30.0 320.0 50.00 / Motor nominal fre- Check rating plate on motor P1.2...
  • Page 29 2 = Enabled, Shock load mode Undervoltage 0 = Disable P1.22 controller 1 = Enable 0 = Not in use Sine filter P1.23 1 = In use Table 3: Motor settings 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 30 • vacon monitoring & parameters Code Parameter Unit Default Note Modulator configuration word: B1 = Discontinuous modu- lation (DPWMMIN) B2 = Pulse dropping in overmodulation B6 = Under modulation Modulator type 65535 28928 P1.24 B8 = Instantaneous DC volt- age compensation *...
  • Page 31 Remote Control P2.8 1 = Fieldbus Place 2 Selection 2 = Keypad keypad button 0 = Unlock all keypad button 15520 P2.9 lock 1 = Loc/Rem button locked Table 4: Start/stop setup 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 32 P3.6 Preset speed 2 P3.1 P3.2 15.00 106 Activated by digital inputs P3.7 Preset speed 3 P3.1 P3.2 20.00 126 Activated by digital inputs P3.8 Preset speed 4 P3.1 P3.2 25.00 127 Activated by digital inputs P3.9 Preset speed 5 P3.1...
  • Page 33 Stop DC current 0.10 10.00 1.50 which DC-braking is P4.11 frequency applied. Start DC current 0.00 600.00 0.00 516 0.00 = Not active P4.12 time Table 6: Ramp and brake setup 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 34 Decel2 Frequency P4.14 0.00 P3.2 0.00 528 0.00 = disabled Threshold Delay to open brake External Brake: P4.15 0.00 320.00 0.20 1544 after Open frequency Open Delay limit is reached. External Brake: Open frequency from P4.16 Open Frequency 0.00 P3.2 1.50...
  • Page 35 Activates the Motor Pre- heat (DC-Current) in stop Motor Preheat P5.17 Varies 1044 state when the parame- Active ter Motor Preheat func- tion is set at 2 See 5.1 Table 7: Digital inputs 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 36 Unit Default Note 0 = 0 - 100% ( 0 - 10 V) P6.1 AI1 Signal range 1 = 20% - 100% ( 2 - 10 V) P6.2 AI1 Custom min 100.00 0.00 380 0.00 = No min scaling -100.00 P6.3...
  • Page 37 0 = DI5 and DI6 are for normal digital input Config DI5 and 1165 1 = DI6 is for pulse train P7.7 2 = DI5 and DI6 are for encoder frequency mode Table 9: Pulse train/Encoder 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 38 14 = Unit temperature superv 15 = Analog input superv 16 = Preset Speed Active 17 = External Brake Ctrl 18 = Keypad control active 19 = I/O control active 20 = Temperature supervision RO2 signal P8.2 Varies 314 See 8.1 selection DO1 signal P8.3...
  • Page 39 Analog output E1 See P9.1, hidden until an P9.5 signal selection option board is connected Analog output E1 See P9.2, hidden until an P9.6 minimum option board is connected Table 11: Analog outputs 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 40 • vacon monitoring & parameters Code Parameter Unit Default ID Selections Analog output E1 See P9.3, hidden until an P9.7 1000.0 100.0 scaling option board is connected Analog output E1 See P9.4, hidden until an P9.8 0.00 10.00 0.10 filter time...
  • Page 41 PDI for Aux CW 0 = Not used 1 = PDI1 Aux CW Data In P10.9 1167 2 = PDI2 selection 3 = PDI3 4 = PDI4 5 = PDI5 Table 12: Fieldbus Data-Mapping 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 42 • vacon monitoring & parameters 5.13 Prohibited Frequencies (Control panel: Menu PAR -> P11) Code Parameter Unit Default Note Prohibit Frequency Low Limit P11.1 0.00 P3.2 0.00 Range 1 Low Limit 0.00 = Not used Prohibit Frequency High Limit P11.2 0.00...
  • Page 43 Output Phase 702 See 13.3 P13.4 Fault Stall protection 709 See 13.3 P13.5 Under load pro- 713 See 13.3 P13.6 tection Motor thermal 704 See 13.3 P13.7 protection Table 15: Protections 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 44 UL:Zero freq load 150.0 10.0 715 Minimum torque at f0 P13.15 This is the maximum UL:Time limit 300.0 20.0 time allowed for an P13.16 underload state to exist Analog Input low Delay time for analog P13.17 10.0 1430 fault delay...
  • Page 45 759 Maximum trials P14.4 0 = Ramping Restart Function 1 = Flying P14.5 2 = From Start Function Table 16: Fault autoreset parameters NOTE: These parameters are shown when P17.2 = 0. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 46 • vacon monitoring & parameters 5.17 PID control parameters (Control panel: Menu PAR -> P15) Code Parameter Unit Default Note 0 = Fixed setpoint % 1 = AI1 2 = AI2 3 = ProcessDataIn1 (0 -100%) 4 = ProcessDataIn2 (0 -100%)
  • Page 47 1035 Decimals on display decimal digits Process unit P15.20 P15.21 1033 Process min value minimum value Process unit P15.21 P15.20 3200.0 100.0 1034 Process max value maximum value Table 17: PID control parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 48 • vacon monitoring & parameters Code Parameter Unit Default Note Temperature min value for Temperature -50.0/ PID and frequency refer- P15.22 P15.23 1706 min value 223.2 ence scale; hidden until an OPTBH board is connected Temperature max value for Temperature 200.0/...
  • Page 49 30000 2362 could review parameter word* group 18. Table 19: Easy usage menu parameters NOTE: * These parameters are only available in power SW FWP00001V026 included in FW01070V010 or later version. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 50: System Parameters

