Anderson NutriWrap RB 580 Operator's Manual

Anderson NutriWrap RB 580 Operator's Manual

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# 404611-1
Round Bale Wrapper
RB 580
Operator's Manual
2010

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Summary of Contents for Anderson NutriWrap RB 580

  • Page 1 # 404611-1 Round Bale Wrapper RB 580 Operator’s Manual 2010...
  • Page 3 In case of sale or transfer, give this manual to the new owner. The illustrations in this manual are presented for your reference according to the latest information available at the moment of printing. ANDERSON GROUP reserves the right to modify its machines without advance notice.
  • Page 4: Table Of Contents

    Table of Contents 1 ANDERSON Limited Warranty.....................8 One-Year Limited Warranty..................8 Documents ........................8 Problem Resolution ....................8 Modifications......................8 Warranty Exemptions ....................10 Exclusive Remedy ....................10 2 Safety..........................11 Safe Operators......................11 Danger Zone......................11 Secure Attachment to the Tractor ................11 Dangerous Situations ....................
  • Page 5 8 Optional Equipment ......................32 Hydraulic Unit ......................32 Notes: ........................32 Hydraulic Unit Electric Starter (1) With 18 Amp Alternator and Work Light....32 Front (1) and Rear (2) Stabilizers ................33 Modifying Gears to Reduce Stretch Ratio ..............33 Bale Loading Arm and Film Roll Support ..............
  • Page 6 - Product model and serial number; - Purchase date and invoice number; - Dealer name, address, and telephone number and salesperson name; - Precise and detailed description of your problem. ANDERSON GROUP Address: 5125 de la Plaisance Chesterville (Québec) CANADA G0P 1J0 Email Service: service@grpanderson.com...
  • Page 7 ANDERSON LIMITED WARRANTY Warranty form must be completed and returned. Please fill in this form with information about your new machine. Please return this form to us in the 15 days following the date of delivery to validate your warranty. Details of the warranty provided can be found in the operator’s manual.
  • Page 9 For your personal records, we recommend that you fill in this form with information about your machine. Type of Machine: Model: Options: Serial Number: Date of Sale to Customer: Customer Name: Customer Address: Customer Telephone Number: Dealer Name: Salesperson Name: Dealer Address: Salesperson Signature:...
  • Page 10: Anderson Limited Warranty

    1 ANDERSON Limited Warranty One-Year Limited Warranty In the year following the purchase of a new machine, if your ANDERSON equipment fails to operate properly due to defective materials, manufacturing, or assembly, our company will furnish replacement parts and repair your machine free of charge.
  • Page 11 For all repair requests made to an Anderson dealer, you must furnish the date of sale, the serial number, the type of equipment and options, and the owner’s contact information.
  • Page 12: Warranty Exemptions

    Except for conditions or warranties which may not be excluded by law, the selling dealer makes no warranty of its own on any item warranted by Anderson Group unless it delivers to the purchaser a separate written warranty document specifically warranting the item. The selling dealer has no authority to make any representation or promise on behalf of Anderson Group or to modify the terms or limitations of this warranty in any way.
  • Page 13: Safety

    2 Safety Your ANDERSON bale wrapper was designed to reduce to a minimum the risks to the operator. However, it must be used only for the work it was designed for. Additionally, since it includes a powerful hydraulic system, moving metal parts, and a gasoline engine (optional) and all these elements can cause serious injury to humans or animals, it is strongly recommended to read and to closely adhere to the following guidelines.
  • Page 14: Fuel

    Fuel Gasoline is a very flammable substance which must be handled with care in an approved container when you fill the engine tank of your hydraulic unit. Put back in place and firmly tighten the tank cap and wipe away any spilled fuel. Never add gasoline when the engine is hot or operating.
  • Page 15: End Of Operation

    End of Operation If you will not use the bale wrapper again for a long period of time, do not forget to close the engine fuel valve (1), located beneath the choke on the right side of the engine (Figure 2.2). Figure 2.2 Closing the fuel valve...
  • Page 16: General Characteristics And Specifications

    3 General Characteristics and Specifications Congratulations! You are now the owner of an ANDERSON bale wrapper, a high-quality machine designed for the separate outdoor storage of round bales of up to 5 feet (1.5m) in diameter. This agricultural machine is carefully manufactured by our company to give you many years of reliable performance.
  • Page 17: Standard Components

