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Anderson WRAPTOR Operator's Manual

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#404607
Round Bale Wrapper
WRAPTOR
Operator's Manual
2010

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Summary of Contents for Anderson WRAPTOR

  • Page 1 #404607 Round Bale Wrapper WRAPTOR Operator’s Manual 2010...

  • Page 3: Table Of Contents

    Table of Contents 1 ANDERSON Limited Warranty.....................9 One-Year Limited Warranty..................9 Documents ........................9 Problem Resolution ....................9 Modifications......................9 Warranty Exemptions ....................11 Exclusive Remedy ....................11 2 Safety..........................12 Safe Operators......................12 Danger Zone......................12 Dangerous Situations ....................12 Prevention ....................... 12 Safe Maintenance and Repair..................
  • Page 4 9 Maintenance and Storage ....................30 Safety ........................30 Grease Gun Lubrication .................... 30 Other Lubrication Points ................... 30 Cleaning ........................32 Preventative Maintenance ..................32 Storage ........................32 10 Troubleshooting ......................33 Breakdown?!? ......................33 11 Reassembling the Hoop ....................35 Outer Hoop......................
  • Page 5 - Product model and serial number; - Purchase date and invoice number; - Dealer name, address, and telephone number and salesperson name; - Precise and detailed description of your problem. ANDERSON GROUP Address: 5125 de la Plaisance Chesterville (Québec) CANADA G0P 1J0 Email Service: service@grpanderson.com...
  • Page 7 ANDERSON LIMITED WARRANTY Warranty form must be completed and returned. Please fill in this form with information about your new machine. Please return this form to us in the 15 days following the date of delivery to validate your warranty. Details of the warranty provided can be found in the operator’s manual.
  • Page 9 For your personal records, we recommend that you fill in this form with information about your machine. Type of Machine: Model: Options: Serial Number: Date of Sale to Customer: Customer Name: Customer Address: Customer Telephone Number: Dealer Name: Salesperson Name: Dealer Address: Salesperson signature: Customer signature:...

  • Page 11: Anderson Limited Warranty

    1 ANDERSON Limited Warranty One-Year Limited Warranty In the year following the purchase of a new machine, if your ANDERSON equipment fails to operate properly due to defective materials, manufacturing, or assembly, our company will furnish replacement parts and repair your machine free of charge.
  • Page 12 For all repair requests made to an Anderson dealer, you must furnish the date of sale, the serial number, the type of equipment and options, and the owner’s contact information.

  • Page 13: Warranty Exemptions

    Except for conditions or warranties which may not be excluded by law, the selling dealer makes no warranty of its own on any item warranted by Anderson Group unless it delivers to the purchaser a separate written warranty document specifically warranting the item. The selling dealer has no authority to make any representation or promise on behalf of Anderson Group or to modify the terms or limitations of this warranty in any way.

  • Page 14: Safety

    2 Safety Your ANDERSON bale wrapper was designed to function very safely. However, some of its components, including the gasoline engine, the hydraulic system, and rapidly moving parts, can cause serious accidents. Read and follow attentively the safety advice that follows.

  • Page 15: Hydraulic Oil

    Hydraulic Oil Any leak of pressurized oil can cause serious injuries. Do not use your hands to locate a leak, but rather an object such as a piece of cardboard. Stop the engine and release the pressure before disconnecting or reconnecting the lines. Firmly tighten all connections before restarting the engine or reapplying hydraulic pressure.

  • Page 16: General Characteristics And Specifications

    In case of sale or transfer, give this manual to the new owner. Modifications The illustrations in this manual are presented for your reference according to the latest information available when it was printed. ANDERSON GROUP reserves the right to modify its machines without advance notice.

  • Page 17: Moving The Bale Wrapper

    4 Moving the Bale Wrapper Short Distances Your bale wrapper can be moved very short distances using its own traction. Start the engine and use the control levers (Figure 4.1). (There are 4 ways to start the HONDA engine: manual ignition, electronic ignition with key, electronic ignition with remote control, and electronic ignition using the same remote control as for remote steering.) Figure 4.1 Controls...

  • Page 18: Long Distances

    Figure 4.3 Indicator decal Long Distances When loading the bale wrapper from a dock onto a truck or trailer, attach the bale wrapper behind a tractor and back it up onto the truck bed or the trailer. Use the hydraulic lever to facilitate uncoupling from the tractor.

  • Page 19: Advice For Producing High Quality Fodder Silage

    40% less than for individual bale wrapping or bagging, all while creating the same airtight conditions necessary for high-quality silage. The savings that the ANDERSON bale wrapper will produce is an important addition to all the advantages mentioned above.

