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YASKAWA DO-A3 Installation Manual
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YASKAWA DO-A3 Installation Manual

YASKAWA DO-A3 Installation Manual

Ac drive 1000-series option, digital output
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YASKAWA AC Drive 1000-Series Option
Digital Output
Installation Manual
Type DO-A3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
安川インバータ 1000シリーズ オプション
ディジタル出力
取扱説明書
形式 
DO-A3
製品を安全にお使い頂くために，この取扱説明書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 41C

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Summary of Contents for YASKAWA DO-A3

  • Page 1 YASKAWA AC Drive 1000-Series Option Digital Output Installation Manual Type DO-A3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. 安川インバータ 1000シリーズ オプション ディジタル出力 取扱説明書 形式  DO-A3 製品を安全にお使い頂くために，この取扱説明書を必ずお読みください。...
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    8 SPECIFICATIONS ....... . . 26 YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...

  • Page 4: Preface And Safety

    The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control.
  • Page 5 Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. NOTICE Indicates an equipment damage message. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 6 • When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

  • Page 7: Product Overview

    Product Overview ◆ About This Product The Digital Output Option DO-A3 allows the user to expand the number of available digital outputs to monitor drive run status. The option has the following features: • Six photocoupler outputs (48 V, 50 mA or less) •...

  • Page 8: Receiving

    • A pair of diagonal cutting pliers. • A small file or medium-grit sandpaper. Note: Tools required to prepare option cables for wiring are not listed in this manual. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...

  • Page 9: Option Components

    Terminal Blocks TB1 and TB2 P1 P2 P3 P4 P5 P6 PC M1 M2 M3 M4 Refer to Table 4 on page for details on TB1 and TB2 terminal functions and signal levels. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...

  • Page 10: Installation Procedure

    Do not touch circuit boards while the power to the drive is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 11 Failure to comply may prevent proper operation and possibly damage equipment. Check wiring to ensure that all connections are correct after installing the option and connecting any other devices. Failure to comply may result in damage to the option. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 12 D – Digital operator J – Connector CN5-A E – Terminal cover K – Connector CN5-B F – Removable tabs for wire L – Connector CN5-C routing Figure 2 Drive Components with Option YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 13 NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry. Figure 3 Figure 3 Remove the Front Covers and Digital Operator YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 14 Insert the option card (B) into the CN5-A (J), CN5-B (K), or CN5-C (L) connector located on the drive and fasten it into place using one of the included screws (G). Figure 4 Figure 4 Insert the Option Card YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 15 2. There are two screw holes on the drive for use as ground terminals (I). When connecting three options, two ground wires will need to share the same drive ground terminal. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 16 Loosen the screws and insert the wire into the Option Terminal block opening on the terminal block. To customer circuit (do not solder ends) Figure 7 Preparing and Connecting Cable Wiring YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 17 Control circuit terminal <1> Double-check the polarity on the diode when connecting a DC relay. <2> Install a surge absorber (SA) when using an AC relay. Figure 8 Option Connection Diagram YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 18 Figure 9-B for drives that do not require routing through the front cover. Refer to the Peripheral Devices & Options section of the Yaskawa AC Drive Technical Manual for more information. Figure 9 A – Route wires through the openings B –...
  • Page 19 Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure cables are not pinched between the front covers and the drive when replacing the covers. Set drive parameters in Table 7 for proper option performance. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 20 0.25 to 2.5 (24 to 13 AWG) Crimp Terminals ■ Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed in Table 3 for wiring to ensure proper connections. Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
  • Page 21 Photocoupler output 4 48 Vdc, 50 mA Photocoupler output 5 Photocoupler output 6 Photocoupler output common Emitter common <1> Set drive parameters to determine the function assigned to each output. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...

  • Page 22: Related Parameters

    Normal operation (no fault) oC, GF (Overcurrent) ov (Overvoltage) oL2 (Drive overload) oH, oH1 (Drive overheat) oS (Overspeed) Not used rr, rH (Braking resistor overheat) EF1 to EF12 (External fault) YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 23 Selection Range: 0 to 2 2: Multi-function output (set functions in parameters F5-01 through F5-08) <1> Refer to the drive Technical Manual for more information on setting the F5 parameters. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...

  • Page 24: Troubleshooting

    Option connection error at drive port CN5-C Cause Possible Solution Option at drive port CN5-C was changed during Turn the power off and check the connectors between the drive run. and option. YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 25 • Separate the control wiring to the option, main circuit wiring, and power lines. Interface Circuit ■ Figure 11 Photocoupler P1〜P6 Signal M1, M3 Processor Contact relay output M2, M4 Figure 11 Output Interface Circuit YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...

  • Page 26: Specifications

    -20 °C to +60 °C (-4 °F to 140 °F) allowed for short-term transport of the product Storage Temperature Area of use Indoor (free of corrosive gas, airborne particles, etc.) Altitude 1000 m (3280 ft.) or lower YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 27 Entire Document Edited for procedural clarity and readability. July 2010 Back cover Revision: Address Correction: Table 5 July 2009 Chapter 6 F5-09 and Output Mode − − July 2008 First edition YASKAWA ELECTRIC TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual...
  • Page 28 Phone: 81-3-5402-4502 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. Avenda Fagundes Filho, 620 Bairro Saude, São Paulo, SP04304-000, Brasil Phone: 55-11-3585-1100 Fax: 55-11-5581-8795 http://www.yaskawa.com.br...