Table of Contents
Related Manuals for Peco Pro 12 DFS 49651201
Summary of Contents for Peco Pro 12 DFS 49651201
- Page 1 P P P P P P PTO-X DRIVEN - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 49651201 Boss XL 60” DECKS MODEL YEAR: 2018-NEWER OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0532 Rev 1 - June 2018...
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Page 2: Table Of Contents
GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Length of Hose Adjustment - - - - - - - - - - - - - - - - - - 18 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Upper Hose Installation - - - - - - - - - - - - - - - - - - - - 18... -
Page 3: Safety Alert Symbols
SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. -
Page 4: Warranty
1. NO SERVICE CENTER WARRANTY The selling Service Center makes no warranty on his own on any item warranted by New PECO, Inc. unless he delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in any way. -
Page 5: Introduction And Description
Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf. -
Page 6: Preparation Of Mower
Section II - INSTALLATION FOR USE The engine pulley assembly must be installed using an Preparation Of Mower arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing NOTE: The mower deck PTO belt must be removed damage may occur. -
Page 7: Rear Frame Assy & Installation
Rear Frame Assembly & Installation To install the Lower Main Frame Bracket (Item #1), align the two bottom bolt holes to those on top of the mower bumper. The cutout located on the right side of the Lower Main Frame Bracket should allow the bracket to be positioned over and on top of the mower bumper. -
Page 8: Mount Arm Assy Installation
Mount Arm Assembly Installation Preparation: Prepare the Mount Arm Assembly (Item #2) by installing the Mount Arm Gusset (Item #1) using (2) 3/8”-16 x 1” Carriage Bolt (Item #3) and (2) 3/8”-16 Ny-Flange Lock Nut (Item #4). Refer to Figure A. To Install the Mount Arm Assembly (Item #5), refer to Figure B. -
Page 9: Main Frame Assy Installation
Main Frame Assembly Installation Align the bolt holes located on the left and right Legs of the Main Frame Assembly (Item #1) to the bolt holes on the left and right of the Lower Main Frame Bracket. Secure the Main Frame Assembly to the Lower Main Frame Bracket by using (2) 3/8”-16 x 1”... -
Page 10: Pto Drive Assy
PTO Drive Assembly Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_01), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_01) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014). - Page 11 PTO Drive Assembly (Continued) Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) P#(K1191), (1) 3/8”-16 x 1” Carriage Bolt (B) P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...
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Page 12: Drive Assy & Belt Installation
Drive Assembly and Belt Installation (Note: It is recommended that someone assist during this step.) Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK83 Belt P#(M0315) between the Belt Guard and the Idler Mount Assembly. -
Page 13: Lift Handle Installation
Fasten the Ball Joint P#(K1442) to the end of the Latch Lift Handle Installation Rod P#(A2107). Tighten the Ball Joint to approximately half-way down the threads on the Latch Rod. Attach the NOTE: Before continuing the Lift Handle installation, Ball Joint to the Latch Hook as shown in Figure D, using have someone assist you in turning the Box Assembly (1) 5/16”-24 Hex Nut P#(K1444) and (1) 5/16”... -
Page 14: Aluminum Box Assy Installation
Aluminum Box Assembly Installation Figure B NOTE: It is recommended that two extra people assist in mounting the Box Assembly. Two can lower the Box onto the frame while the third person inserts the Pivot Pins P#(K0172) through the holes. Insert the Pins from the outside to the inside. -
Page 15: Inlet, Inlet Ring, Debris Deflector Installation
Inlet, Inlet Ring & Debris Deflector Installation Open box door. From inside box, slide Inlet (Item #3) halfway into inlet hole (See Figure A). Take each half of the Inlet Ring (Item #1) and attach around matching groove in Inlet (Item #3). Slide Inlet (Item #3) & Inlet Ring (Item #1) against inlet hole and align four holes. -
Page 16: Boot Kit Assy & Installation
Boot Kit Assembly & Installation Secure the Boot Plate (Item#2) to the Aluminum Boot (Item#1) using (2) 3/8”-16 x 1” Carriage Bolts (Item#3) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item#4). Insert the Carriage Bolts from the inside of the Boot so the threads are on the top of the Boot. -
Page 17: Blower Cone Installation
Blower Cone Installation Thread (1) 5/16”-18 Jam Nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as shown in Figure A. Figure A Thread (1) Jam Nut Onto Each 5/16”-18 Bolt Now partially thread (1) bolt into each of the two threaded bosses located on the Blower Housing. Place 8”... -
Page 18: Length Of Hose Adjustment
Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a 8” Hose Clamp P#(J0080) over both ends of the them on your machine. -
Page 19: Impeller Blade Removal/Replacement
Impeller Blade Removal/Replacement Tips on removing impeller blade; To gain impeller blade (#1) access, first remove the 1 - Try carefully hitting the base of the impeller blade blower cone (#2) from the blower housing, located on (#1), between each vein (#12), with a rubber mallet to the PTO assembly P#(A1821), by removing two blower loosen the taper-lock bushing hold. -
Page 20: Wire Harness Installation
Wire Harness Installation WARNING Route the Wiring Harness in through the hole at the bottom right of the rear end of the mower. Refer to To Prevent Serious Injury- Figure A. Proper Installation Of Safety Interlock Harness Figure A Is Mandatory. Please Check That All Interlock Points Work Correctly Once Installed. - Page 21 Wire Harness Installation (Continued) Route the Positive Lead of the PTO Switch to the positive terminal of the battery using the Ring Terminal (P#P0086) of the Positive Lead to secure the attachment. Refer to Figure D. Figure D (Recommended Cable Tie point) (Recommended Cable Tie point) Secure the Positive Lead of the PTO Switch to the mower’s...
