YASKAWA A1000 Series Quick Start Manual

YASKAWA A1000 Series Quick Start Manual

High performance vector control drive
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YASKAWA AC Drive A1000
High Performance Vector Control Drive
Quick Start Guide
Type: CIMR-AAA
CIMR-ADA
Models: 200 V Class: 0.4 to 110 kW
400 V Class: 0.4 to 355 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710616 21C
, CIMR-ABA
,
, CIMR-ATA
1
Receiving
2
Mechanical Installation
3
Electrical Installation
4
Start-Up Programming &
Operation
5
Troubleshooting
6
Periodic Inspection &
Maintenance
A
Specifications
B
Parameter List
C
Standards Compliance

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Summary of Contents for YASKAWA A1000 Series

  • Page 1 YASKAWA AC Drive A1000 High Performance Vector Control Drive Quick Start Guide Type: CIMR-AAA , CIMR-ABA CIMR-ADA , CIMR-ATA Models: 200 V Class: 0.4 to 110 kW 400 V Class: 0.4 to 355 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
  • Page 3: Quick Reference

    Fault Display and Troubleshooting Refer to Drive Alarms, Faults, and Errors on page Standards Compliance Refer to European Standards on page 181 Refer to UL Standards on page 187. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 4 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 5: Table Of Contents

    Heavy Duty and Normal Duty Ratings ........124 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 6 Safe Disable Input Function ..........191 Revision History .........................194 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 7: Preface & General Safety

    Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual.
  • Page 8 Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 9 Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
  • Page 10 Fast Stop function is able to. Options The B1, B2, +1, +2, and +3 terminals are used to connect optional devices. Connect only A1000-compatible devices. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 11 150% peak current. Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. The user can also choose to reduce the load, increase the acceleration and deceleration times, or switch to a larger drive. This will help keep peak current levels under 150%.
  • Page 12 • Applications where the machine can still rotate even though the drive has fully stopped should have a load switch installed to the output side of the drive. Yaskawa recommends manual load switches from the AICUT LB Series by AICHI Electric Works Co., Ltd.
  • Page 13 Using a Synchronous Motor • Contact Yaskawa or your Yaskawa agent if you plan to use any other synchronous motor not endorsed by Yaskawa. • A single drive is not capable of running multiple synchronous motors at the same time. Use a standard induction motor for such setups.
  • Page 14 • To restart a coasting motor rotating at over 200 Hz while in the V/f control mode, use the Short Circuit Braking function to first bring the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or your Yaskawa agent for details.
  • Page 15 Repairs If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from the site free of charge.
  • Page 16 Preface & General Safety Problems due to additions or modifications made to a Yaskawa product without Yaskawa’s understanding. Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications. Problems caused by natural disaster or fire.
  • Page 17: Receiving

    Environmental China Specification <1> Standard Europe Gas-resistant Asia Humidity- and dust-resistant Oil-resistant Voltage Class YEC_common Vibration-resistant 3-phase, 200-240 Vac 3-phase, 380-480 Vac Refer to the following page. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 18 0250 0250 0296 0296 0362 0362 0414 0414 0515 0515 0675 0675 <1> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 19: Mechanical Installation

    Place a temporary cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 20 Figure 7 Correct Installation Spacing Note: IP20/NEMA Type 1 enclosure and IP00 enclosure models require the same amount of space above and below the drive for installation. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 21 Refer to Top Protective Cover on page 33 to remove and reattach the top protective cover. Figure 9 Figure 9 IP20/NEMA Type 1 Side-by-Side Mounting in Enclosure YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 22 Note: IP20/NEMA Type 1 enclosure drives are equipped with a top cover. Removing this cover voids NEMA Type 1 protection but still keeps IP20 conformity. Figure 1 Figure 2 YEC_common Max.8 Max.8 Figure 3 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 23 <1> Removing the top protective cover from a IP20/NEMA Type 1 drive voids NEMA Type 1 protection but still keeps IP20 conformity. <2> Special order required. Contact your Yaskawa sales representative. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 24 2 Mechanical Installation IP00 Enclosure Drives Max 10 Max 10 YEC_common Figure 1 Max 7.7 Max 7.7 YEC_common Figure 2 Max 6 Max 6 YEC_common Figure 3 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 25 Dimensions (mm) Drive Model Weight CIMR-A 4A Figure (kg) 0058 0072 0088 0103 0139 0165 0208 12.5 0250 0296 0362 0414 0515 1140 1110 0675 1140 1110 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 26: Electrical Installation

    NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires less than 10 mA (reference value), connect it to a photocoupler output (P1, P2, PC). Improper application of peripheral devices could result in damage to the photocoupler output of the drive. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 27 <9> Set DIP switch S1 to select between a voltage or current input signal to terminal A2. The default setting is for current input. <10> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 28: Main Circuit Connection Diagram

    200 to 240 Vac, 50 to 60 Hz S/L2 V/T2 Motor 380 to 480 Vac, 50 to 60 Hz T/L3 W/T3 Figure 12 Connecting Main Circuit Terminals YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 29: Terminal Cover

    Push in on the hook located on the bottom of the terminal cover, and gently pull forward. This should remove the terminal cover. Figure 15 YEC_common Figure 15 Removing the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 30 Figure 17 Removing the Terminal Cover on an IP00 Enclosure Drive Pull forward on the terminal cover to free it from the drive. Figure 18 YEC_common Figure 18 Removing the Terminal Cover on an IP00 Enclosure Drive YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 31: Digital Operator And

    Insert the digital operator into the opening in the front cover while aligning it with the notches on the left side of the opening. Next press gently on the right side of the operator until it clicks into place. Figure 21 YEC_common Figure 21 Reattaching the Digital Operator YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 32 First unhook the left side of the front cover, then swing the left side towards you as shown in the figure below until the cover comes off. Figure 24 YEC_common Figure 24 Remove the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A0675) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 33: Top Protective Cover

    Note: Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids the NEMA Type 1 protection but still keeps IP20 conformity. Figure 26 YEC_common Figure 26 Removing the Top Protective Cover YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 34: Main Circuit Wiring

    (+1, –) • of a DC reactor not available For 200 V class: 100 Ω or less Grounding terminal For 400 V class: 10 Ω or less YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 35 Insulation Barrier Insulation barriers are packaged with drive models CIMR-A 4A0414 through 0675 to provide added protection between terminals. Yaskawa recommends using the insulation barriers provided to ensure proper wiring. See Figure 28 for instructions on where the insulation barriers should be placed.
  • Page 36 5.5 to 14 – 10 to 6 – 6 to 10 (17.7 to 22.1) 4 to 6 8 to 14 8 to 6 10 to 16 (35.4 to 53.1) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 37 30 to 150 – 2 to 300 – 35 to 150 (159 to 204) 32 to 40 22 to 150 3 to 300 95 to 150 (283 to 354) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 38 2.5 to 6 (10.6 to 13.3) B1, B2 2 to 5.5 – 14 to 10 – 2.5 to 6 2 to 5.5 14 to 10 2.5 to 6 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 39 4 to 1 – 25 to 35 (79.7 to 97.4) B1, B2 14 to 22 – 6 to 3 – 16 to 25 14 to 22 16 to 25 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 40 80 to 325 – 3/0 to 600 – 70 to 300 (159 to 204) 32 to 40 30 to 200 1 to 350 120 to 240 (283 to 354) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 41 Note: When setting carrier frequency in a drive running multiple motors, calculate the cable length as the total distance of wiring to all motors that are connected. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 42 63. Failure to comply may result in death or serious injury. Input Terminals Table 10 lists the input terminals on the drive. Text in parenthesis indicates the default setting for each multi-function input. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 43 <1> Setting jumper S3 for an external power supply makes the wire link between terminals H1, H2, and H2 ineffective. Remove the wire link and connect an external power supply that can supply terminals H1, H2, and HC continuously. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 44 <1> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position. For more information on the termination resistor, see Control I/O Connections on page YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 45 Inside of the Terminal Cover Under the Terminal Board (CIMR-A 2A0004 to 2A0081, 4A0002 to 4A0044) (CIMR-A 2A0110 to 2A0415, 4A0072 to 4A0675) Figure 33 Control Circuit Terminal Arrangement YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 46 NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or equipment malfunction or nuisance trips. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 47 B – Connect shield to ground terminal of E – Shield sheath (insulate with tape) drive. C – Insulation F – Shield Figure 37 Preparing the Ends of Shielded Cables YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 48: Control I/O Connections