    Standard Components Your individual 580 bale wrapper is a stationary type, though it can also be towed because it is equipped with a sturdy axle system. The table is rotated by a hydraulic engine and gears. The table’s rollers are driven by two toothed wheels and chains. The plastic film stretcher with two 30-inch-long aluminium rollers stretches the film to obtain a hermetic wrapping, in addition to reducing wrapping costs and operating time.
  • Page 18: Adjustment Procedures

    4 Adjustment Procedures 4.1 580 Preparation and Adjustment Verifications Before Each Use Check the hydraulic oil level in the tank of your unit if your bale wrapper is equipped with this option. Check the oil level in the Honda engine, if applicable, as well as the need for fuel. Open the fuel valve and check the engine air filter.
  • Page 19: Testing The Plastic Film Stretcher

    Follow the diagram (Figure 4.2) to unroll the start of the film between the rubber roller and an aluminium roller, then around the other aluminium roller. The edge of the plastic must be attached onto the ties or the net of the first bale. Figure 4.2 Direction of film unwinding Precaution: Avoid leaving the plastic film rolls in the sun for a long period of time before using them.
  • Page 20: Operating Procedures

    The module consists of a 2-line screen with 4 buttons beneath it. Start up the counter by touching the ON/OFF button on the left. This opens the first Anderson window. Five seconds later, the screen will look as follows: - In the upper left corner of this window, rev: 00 will count each wrapping as you operate the bale wrapper.
  • Page 21: Advanced Menu Of The Ig-C3 Bale Counter

    Operation Menu of the IG-C3 Bale Counter - If you press the ER. COUNT. DAY. button, the screen will ask you to confirm NO or YES + whether you really want to erase the daily counter. - Similarly, the .ER. COUNT. REV. button allows you to reset the revolution counter to zero during a test or during a missed cycle.
  • Page 22: Levers

    Levers Once the table’s latch has been removed, use the levers to lower the rear (1) and front (2) stabilizers (Figure 5.2) if applicable. Depending on the hardness of the ground, it is possible that after a dozen bales you will have to manually readjust the stabilizers to solidify your machine or keep it properly horizontal.
  • Page 23: 580 Bale Wrapping: Adjusting The Sensors

    5.4 580 Bale Wrapping: Adjusting the Sensors Adjusting the Rotation Counter Sensor Place the 2 parts of the sensor at position 1 so that they face each other, turning the table by pulling the control valve lever, and adjust the distance between them to 1/8 inch (2.5 mm)(Figure 5.3) Figure 5.3 Rotation counter sensor...
  • Page 24: Maintenance Procedures

    Grease Gun Lubrication Your ANDERSON bale wrapper must be lubricated with a grease gun in the places indicated by the sticker (Figure 6.1). Figure 6.1 Grease gun lubrication...
  • Page 25 Optional front and rear stabilizers (2 grease cups each) and Cylinder axles (2 each) Pivot of tilting table (2) Lock of tilting table (1)
  • Page 26 Central axle of turntable (1 on the top) Pivot of loading arm (2) Pivot of plastic film roll support...
  • Page 27 Pivot of unloading platform (2 grease fitting on the platform) Pivot of unloading platform (2 grease fitting on the cylinder) Pivot of unloading platform (1 grease fitting on the pivot)
  • Page 28: Other Lubrication Points

    Other Lubrication Points The power transmission chains and other moving parts of the machine must be oiled or greased regularly or every 50 hours. This also applies to the 2 toothed wheels of the plastic film stretcher. Figure 6.2 Lubricating the plastic film stretcher Figure 6.3 Lubricating the chain (through the hole in the guard)
  • Page 29: Cleaning And Other Maintenance

    Figure 6.4 Lubricating the plastic film cutter 1 Figure 6.5 Lubricating the plastic film cutter 2 Cleaning and Other Maintenance Pay particular attention to the cleanliness of the plastic film cutter system. An accumulation of debris (hay, dust, string, etc.) can reduce its functionality. Regularly check the cutting condition of the blade.
  • Page 30: Storage

    Storage If you will not use the bale wrapper again for a long period of time, do not forget to close the engine fuel valve to prevent the fuel from seeping into the engine oil. When the machine is not used for a long period of time, remove the battery from the bale counter.
  • Page 31: Troubleshooting: Problems And Solutions

    7 Troubleshooting: Problems and Solutions Before calling a technician, examine your machine and consult the table below to find a solution. If you are still not able to solve the problem yourself, ask for help from the customer service department of your agricultural dealer. Troubleshooting Table Problems Possible Causes...
  • Page 32: Adjusting The Mechanical Plastic Film Cutter