- Page 22 Wire Harness Installation (Continued) For additional recommended cable tie points, refer to the images below. Figure E (Recommended Cable Tie point) Using the Cable Ties, Group the (3) cables together and position them under the right arm rest Figure E (Recommended Cable Tie point) Using the Cable Tie, secure the cable to one of the slots on...
- Page 23 Wire Harness Installation (Continued) Figure B...
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Page 24: Weight Kit Installation
Weight Kit Installation Position the Dual Weight Bracket Base (Item#1) under the caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item#2) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item#2) to the holes in the Dual Weight Bracket Base (Item#1). -
Page 25: Exploded Views & Parts List
A2151 Mount Arm Assy... - Page 26 A2092 Idler Arm Assembly Item # Part # Desc. Qty. A2070_01 Idler Arm Weldment K1467 Flat Washer M6 x 12mm OD J0801 1/4"-28 Zirc Fitting A2067_02 Idler Mount Assembly Item # Part # Desc. Qty. B0958_02 Idler Mnt Pl K2038 Ny-Flange Lock Nut 3/8"-16 K1463 Flat Washer .720 ID x 1.500 OD x .250 T...
- Page 27 A2058 Gearbox Sub-Assembly Item # Part # Desc. Qty. M0002 Gearbox K0428 HHCS 5/16"-24 x 1" GR8 K0043 Lock Washer 5/16" N0002 Pillow Block Bearing 7/8" K0035 Set Screw 5/16"-18 x 1/4" Cup Point J0272 Woodruff Key #9 A2048 Clutch Flange Assy...
- Page 28 A2059_01 Clutch Sub-Assembly Item # Part # Desc. Qty. (Ogura 110 Ft-Lb Clutch/Brake) M0001 Electric Clutch S0007 Clutch Shaft K0278 Double Indented Washer 7/16" / 1.375 OD x .440 ID x .179 T K0140 Lock Washer 7/16" / High-Collar Helical Spring K0359 HHCS / 7/16"-20 x 4.00"...
- Page 29 A2057_01 Drive Assembly Exploded Parts View Item # Part # Desc. Qty. K0048 Lock Washer 3/8" K0343 HHCS 3/8"-16 x 7/8" GR8 A2059_01 Clutch Sub-Assy A2058 Gearbox Sub-Assy...
- Page 30 A2060_01 Mounted Drive Assembly...
- Page 31 A2039_01 Base Drive Assembly Item # Part # Desc. Qty. B0938 Drive Guard A2032 Drive Arm Assy A2035_01 Housing Mnt Assy B0942_01 Anti-Rotation Brkt K1153 HHCS 5/16"-18 x 3/4" K0043 Lock Washer 5/16" K0353 HWHTCS 1/4"-20 x 1/2" K1154 HHCS 5/16"-18 x 1" K2516 Ny-Flange Lock Nut 5/16"-18 A2060_01 Mounted Drive Assy...
- Page 32 A2061_01 Drive Assembly / 4 Blade Impeller Item # Part # Desc. Qty. A0645 4-Blade Impeller Assy K0284 Double Indented Washer 3/8" / 1.375 OD x .380 ID x .179 T K1465 HHCS 5/16"-24 x 1-1/2" GR8 K1225 HHCS 1/4"-20 X 1" GR8 S0159 Spacer Bushing .938 OD x .325 ID x .375 T K0044...
- Page 33 A2100 6512 Box Assembly Exploded Parts View...
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Page 35: Safety Decals
SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P Part# R0022... -
Page 36: Operating Instructions
SECTION III OPERATING INSTRUCTIONS General Safety Disengagement Of The PTO Assembly Only qualified people familiar with this operator’s manual A. To disengage the PTO assembly, move Bagger PTO and the mower’s operator’s manual should operate this switch to the off position. machine. -
Page 37: Lubrication
If for any reason your Service Center 4. Check belt for proper tension. is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE... -
Page 39: Troubleshooting
Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —... - Page 40 P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...