  • Page 20: When Is The Best Time For Baling

    When Is the Best Time for Baling? After the drying period, the decision of when to bale your fodder depends above all on the time when the amount of humidity in the cut hay has decreased just enough. If you want your fodder to stay good for at least a year, the ideal level of humidity is around 50% for both grasses and legumes, with a possible range of 40% to 55%.

  • Page 21: Wrapping Settings

    6 Wrapping Settings Installing the 1 Plastic Film Roll First, open the protective screen on the right side of the hoop. (The screen on the left side always remains attached to the machine. In case of breakage, you can open it using the appropriate tools.) Pull on the latch at the top left corner of the screen and slide it forward.

  • Page 22: Installing The 2 Plastic Film Roll

    film stretcher. Attach the end of the plastic film to the plastic film holder, which is just above the control levers. Figure 6.3 Installing the plastic film roll Installing the 2 Plastic Film Roll Release the brake of the hoop wheel, turn the hoop 180 degrees, and reengage the brake. Repeat the preceding installation instructions.

  • Page 23: Adjusting The Plastic Film Stretchers

    Figure 6.4 Hoop wheel Adjusting the Plastic Film Stretchers The 2 geared stretchers hold 30-inch-long (76 cm) rolls and are adjusted during assembly to stretch the plastic film up to 65%. Generally, they require no other adjustment. Note: If the plastic film breaks often during hot weather, detach the stretcher spring (Figure Spring Figure 6.5 Stretcher spring Testing the Stretchers...

  • Page 24: Operation

    Your continuous bale row will be more compressed and will therefore contain less air. The storage place must also be large enough to maneuver easily with the Wraptor trailer. Coupling to the Bale Wrapper To make it easier to operate the trailer during wrapping, the trailer must be perfectly aligned during coupling with the bale wrapper.

  • Page 25: Number Of Layers Of Plastic

    Trailer Steering System The Wraptor is equipped with an axle-mounted steering gear to allow you to correct your course while bale wrapping. The control lever controls the axle. When you uncouple the trailer from the bale wrapper, you must put the axle back into aligned position by holding down the 0 button of the control lever for 3 seconds (see Erreur ! Source du renvoi introuvable.).

  • Page 26: Hermetically Sealing A Continuous Bale Row

    Figure 7.1 Last bale wrapped Material required: Plastic sheet sold by Anderson Adhesive tape sold by Anderson Scissors or knife Install the sheet with a piece of adhesive tape so that it completely covers the area that is not covered by the plastic film.

  • Page 27: Remote Operation

    8 Remote Operation The Wraptor is equipped of remote control which allows operating the wrapper from the tractor cab. The remote control, start and stop the engine and activate the hoop. Stop start Start Engine Hoop Stop engine Figure 8.1 Remote control for remote operation...

  • Page 28: Operation

    Figure 8.2 Remote operation module Operation Turn the module’s green button to ON (Figure 8.2). This button will blink while the remote control is starting the engine (Figure 8.1) and then will remain on. Press the right and left arrows to turn the machine. The hydraulic stop button will work if needed. If it is not used, the module will automatically shut off after a certain period of time in order to preserve the battery.

  • Page 29: Figure 8.3 Electrical Diagram 1

    Figure 8.3 Electrical diagram 1 EJ643 GRAVO TAC-02C JP10 INDICATOR IN/OUT TEMOIN ENGINE MOTEUR ELECTRICAL CURRENT ALIMENTATION 9 10 11 12 13 14 BLACK BLACK GREEN RED/ GREEN BLACK YELLOW YELLOW YELLOW WHITE WHITE BLACK/ WHITE YELLOW BLACK INDICATOR LIGHT TEMOIN LUMINEUX CBKLB12 CBKLMF...

  • Page 30: Figure 8.5 Electrical Connections 1

    GREEN ORANGE BLACK YELLOW Figure 8.5 Electrical connections 1 Connection for 1 double valve – 3 feet YELLOW WHITE MXL22-18-M4 2.75 (33")X LOOM .25 (1/4) 3X MXL22-18-MP 1X MXLB YELLOW BLACK CAB-4M-3-VAL WHITE Note: Note: Add label to this Ajouter l'étiquette connector.

  • Page 31: Figure 8.7 Electrical Diagram 4

    Note: Note: Cable for connecting the starter in the TAC – 2 feet Add label to this Ajouter l'étiquette connector. sur ce connecteur. AT-4-BLACK AT AT-4-BLACK AT AT-4-NOIR À 1" 1” BEFORE END OF AT-4-NOIR À 6" DU 6” FROM AVANT LA FIN DU CONNECTEUR.