    S3 for sourcing as shown in Figure Figure 40 IP24 V (24 V) YEC_common Figure 40 Source Mode (+24 V Common), Internal Power Supply YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 49 Note: The load resistance needed in order to get a certain high level voltage V can be calculated by: 2 / (12 - V Figure 43 Load Impedance Figure 43 Pulse Output Connection Using Internal Voltage Supply YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 50: Terminal A2 Analog Input Signal Selection

    Description V (left position) Voltage input (-10 to +10 V) I (right position) (default) Current input (4 to 20 mA or 0 to 20 mA): default setting YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 51: Connect To A Pc

    The drive can connect to the USB port of a PC using a USB 2.0, AB type cable (sold separately). DriveWizard Plus can then be used to monitor drive performance and manage parameter settings. Contact Yaskawa for more information on DriveWizard Plus.
  • Page 52 Properly separate control circuit wiring and main circuit wiring. – Analog signal line wiring should not exceed 50 m. – Safe Disable input wiring should not exceed 30 m. – YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 53: Start-Up Programming & Operation

    Lit while the drive is operating the motor. Refer to page for details. RUN Light Lit while the operator is selected to run the drive (LOCAL mode). Refer to page LO/RE Light details. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 54 DIGITAL OPERATOR JVOP-182 DIGITAL OPERATOR JVOP-182 DIGITAL OPERATOR JVOP-182 As illustrated in FOUT FOUT FOUT this manual <1> Refer to the DriveWorksEZ instruction manual for further information. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 55 REMOTE mode, the STOP key was pushed. • The drive was powered up with b1-17 = 0 (default) while the Run command is active. Examples YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 56: The Drive And Programming Modes

    Turn on the power to the drive. The initial display appears. FOUT Press the key until the Parameter Setting Mode screen appears. Press the key to enter the parameter menu tree. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 57 When the drive is set to accept the Run command from an external device (via the input terminals, serial communications, etc.) this is referred to as REMOTE mode. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 58: Start-Up Flowcharts

    Setting up the drive to run a permanent magnet (PM) motor Note: To set up the drive using one of the Application Presets, refer to Application Selection on page YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 59 Note: Auto-Tuning should be performed again after installing an AC reactor or other such components to the output side of the drive. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 60 Couple the load or machine to the motor. Run the machine and check for desired operation. Return to Flowchart Figure 50 Simple Motor Setup with Energy Savings or Speed Search YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 61 <4> ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward and the KEB Ride-Thru function. Figure 51 Flowchart A2: High Performance Operation Using OLV or CLV YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 62 Return to Flowchart <1> Enter the motor code to E5-01 when using a Yaskawa PM motor (SMRA Series, SSR1 Series, and SST4 Series). If using a motor from another manufacturer, enter FFFF. <2> Make sure the motor and load can run freely, i.e., if a brake is mounted, make sure it is released.
  • Page 63: Powering Up The Drive

    Parameter Name Setting Range Default 0: Disabled 1: Water supply pump 2: Conveyor 3: Exhaust fan A1-06 Application Presets 4: HVAC 5: Compressor 6: Hoist 7: Crane YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 64: Basic Drive Setup Adjustments