    1 = 600 2 = 1200 3 = 2400 P2.4 Baud rate 4 = 4800 5 = 9600 6 = 19200 7 = 38400 8 = 57600 Table 20: System parameters Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 51 Canopen baud rate 14002 6 = 250 kbaud 7 = 500 kbaud 8 = 1000 kbaud When the DeviceNet E7 board is installed, the comm. parameters are as follows Table 20: System parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 52 0 = Non-existent or no bus power 1 = Configuring state 2 = Established 3 = Timeout P2.2 Output assembly type 14012 20, 21, 23, 25, 101, 111 P2.3 MAC ID 14010 1 = 125 kbit/s P2.4 Baud rate 14011...
  • Page 53 PC. 1 = Restores factory Restore factory defaults defaults for all P4.2 parameters P4.3 Password 0000 9999 0000 Time for panel and LCD P4.4 backlight active Table 20: System parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 54 Save parameter set to Hidden when P4.5 panel connected to PC. Restore parameter set Hidden when P4.6 from panel connected to PC. F5.x Active Fault menu F6.x Fault History menu Table 20: System parameters Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...

  • Page 55: Fault Tracing

    System fault Application fault Undervoltage IGBT Overtemperature Analog input select 20% - 100% (selected signal Output phase fault range 4 to 20 mA or 2 to 10 V) Frequency converter External fault undertemperature Frequency converter Door panel fault overtemperature...

  • Page 56: General Data

    10.3 14.6 17.6 16.3 Vacon 20 units cannot be used on delta power networks (corner Networks grounded) with any other filter combination than EMC4 Supply The maximum short circuit current must be < 50 kA. For MI4 with-...
  • Page 57 400V: Complies with EMC category C2; with internal RFI filter. User Manual at MI4 and 5 comply with C2; with optional DC choke and CM choke. www.vacon.com) Both: No EMC emission protection (Vacon level N); without RFI filter. For EMC: EN61800-3, Standards For safety: UL508C, EN61800-5...
  • Page 58 • vacon general data - The drive can be connected to the power supply with the above-mentioned fuses. The short circuit current of the power supply cannot exceed 50 kA - Use cables with heat resistance of at least +70 °C.
  • Page 59 20.6 0025 37.5 30.3 0031 46.5 36.6 0038 44.6 Table 2: Vacon 20 power ratings, 208 - 240 V, 3~ *The maximum ambient operating temperature for this drive is +40°C ! 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 60 0006 0008 11.4 0.99 0009 13.5 11.5 0.99 0012 14.9 0.99 0016 17.1 0023 34.5 25.5 0031 46.5 0038 18.5 41.7 Table 4: Vacon 20 power ratings, 380 - 480 V Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 61 13.5 10.4 0.99 Table 5: Vacon 20 power ratings, 600 V Note 1: The input currents are calculated values with 100 kVA line transformer sup- ply. Note 2: For PM engine, please select the drive power rating according to engine shaft power, not rated current.
  • Page 62 Find your nearest Vacon office on the Internet at: www.vacon.com Manual authoring: documentation@vacon.com Document ID: Vacon Plc. Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice © 2013 Vacon Plc. Rev. F1...

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