  • Page 32: Maintenance And Storage

    During maintenance, it is important to respect all safety rules. Grease Gun Lubrication Your ANDERSON GROUP bale wrapper must be lubricated with a grease gun every 200 bales in the places indicated by a yellow sticker. - The 2 front axles - The 2 rear axles The use of SYNTHETIC GREASE is highly recommended.
  • Page 33 Pusher frame Stretcher...

  • Page 34: Cleaning

    Cleaning Always keep the rollers of the plastic film stretcher and the rubber free roller clean and free of all hay or other residue to prevent these parts or the gears from jamming, breaking, or tearing the plastic film. Also remove regularly the hay that can get stuck in the axles and gears of the machine so as not to place needless strain on the hydraulic engines.

  • Page 35: Troubleshooting

    10 Troubleshooting Breakdown?!? You machine is functioning poorly or not at all?!? Before calling a technician, examine your machine and consult the table below to find a solution. If you are still not able to solve the problem yourself, ask for help from the customer service department of your agricultural dealer.
  • Page 36 5. The plastic film The stretcher springs are putting Unhook the stretcher springs. often breaks in hot pressure on the hoop. weather. The 12 V battery of the remote Change the battery or check the control has lost its charge or is connection.

  • Page 37: Reassembling The Hoop

    11 Reassembling the Hoop Outer Hoop Place the 4 sections flat on the ground. Place a 3/8” wide metal spacer on the ground in the center of each section so that the sections are parallel to the ground. Each end piece is numbered from 1 to 4. Each end piece must be placed with its corresponding number.
  • Page 39 Parts manual WRAPTOR Rond bale wrapper ALWAYS KEEP THIS MANUAL WITH THE TRAILER 21 janvier 2008...
  • Page 41 Stretcher P.25 Roll support P.27 Hoop shield P.28 Hydraulic diagram p.30 ANDERSON GROUP 5125 rue de la Plaisance Chesterville (Québec) CANADA G0P 1J0 Phone number : (819) 382-2952 No charge : 1- 888- 833-2952 Fax : (819) 382-2643 service@granderson.com Email : www.

  • Page 42: General View

    CENTER TABLE FRONT WHEEL DRIVE SPEAR POWER UNIT BRAKE AND WHEEL DRIVE FOR THE HOOP Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 3 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...

  • Page 43: Complete Front Section

    CYLINDER PIN LOCK 467500 CYLINDER PIN 210000 FRONT GATE 467099 CYLINDRE DU PONT 467228 CYLINDRE DU LEVIER Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 4 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...

  • Page 44: Frame Front Section

    3 - FRAME FRONT SECTION Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 5 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 45 RIGHT SIDE CHAIN GUARD 210015 HUB WITH SPROCKET 210014 TRACTION CHAIN 210512 LEFT SIDE CHAIN GUARD 301010 SPROCKET Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 6 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 46 FRONT ROLL WHIT SMALL SHAFT 210800 FRONT ROLL WHIT LONG SHAFT 501022 FLANGE NUT 500442 CARRIAGE BOLT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 7 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...

  • Page 47: Front Spindle

    303034 BEARING 303037 BEARING CUP 502011 FLAT WASHER 1 PO ZINC 225078 LEFT SPINDLE SUPPORT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 8 Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...
  • Page 48 REAR REINFORCMENT BOTTOM SECTION 225094 LEFT BOTTOM FRAME 225095 RIGHT BOTTOM FRAME 225096 HOOP DRIVE WHEEL Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 9 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...

  • Page 49: Steering Axle

    BOLT 450711 HYDRAULIC FITTING 467215 CYLINDER 225098 STEARING AXLE BEAM 322299 GREASE FITTING DETAIL A Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 10 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...

  • Page 50: Rear Axle

    BEARING CUP 303037 BEARING CUP 303034 BEARING 502011 FLAT WASHER DOIT ÊTRE SOUDÉ SUR L'ESSIEU Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 11 Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...
  • Page 51 HYDRAULIC MOTOR 500602 FLANGE BOLT 451173 HYDRAULIQUE FITTING 481706 481505 TIRE AND RIM DETAIL B Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 12 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 52 225103 RIGHT HOOP SUPPORT 501057 HALFT NYLON NUT 210557 ADJUSTMENT SUPPORT SEE VALVE NEXT PAGE Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 13 Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...
  • Page 53 NYLON NUT 500052 BOLT 500019 BOLT 502002 WASHER 315010 REMOTE CONTROL TAC-02 315050 12 V CHARGER Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 14 Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...