    Setting 1110: User Initialize Drive parameters are reset to values selected by the user as User Settings. User Settings are stored when parameter o2-03 is set to “1: Set defaults”. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 65 Voltage Input Voltage input can be used at any of the three analog input terminals. Make the settings as described in Table 21 for the input used. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 66 -10.5 V, 20 mA power supply Figure 54 Setting the Frequency Reference as a Current Signal to Terminal A2 DIP switch S1 must first be set for current input. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 67 Note: If b1-02 is set to 3, but an option board is not installed in CN5-A, an oPE05 operator programming error will be displayed on the digital operator and the drive will not run. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 68 DC Injection Braking with the current set in Output b2-02 frequency Motor speed Motor coasts Minimum Baseblock Time (L2-03) Figure 56 DC Injection Braking to Stop YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 69 DC Injection Braking Start Frequency 0.0 to 10.0 Hz Determined by A1-02 The function triggered by parameter b2-01 depends on the control mode that has been selected. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 70 1 or 2 is already enabled by a digital input, the drive will start operating with Speed Search. Setting 1: Enabled Speed Search is performed whenever the Run command is entered. The drive begins running the motor once Speed Search is complete. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 71 2. The digital input setting “Accel/Decel time 2 selection” (H1- = 1A) cannot be used together with motor 1/2 switching. Trying to do so triggers an oPE03 error, indicating a contradictory multifunction input settings. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 72 2). Parameters settings determined by motor capacity are recalculated automatically when the Duty Mode selection is changed. This includes b8-04, L2-03, n5-02, L3-24, C5-17, and C5-37. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 73 <2> Setting units are determined by parameter o1-03. The default is “Hz” (o1-03 = 0) in V/f, V/f w/PG, OLV, CLV, and OLV/PM control modes. The default for AOLV/PM and CLV/PM control modes expresses the frequency reference as a percentage (o1-03 = 1). YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 74 Frequency Reference 15 (d1-15) Frequency Reference 16 (d1-16) − − − − Jog Frequency Reference (d1-17) <1> <1> The Jog frequency overrides whatever frequency reference is being used. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 75 (frequency at which maximum voltage is reached), and maximum frequencies. Additionally, one custom V/f pattern is available (setting F). The custom V/f pattern requires the user to create the pattern using parameters E1-04 through E1- YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 76 Setting = 4 50 Hz Setting = 5 50 Hz Setting = 6 60 Hz Setting = 7 60 Hz Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 77 50 Hz Setting = A 60 Hz Setting = B 60 Hz 1.3 2.5 1.5 3 1.5 3 1.3 2.5 Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 78 Setting parameter E1-03 to F allows to set up a custom V/f pattern by changing parameters E1-04 to E1-13. When initialized, the default values for parameters E1-04 to E1-13 will be equal to V/f pattern 1 of the predefined patterns. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 79 Note: If the motor rated current in E2-01 is set lower than the motor no-load current in E2-03, than a parameter setting error will occur (oPE02). E2-03 must be set correctly to prevent this error. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 80 Forward/reverse detection (V/f control with simple PG) PID integral reset 90 to 97 DriveWorksEZ Digital input 1 to 8 PID integral hold DriveWorksEZ disabled Multi-step speed reference 4 – – YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 81 Terminal M1-M2 Function Selection (relay) H2-02 0 to 192 1: Zero Speed Terminal P1-PC Function Selection (open-collector) H2-03 0 to 192 2: Speed agree 1 Terminal P2-PC Function Selection (open-collector) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 82 Note: Detection works in both directions, forward and reverse. Figure 69 Frequency reference Output Frequency L4-02 or Motor Speed L4-02 Speed agree 1 Figure 69 Speed Agree 1 Time Chart YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 83 An input 10 Vdc will be equivalent to a 200% frequency reference and 5 Vdc will be equivalent to a 100% frequency reference. Since the drive output is limited by the maximum frequency parameter (E1-04), the frequency reference will be equal to E1-04 above 5 Vdc. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 84 Parameter H3-08 sets the level of the selected input value that is equal to 0 V input at terminal A3 (bias). Name Setting Range Default H3-07 -999.9 to 999.9% 100.0% Terminal A3 Gain Setting H3-08 -999.9 to 999.9% 0.0% Terminal A3 Bias Setting YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 85 Parameter H4-03 and H4-06 set the bias added to the monitor output for terminals FM and AM. Both are set as a percentage, where 100% equals 10 Vdc analog output. The output voltage of both terminals is limited to 10 Vdc. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 86 100% Bias 0% Monitor Value Gain 100% -5 V -10 V 100% Monitor Value YEC_common -15 V Figure 74 Analog Output Gain and Bias Setting Example 3 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 87 If the output current remains above the Stall Prevention level set in L3-02 for the time set in L3-27, then the drive will begin to decelerate using the deceleration time set in L3-22. Acceleration will not resume until the output current falls 15% below the setting in L3-02. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 88 Stall Prevention Selection During Deceleration 0 to 5 <1> <1> Settings 3 through 5 are not available in OLV/PM. Settings 2 through 5 are not available in AOLV/PM and CLV/PM. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 89 Overexcitation Deceleration 2 slows down the motor while trying to maintain the DC bus voltage at the level set in parameter L3-17. By doing this, the achievable deceleration time can even be shorter than with Overexcitation Deceleration 1. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 90 15: Torque Limit 15: Torque Limit Parameter L7-03 Parameter L7-02 REV run motoring FWD run regenerative YEC_QSGonly negative torque reference Figure 79 Torque Limit Parameters and Analog Input Settings YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 91: Auto-Tuning

