YASKAWA AO-A3 User & Installation Manual
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YASKAWA AO-A3 User & Installation Manual

YASKAWA AO-A3 User & Installation Manual

Ac drive option analog monitor
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YASKAWA AC Drive Option
Analog Monitor
Installation Manual
Type AO-A3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
安川インバータ オプション
アナログモニタ
取扱説明書
形式
AO-A3
製品を安全にお使いいただくために，この取扱説明書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 79C

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Summary of Contents for YASKAWA AO-A3

  • Page 1 YASKAWA AC Drive Option Analog Monitor Installation Manual Type AO-A3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. 安川インバータ オプション アナログモニタ 取扱説明書 形式 AO-A3 製品を安全にお使いいただくために，この取扱説明書を必ずお読みください。...
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    9 SPECIFICATIONS ....... 37 YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...

  • Page 4: Preface And Safety

    Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
  • Page 5 DANGER Indicates a hazardous situation, which, if not avoided, will cause death or serious injury. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 6 • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • Contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cove to order new copies of the manual.
  • Page 7 Do not attempt to modify or alter the drive or drive circuitry in any way not explained in this manual. Failure to comply could cause death or serious injury and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. Do not modify this product.

  • Page 8: Overview

    2 Overview Overview The Analog Monitor Option AO-A3 allows the user to expand the number of available analog outputs to monitor performance. The option uses parameters and the output signal gain and bias to assign functions to output terminals V1 and V2.

  • Page 9: Receiving

    2. Confirm that the model number on the option nameplate and the model listed in the purchase order are the same. Refer to Figure 1 on page for details. Contact the distributor where the option was purchased or the Yaskawa sales office immediately about any problems with the option. Option Package Contents Description: Option...

  • Page 10: Option Components

    Figure 1 Analog Monitor AO-A3 Option Components Terminal Block TB1 V1 AC V2 AC Refer to Table 5 on page for details on TB1 terminal functions and signal levels. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...

  • Page 11: Installation Procedure

    Do not remove covers or touch circuit boards while the drive is energized. Failure to comply could cause death or serious injury. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 12 Failure to comply could prevent proper operation and damage equipment. Confirm that all connections are correct after installing the option and connecting peripheral devices. Failure to comply could damage the option. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 13 Product Series Page Wiring Options on a Drive A1000 Procedure A L1000A Procedure A U1000 Procedure A U1000L Procedure A GA700 Procedure B CR700 Procedure B CH700 Procedure B YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 14 J – Connector CN5-A E – Terminal cover K – Connector CN5-B F – Removable tabs for wire routing L – Connector CN5-C Figure 2 Drive Components with Option YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 15 Failure to comply could cause ESD damage to circuitry. Figure 3 Figure 3 Remove the Digital Operator, Front Cover, and Terminal Cover YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 16 (G). Tighten both screws to 0.5 to 0.6 Nm (4.4 to 5.3 in. lbs). Figure 4 Figure 4 Insert the Option Card YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 17 Option Package Contents on page 9 for more information. 2. The drive has only two ground terminal screw holes (I). Two ground wires should share the same ground terminal when connecting three options. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 18 Loosen the screws and insert the wire into the Option terminal block opening on the terminal block. Wire crimping ferrule terminals or not soldered ends Figure 7 Connect Cable Wiring YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 19 8-A to create the necessary openings on these models. Refer to the Peripheral Devices & Options section of the drive instruction manual for more information. Figure 8 Figure 8 Wire Routing Examples YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 20 NOTICE: Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. Figure 9 Figure 9 Replace the Front Covers and Digital Operator Set drive parameters in Table 6 for proper option performance. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 21 G – Connector CN5-A C – Included screws H – Connector CN5-B D – Drive front cover I – Connector CN5-C E – Keypad Figure 10 Drive Components with Option YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 22 Insert the keypad connector tab into the holder when installing the keypad connector to the holder. Holder Keypad connector tab Keypad connector Figure 11 Remove the Front Cover Including Keypad YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 23 NOTICE: Do not remove the LED Status Ring board cable connector. Failure to comply could cause erroneous operation and damage the drive. Figure 12 Temporary placement holes Drive front view Figure 12 Remove the LED Status Ring Board YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 24 Prepare the wire ends as shown in Figure Figure 14 Insulation To customer Option terminal circuit Shield sheath (Insulate with electrical tape or heat-shrink tubing) Figure 14 Prepare Ends of Shielded Cable YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 25 Loosen the screws and Option terminal block insert the wire into the opening on the terminal block. Wire crimping ferrule terminals or not soldered ends Figure 15 Connect Cable Wiring YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 26 At that time, insert the keypad connector tab into the drive. Keypad connector Figure 16 Replace the LED Status Ring Board, Front Cover, and Keypad YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 27 Use the open space provided inside the LED Status Ring board to route option wiring. Set drive parameters in Table 6 for proper option performance. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 28 0.25 to 0.5 twisted AC, FE (1.95 to 2.21) (18 AWG) Solid wire: (20 AWG) (24 to 20 AWG) pair, etc. 0.25 to 1.5 (24 to 16 AWG) YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 29 Used for grounding shielded lines <1> Set the functions and output levels for terminals V1 and V2 using drive parameters. See the drive Instruction Manual for directions on setting parameters. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...

  • Page 30: Related Parameters

    (397) Range: 0, 1 0: 0 V to 10 V F4-08 Default: 0 1: -10 V to 10 V Terminal V2 Signal Level Select (398) Range: 0, 1 YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 31 V1 and V2 output levels can be set by a PLC via a communication option or MEMOBUS/Modbus (through mode). <2> The drive outputs voltage while this parameter is being adjusted. Voltage levels can be adjusted to match the specifications of an external meter. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...

  • Page 32: Troubleshooting

    Cause Possible Solution Option at drive port CN5-C was changed during De-energize the drive and plug the option into the drive run. according to Installation Procedure on page YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 33 • Use shielded wire for the signal lines. • Limit the length of wiring under 50 m (164 ft.). • Separate the control wiring to the option, main circuit wiring, and power lines. YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 34 7 Troubleshooting Interface Circuit Figure 17 – V1, V2 Signal processor Figure 18 Output Interface Circuit YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...

  • Page 35: European Standards

    Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to Figure YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 36 Three- phase CN5-B, power CN5-C supply Cable clamp I/O option I/O device CN5-A, CN5-B, CN5-C Cable clamp Communication option Master CN5-A Figure 21 Option Installation for CE Compliance YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...

  • Page 37: Specifications

    • Radioactive materials or flammable materials, including wood Area of use • Harmful gas or fluids • Salt • Direct sunlight • Falling foreign objects Altitude 1000 m (3280 ft.) or lower YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 38 <2> Back cover Revision: Address Addition: Applicable drive series Revision: Reviewed and corrected entire documentation. April 2017 <1> Back cover Revision: Address − − April 2016 First edition YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual...
  • Page 39 Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 http://www.yaskawa.com.br...

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