  • Page 54: Support Hoop

    LEFT HOOP PIVOT 210769 PIVOT PLATE 500189 CARRIAGE BOLT 500175 BOLT 210771 LEFT HOOP ATTACHMENT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 15 Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...

  • Page 55: Power Unit

    501036 NYLON NUT 500090 BOLT 500440 CARRIGE BOLT 500006 BOLT 501020 FLANGE NUT 500212 BOLT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 16 Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...
  • Page 56 RUBBER INSERT 322042 COUPLING ADAPTOR 507003 ALLEN SET SCREW 500088 BOLT 501032 NYLON NUT 500084 BOLT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 17 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 57 470112 450558 HYDRAULIC FITTING 450717 HYDRAULIC FITTING 451985 NIPPLE 450072 OIL CAP 451999 HYDRAULIC FITTING Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 18 Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...

  • Page 58: Spear Support And Spear

    210619 SPEAR SUPPORT 320069 QUICK RELEASE PIN 210620 SPEAR 500510 CARRIAGE BOLT 501024 FLANGE NUT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 19 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 59 FLANGE NUT 210771 LEFT HOOP FLANGE 210818 RIGHT HOOP FLANGE 225106 INNER HOOP FLANGE DETAIL A Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 20 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 60 LISTE DE PIÈCES ITEM DESCRIPTION QTÉ PIÈCE 210580-1 HOOP SECTION, STRETCHER FRAME 210581-1 HOOP SECTION, STRETCHER FRAME-1 500442 CARRIAGE BOLT 501022 FLANGE NUT DETAIL B Anderson Equipment, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 21 Email : service@anderson-equipment.com...

  • Page 61: Hoop

    210743 HOOP SECTION FOR STRETCHER 210744 STRETCHER FRAME 500254 BOLT 500084 BOLT 501025 FLANGE NUT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 22 Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...
  • Page 62 COMPLETE WHEEL 210581-1 HOOP SECTION 225108 STRETCHER FRAME-1 500254 BOLT 500084 BOLT 501025 FLANGE NUT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 23 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 63 PLASTIC ROLLER FIXED HOLDER 210585 RETAINING ROD 500042 BOLT 279005 RUBBER ROLLER 279004 COMPLETE STRETCHER Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 24 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...

  • Page 64: Stretcher

    14 - STRETCHER RUBBER ROLLER STRETCHER Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 25 Sans frais : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...
  • Page 65 FLANGE NUT 501002 501020 FLANGE NUT 304005 SPRING 500004 BOLT 501000 500006 BOLT 500017 BOLT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 26 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 66 NYLON NUT 303012 BEARING 320027 SNAP RING 279007 PLASTIC ROLL HOLDER SUPPORT DE PELLICULE FIXE Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 27 Sans frais : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email : service@granderson.com...

  • Page 67: Hoop Shield

    SHIELD SUPPORT 500004 BOLT 501020 FLANGE NUT 279001 PLASTIC BUSHING DETAIL C DETAIL B DETAIL A Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 28 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 68 FLANGE NUT 500006 BOLT 210755 SHIELD HANDLE 210809 SHIELD LOCK 304021 SPRING 500004 210831 LOCK Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 P. 29 service@granderson.com Toll Free : 1-888-833-2952, Tel. : 819-382-2952, Fax. : 819-382-2643 Email :...
  • Page 69 17 - DIAGRAMME HYDRAULIQUE ENROBEUSE WRAPTOR / WRAPTOR HYDRAULIC DIAGRAM CRIC HYDRAULIC CYLINDRE DE CONDUITE PONT AVANT HYDRAULIC JACK CYLINDER'S STEERING TAIL GATE 5205-6-8 2 X 5405-6-6 5405-6-6 5205-6-8 5405-6-6 51-16 51-17 51-13 51-10 51-12 PA / FB OUT / SORTIE...
  • Page 70 17 - DIAGRAMME HYDRAULIQUE ENROBEUSE WRAPTOR / WRAPTOR HYDRAULIC DIAGRAM LISTE DE PIÈCES / PART LIST PIECE/PART DESCRIPTION FRANCAISE ENGLISH DESCRIPTION 226010 BOYAU 51-01 HOSE 51-01 226011 BOYAU 51-02 HOSE 51-02 226012 BOYAU 51-03 HOSE 51-03 226013 BOYAU 51-04 HOSE 51-04...

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