    Tuning. The information needed is usually listed on the motor nameplate or in the motor test report provided by the motor manufacturer. Also refer to page for details on Auto-Tuning process and selections. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 92 • PG encoder has been replaced. Calculates the Z pulse T2-01 = 3 offset. Z Pulse Offset Tuning • Requires the motor to rotate with no or very low load. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 93 <4> <4> <1> Input the motor code when using the YASKAWA motor. Select FFFF when using the motor by other manufacturers. <2> T2-02 is not available. <3> Only parameter T2-13 or T2-14 has to be input. Select one and leave the other empty.
  • Page 94 <1> T1-00 will appear on the display when one of the multi-function inputs has been set to switch between motor 1 and motor 2 (H1- = 16). YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 95: No-Load Operation Test Run

    This section explains how to operate the drive with the motor decoupled from the load during a test run. Before Starting the Motor Check the following items before operation: • Ensure the area around the motor is safe. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 96: Test Run With Load Connected

    • Clear the area around the motor. • The motor should come to a complete stop without problems. • Connect the load and machinery to the motor. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 97: Test Run Checklist

    Set the proportional gain for ASR speed control to C5-01 and the integral time to C5-02. Perform ASR Tuning – if possible. Set the Z pulse offset to or enter the Z manually to parameter E5-11. – YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 98 Bias adjustment: Set the minimum voltage/current signal and adjust the analog input bias (H3-04 for input A1, H3-12 for input A2, H3-08 for analog input A3) until the frequency reference value reaches the desired minimum value. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 99: Troubleshooting

    Check the digital operator for information about possible faults if the drive or motor fails to operate. Refer to Using the Digital Operator on page If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: • Drive model •...
  • Page 100: Fault Detection

    Control Board Connection Error CPF03 Connection error between the control board and the drive EEPROM Memory Data Error CPF06 There is an error in the data saved to EEPROM. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 101 (the drive continued to run after external • Remove the external fault input from the PLC. fault). Problem with the PLC program. Check the PLC program and correct problems. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 102 Note: Speed Search 1 and 2 are the same when using PM OLV. Replace either the control board or the entire drive. For instructions on replacing the control board, Hardware problem. contact Yaskawa or your nearest sales representative. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 103 • Ensure that the rated capacity of the drive is greater than or equal to the capacity rating found on maximum size allowed. the motor nameplate. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 104 • Enter the correct motor code to E5-01. PM Open Loop Vector (Yaskawa motors • If a non-Yaskawa PM motor is used, enter “FFFF” to E5-01. Set the correct motor data to the E5- only) or the motor data are wrong.
  • Page 105 • Enter the value written on the motor nameplate to parameter E2-01. The maximum output frequency is set • Check the rated frequency indicated on the motor nameplate. incorrectly. • Enter the rated frequency to E1-06 (Base Frequency). YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 106 • The Run command is assigned to the operator (b1-02 = 0 and LOCAL has been selected). Overspeed (for Control Mode with PG) The motor speed feedback exceeded the F1-08 setting. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 107 • Review the possible solutions for stabilizing the drive input power. There is poor balance between voltage • Stabilize drive input power or disable phase loss detection. phases. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 108 The current has fallen below the minimum value set for torque detection (L6-05) for longer than the allowable time (L6-06). Mechanical Weakening Detection 2 The operation conditions matched the conditions set to L6-08. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 109 Undervoltage 3 (Soft-Charge Bypass Circuit Fault) The soft-charge bypass circuit has failed. Output Voltage Detection Fault Problem detected with the voltage on the output side of the drive. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 110: Alarm Detection

    The PID feedback input is higher than the level set in b5-36 for longer than the time set in b5-37, and b5-12 is set to 1 or 4. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 111 Note: This alarm will not trigger a multi-function output terminal that is set for alarm output (H2- 10). IGBT Maintenance Time (90%) TrPC IGBTs have reached 90% of their expected performance life. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 112: Operator Programming Errors

    E3-07, E3-07 is greater than or equal to E3-09, or E3-09 is greater than or equal to E3-11. Carrier Frequency Setting Error oPE11 Correct the setting for the carrier frequency. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 113: Auto-Tuning Fault Detection