    Fuse Figure 7.1 Starter fuse Adjusting the Mechanical Plastic Film Cutter -First, check the condition of the steel blade (1) and replace it as needed (Figure 7.2). -Increase the force of the stopper spring as needed. Move the bolt (1) holding the spring in a hole, thereby making it possible to further compress the spring (Figure 7.3).
  • Page 33: Figure 7.3 Stopper Spring And Adjustment Bolt

    Figure 7.3 Stopper spring and adjustment bolt Figure 7.4 Adjusting the plastic film cutter blade (at rest)
  • Page 34: Optional Equipment

    8 Optional Equipment Hydraulic Unit The 580 bale wrapper can function with your tractor’s hydraulic system or with an optional independent hydraulic unit which includes: - A 13 horsepower Honda gasoline engine; - A pump adapter and a hydraulic pump; - A hydraulic oil tank with oil filter and strainer.
  • Page 35: Front (1) And Rear (2) Stabilizers

    Bale Loading Arm and Film Roll Support As an option, a loading arm can be installed on the bale wrapper only at Anderson manufacture. This arm makes it possible to load bales directly onto the bale wrapper without a frontal loader.
  • Page 36: Figure 8.4 Bale Unloading Platform D

    Bale Unloading Platform 1- Unloading Ramp (D) Figure 8.4 Bale unloading platform D This optional unloading ramp makes it possible to gently discharge wrapped bales behind the bale wrapper. This system is composed of a rigid platform, a hydraulic cylinder, and a maintenance-free nitrogen cylinder.
  • Page 37: Double Roll Unit

    This optional equipment makes it possible to bring the bales to a vertical position and set them down on the flat side. This option includes a retaining bar, a foot, an adjustable attachment, a support roller, and a turntable. The operator need only position the support roller (1) behind the turntable, install the adjustable attachment (2) between the platform (3) and the foot (4).
  • Page 38: Start-Up Procedures

    Start-Up Procedures When you receive your new ANDERSON equipment: Read the safety instructions in the manual. In case the performance of the machine does not correspond with the description below, refer to the corresponding section in your manual (see table of contents). For an emergency stop: turn the switch key to stop the engine of the hydraulic unit.
  • Page 41 Parts manual ROUND BALE WRAPPER RB580 ALWAYS KEEP THIS MANUAL WITH THE WRAPPER...
  • Page 43 P. 25-31 For any parts order, please use the parts manual to find the item(s) you need and contact your dealer to order it or contact us directly at : ANDERSON GROUP 5125 de la Plaisance Chesterville (Québec) CANADA G0P 1J0...
  • Page 44: Main Frame

    502048 LOCK WASHER VALVE SUPPORT 501032 NYLON NUT 222044 TRIGGER ARM ADJUSTMENT 500084 BOLT 222043 DUMPING TABLE AXIS 500016 BOLT 502006 FLAT WASHER 500044 451261 HYDRAULIC FITTING BOLT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 45 FLANGE NUT TONGUE PARTS LIST ITEM PART DESCRIPTION 222002 TONGUE 501032 NYLON NUT 322457 322450 ----------- JACK 223001 HOSE ATTACHMENT 500444 CARRIAGE BOLT 507011 WELD NUT DETAIL A Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 46: Axle

    TIRE AND RIM PARTS LIST ITEM PART DESCRIPTION 481400 303035 BEARING 303036 BEARING 303037 ROLLING BEARING CAGE 303034 BEARING 303077 SEAL 481000 DUST CAP 507010 WHEEL BOLT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 47: Stretcher Support Arm

    4 - STRETCHER SUPPORT ARM PARTS LIST ITEM PART DESCRIPTION 223067 500502 CARRIAGE BOLT 223068 REINFORCEMENT 500442 CARRIAGE BOLT 320021 LOCK 501032 NYLON NUT 501024 FLANGE NUT 500099 BOLT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 48: Stretcher Support

    224081 TEFLON BREAK 320002 502001 FLAT WASHER 507036 ALLEN SET SCREW 501036 NYLON NUT 500289 BOLT 224082 ROLLER SUPPORT 500004 BOLT 319880 WORK LIGHT 501030 NYLON NUT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 49: Stretcher

    BEARING CUP 224071 SHIELD 501030 NYLON NUT 500006 BOLT 224075 PLASTIC SHIELD 320022 501020 FLANGE NUT 322299 GREASE FITTING 303018 BEARING 501022 FLANGE NUT 279103 GEAR 279104 GEAR Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 50 7- DUMPING TABLE Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 51: Dumping Table