    • Double check the data that was entered for the Auto-Tuning process. is outside the allowable range. • Check the motor and motor cable connection for faults. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 114 The load during Rotational Auto-tuning make sure the load is lower than 30%. was too high. • If a mechanical brake is installed, make sure it is fully lifted during tuning. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 115 • Double check the motor rated current value that was entered to T1-04 for Auto-Tuning. leakage inductance within 300 seconds. • Check the motor rated current value written on the motor nameplate and enter the correct value. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 116 PG encoder is wrong. PG encoder is damaged. Check the signal output from the PG encoder attached to the motor. Replace the PG if damaged. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 117: Copy Function Related Displays

    Note: If the Run command is present, the drive will disregard any attempts to reset the fault. The Run command must first be removed before a fault situation can be cleared. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 118: Periodic Inspection & Maintenance

    Recommended Daily Inspection ■ Table 54 outlines the recommended daily inspection for Yaskawa drives. Check the following items on a daily basis to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection.
  • Page 119 39.2 × 10 to 58.8 × 10 Pa (4 - 6 the board. kg cm • The drive has few serviceable parts and may require complete drive replacement. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 120: Periodic Maintenance

    When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
  • Page 121 If the Maintenance Monitor is not reset, the drive will not have the correct value of the performance life for the new component. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 122 Slide the terminal board as illustrated by the arrows, and remove it from the drive along with the bottom cover. Figure 83 YEC_ comm Figure 83 Drive Replacement: Remove the Terminal Board YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 123 A1-03 to 5550. Reset timers used for the Maintenance Monitor function by setting parameters o4-01 through o4-12 back to 0, and parameter o4-13 to 1. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 124: Specifications

    Note: Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, carrier frequency, and current limit. The default setting is for HD (C6-01 = 0). YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 125: Three-Phase 200 V Class Drives

    400 Hz (user-set) (Hz) <1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current. <2> Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring connections, and power supply impedance.
  • Page 126: Three-Phase 400 V Class Drives

    User adjustable between 2 and 15 kHz Carrier Frequency Three-phase 380 to 480 V (proportional to input voltage) Maximum Output Voltage (V) Maximum Output Frequency 400 Hz (user-adjustable) (Hz) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 127 150 Hz (user-adjustable) (Hz) <1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than the motor rated current. <2> Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring conditions, and power supply impedance.
  • Page 128: Drive Specifications

    115.2 kbps), Fault Restart, Application Presets, DriveWorksEZ (customized function), Removable Terminal Block with Parameter Backup Function, Online Tuning, KEB, Overexcitation Deceleration, Inertia (ASR) Tuning, Overvoltage Suppression, High Frequency Injection, etc. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 129: Drive Watt Loss Data

    14.8 18.4 <1> 2A0006 <1> 2A0010 <1> 2A0012 11.0 12.0 <1> 2A0021 17.5 <1> 2A0030 <1> 2A0040 <1> 2A0056 <1> 2A0069 <1> 2A0081 <1> 2A0110 1005 <1> YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 130 <1> These values assume the carrier frequency is set to 8 kHz. <2> These values assume the carrier frequency is set to 5 kHz. <3> These values assume the carrier frequency is set to 2 kHz. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 131: Parameter List

    Setting 7: China (Model code: CIMR-AB A) <49> Regional default settings Setting 2: Japan (Model code: CIMR-AA A) and Asia (Model code: CIMR-AT A) Setting 0: China (Model code: CIMR-AB A) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 132: B: Application

    0: Digital operator Default: 0 Frequency Reference b1-15 1: Terminals (analog input terminals) Min: 0 Selection 2 2: MEMOBUS/Modbus communications Max: 4 3: Option card 4: Pulse train input YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 133 Sets the current injected to the motor at the beginning of Speed Estimation b3-06 Min: 0.0 Speed Search Speed Search. Set as a coefficient for the motor rated current. Max: 2.0 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 134 Default: 0.0% b5-07 Applies an offset to the PID controller output. Set as a percentage of the PID Offset Adjustment Min: -100.0% maximum output frequency. Max: 100.0% YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 135 Max: 25.5 s Default: <5> Sets the display value of U5-01 and U5-04 when the maximum frequency is b5-38 PID Setpoint User Display Min: 1 output. Max: 60000 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 136 <8> Parameter value changes automatically if E2-11 is manually changed or changed by Auto-Tuning. <9> Default setting value is dependent on the drive model (o2-04) and the Drive Duty (C6-01). <10> Default setting is determined by the control mode (A1-02). YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 137: C: Tuning

    <12> Setting range value is dependent on parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting range becomes 0.00 to 600.00 seconds. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 138 Max: 60000 ms Default: 0.0% Torque Compensation at C4-03 Sets torque compensation at forward start as a percentage of motor torque. Min: 0.0% Forward Start Max: 200.0% YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 139 <15> Motor 2 ASR Proportional Sets the speed control gain 2 of the speed control loop (ASR) for motor 2. Min: 0.00 Gain 2 Max: 300.00 <17> YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 140 Max Output Max: 99 Frequency Default: 0 Carrier Frequency during 0: Carrier Frequency = 5 kHz C6-09 Min: 0 Rotational Auto-Tuning 1: Setting value for C6-03 Max: 1 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 141: D: References

    <20> Range upper limit is determined by the maximum output frequency (E1-04) and the upper limit of the frequency reference (d2-01). <26> The setting range is 0.0 to 66.0 in AOLV/PM. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 142 0: The lower limit is determined by d2-02 or an analog input. d4-10 Min: 0 Reference Limit Selection 1: The lower limit is determined by d2-02. Max: 1 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 143 Default: 0.0% d7-03 Added to the frequency reference when the digital input “Frequency offset 3” Offset Frequency 3 Min: -100.0% (H1- = 46) is switched on. Max: 100% YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 144: E: Motor Parameters

    <21> Parameter ignored when E1-11 (Motor 1 Mid Output Frequency 2) and E1-12 (Motor 1 Mid Output Frequency Voltage 2) are set to 0.0. <26> The setting range is 0.0 to 66.0 in AOLV/PM. <27> When Auto-Tuning is performed, E1-13 and E1-05 will be set to the same value. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 145 Default: 0 Motor 2 Control Mode 1: V/f Control with PG E3-01 Min: 0 Selection 2: Open Loop Vector Control Max: 3 3: Closed Loop Vector Control YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 146 Min: 2 Max: 48 Default: <9> Motor 2 Line-to-Line Sets the phase-to-phase resistance for motor 2. Automatically set during Min: 0.000 Ω E4-05 Resistance Auto-Tuning. Max: 65.000 Ω YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 147 E5: PM Motor Settings ■ Name Description Setting Enter the Yaskawa motor code for the PM motor being used. Various motor parameters are automatically set based on the value of this parameter. Setting Default: <4> <23> E5-01 Motor Code Selection...
  • Page 148: F: Options

    (0.1 A) if the set Maximum Applicable Motor Capacity is higher than 11 kW. <23> If using a Yaskawa SMRA Series SPM Motor, the default setting is 1800 r/min. <28> Selection may vary depending on the motor code entered to E5-01.
  • Page 149 A2, and A3. F2-01 Min: 0 Operation Selection 1: Input signals to terminals V1, V2, and V3 are added together to create the Max: 1 frequency reference. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 150 Terminal V1 Signal Level Min: 0 Max: 1 0: 0 to 10 V 1: -10 to 10 V Default: 0 F4-08 Terminal V2 Signal Level Min: 0 Max: 1 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 151 Default: 0 0: Multi-step reference disabled (same as F7) F6-07 Disable Selection when Min: 0 1: Multi-step reference enabled (same as V7) NefRef/ComRef is Selected Max: 1 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 152 5: 250 kbps Max: 8 6: 500 kbps 7: 800 kbps 8: 1 Mbps Default: 0 F6-50 DeviceNet MAC Address Selects the drives MAC address. Min: 0 Max: 64 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 153 F6-64 to Reserved Reserved for Dynamic I/O Assembly Parameters. – F6-71 <3> Parameter setting value is not reset to the default value when the drive is initialized. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 154: H: Multi-Function Terminals