    HYDRAULIC FITTING 467029 DOMP. TABLE CYLINDER 322295 GREASE FITTING PARTS LIST ITEM PART DESCRIPTION 223009 BRAKE SUPPORT 223010 BREAKE PAD 500082 BOLT 500332 BOLT 501057 HALF NYLON NUT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 52: Shield

    CYLINDER BOX 315006 COUNPTER 502014 FLAT WASHER 501031 NYLON NUT 500059 BOLT 466015 VALVE 451265 HYDRAULIC FITTING 451227 HYDRAULIC FITTING 500084 BOLT 501032 NYLON NUT 222003 SHIELD Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 53: Rotary Table And Cut And Hold

    8 - ROTARY TABLE AND CUT AND HOLD PARTS LIST ITEM PART DESCRIPTION 222006 CUT AND HOLD UPPER SECTION 222007 CUT AND HOLD BOTTOM SECTION 223049 HOLDING ROLLER 222008 ROTARY TABLE Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 54 BEARING 502004 FLAT WASHER 500082 BOLT 500444 CARRIAGE BOLT 500442 CARRIAGE BOLT 507003 ALLEN SET SCREW 322299 GREASE FITTING 500501 CARRIAGE BOLT 500092 BOLT 320055 RETAINING RING Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 55 502065 LOCK WASHER 304012 SPRING 222035 HAMMER'S ROLL 238009 PLASTIC CUT SUPPORT 500096 BOLT 502045 LOCK WASHER 325108 BLADE 320050 SPRING PIN 501020 FLANGE NUT 500006 BOLT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 56 8 - ROTARY TABLE Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 57 BOLT 501031 NYLON NUT 322299 GREASE FITTING 507003 ALLEN SET SCREW 500360 CARRIAGE BOLT 500060 BOLT 500245 BOLT 501025 FLANGE NUT 502014 FLAT WASHER 322295 GREASE FITTING Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 58 HYDRAULIC FITTING 224108 TANK 470990 STRAINER 470117 DRAIN PLUG 450725 HYDRAULIC FITTING 450717 HYDRAULIC FITTING 500092 BOLT 501022 FLANGE NUT 501020 FLANGE NUT 500004 BOLT 322008 PUMP ADAPTER Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 59: Loading Arm

    FLAT WASHER 500088 BOLT 501032 NYLON NUT 322299 GREASE FITTING 223087-1 223055 LOCK 223056 BALE STOPPER 500501 CARRIAGE BOLT 501024 FLANGE NUT 223057-1 LOADING ARM FRAME 303051 BUSHING Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 60 SNAP RING 223099 WASHER 450712M HYDRAULIC FITTING PARTS LIST ITEM PART DESCRIPTION 501024 FLANGE NUT 500501 CARRIAGE BOLT 500173 BOLT 502048 LOCK WASHER 223083 COUNTERWEIGHT 223082 SUPPORT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 61 ITEM PART DESCRIPTION 223063 FRONT ATTACMENT 223066 500502 CARRIAGE BOLT 502004 FLAT WASHER LEVER 223065 223064 SPACER 501024 FLANGE NUT 500096 BOLT 501032 NYLON NUT 500088 BOLT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 62 ASSEMBLY SUPPORT 500403 CARRIAGE BOLT 502065 LOCK WASHER 501001 507064 BUTTON HEAD SCREW 501049 NYLON NUT 501077-1 BOLT 500044 BOLT 502014 FLAT WASHER 222051 COMPLET CONTROL KIT Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 65: Drop Off (Option)

    GREASE FITTING 223183 FIXED PART OF ARM 223184 REMOVABLE PART OF ARM 223186-1 OUTRIGGER 223187 ROLLER SUPPORT AXLE 325107 325112 ROLLER SUPPORT 303045 BEARING 320006 RETAINING RING Groupe Anderson, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...
  • Page 66: Stabilizer (Option)

    REAR STABILIZER SUPPORT 501024 FLANGE NUT 500500 CARRIAGE BOLT 467026 CYLINDER 500330 BOLT 450712 HYDRAULIC FITTING 322295 GREASE FITTING 223173-1 STABILIZER SUPPORT 223304 ATTACHMENT 320043 COTTER PIN Anderson Group, 5125 de la Plaisance Chesterville (Québec) G0P 1J0 Email : service@grpanderson.com...

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