    Analog Terminal Input Selection Closed: Function assigned by H3-14 is enabled. Open: Speed feedback for V/f Control with PG is enabled. PG Encoder Disable Closed: Speed feedback disabled. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 155 Note: Cannot be set together with settings 42 or 43. Open: Stop Reverse Run Command (2-wire Closed: Reverse run Sequence) Note: Cannot be set together with settings 42 or 43. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 156 Control with Simple PG feedback) 90 to 97 DriveWorksEZ Digital Inputs 1 to 8 Reserved for DWEZ input functions Open: DWEZ enabled DriveWorksEZ Disable Closed: DWEZ disabled YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 157 Open: Overtorque or undertorque has been detected. During Reverse Closed: Drive is running in the reverse direction. During Baseblock (N.C.) Open: Drive has entered the baseblock state (no output voltage). YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 158 Default: 0.0% H3-04 Sets the level of the input value selected in H3-02 when 0 V is input at terminal Terminal A1 Bias Setting Min: -999.9% Max: 999.9% YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 159 10 V = E1-04 (maximum output frequency) PID Feedback 10 V = 100% PID Setpoint 10 V = 100% Frequency Bias 10 V = E1-04 (maximum output frequency) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 160 4: 19200 bps H5-02 Min: 0 Selection 5: 38400 bps Max: 8 6: 57600 bps 7: 76800 bps 8: 115200 bps Cycle power for the setting to take effect. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 161 Sets the minimum frequency for the pulse train input to be detected. Enabled H6-08 Min: 0.1 Hz Frequency when H6-01 = 0, 1, or 2. Max: 1000.0 Hz YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 162: L: Protection Function

    Speed Search. Time Max: 5.0 s Default: <18> <33> Undervoltage Detection L2-05 Sets the DC bus undervoltage trip level. Min: 150 Vdc Level (Uv) Max: 210 Vdc <18> YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 163 Default: 0 Overvoltage Suppression change the output frequency as the load changes to prevent an ov fault. L3-11 Min: 0 Function Selection 0: Disabled Max: 1 1: Enabled YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 164 Frequency Reference at Sets the percentage of the frequency reference that the drive should run with L4-06 Min: 0.0% Reference Loss when the frequency reference is lost. Max: 100.0% YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 165 Default: 0.1 s Sets the time an overtorque or undertorque condition must exist to trigger torque L6-06 Torque Detection Time 2 Min: 0.0 s detection 2. Max: 10.0 s YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 166 Max: 1 Default: <9> An overheat alarm will occur if the heatsink temperature exceeds the level set in L8-02 Overheat Alarm Level Min: 50°C L8-02. Max: 130°C YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 167 <16> Default setting is determined by the control mode (A1-02) and the drive model (o2-04). <43> Regional default settings Setting 0: Japan (Model code: CIMR-AA A) and Asia (Model code: CIMR-AT A) Setting 1: China (Model code: CIMR-AB A) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 168: N: Special Adjustment

    Overexcitation Min: 0% Current Level Deceleration. Set as a percentage of the drive rated current. Max: 150% YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 169 Voltage Error Compensation n8-54 sudden load changes, increase n8-54 in increments of 0.1. Reduce this setting if Min: 0.00 s Time Constant oscillation occurs at start. Max: 10.00 s YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 170: O: Operator Related Settings

    Default: 1 STOP Key Function 0: Disabled. STOP key is disabled in REMOTE operation. o2-02 Min: 0 Selection 1: Enabled. STOP key is always enabled. Max: 1 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 171 0: U4-10 and U4-11 monitor data is not reset when the drive is initialized (A1- Default: 0 o4-12 kWh Monitor Initialization 03). Min: 0 1: U4-10 and U4-11 monitor data is reset when the drive is initialized (A1-03). Max: 1 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 172: Q: Driveworksez Parameters

    PG Number of Pulses Per Set the number of pulses per revolution for the PG being used (pulse generator T1-08 Min: 0 ppr Revolution or encoder). Max: 60000 ppr YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 173 T1-10 Min: 0.00 Hz (Stationary Auto-Tuning) display the motor slip for a standard 4 pole Yaskawa motor. Enter the motor slip Max: 20.00 Hz as indicated on the motor test report. Sets the iron loss for determining the Energy Saving coefficient.
  • Page 174 <40> Max: 10.0 rad Default: <9> <14> T3-03 Motor Inertia Sets the motor inertia. Default setting is the inertia of a Yaskawa motor. Min: 0.0001 kgm <40> Max: 600.00 kgm Default: 10.0 Hz T3-04 Sets the response frequency of the mechanical system connected to the motor.
  • Page 175: U: Monitors

    Output Terminal Status – Photocoupler Output 1 available (terminal P1) enabled Multi-Function Photocoupler Output 2 (terminal P2) enabled Not Used Fault Relay (terminal MA-MC closed MA-MC open) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 176 <50> When reading the value of this monitor via MEMOBUS/Modbus a value of 8192 is equal to 100% of the drive rated output current. U2: Fault Trace ■ Analog Output Name Description Unit Level No signal output U2-01 Current Fault Displays the current fault. – available YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 177 Displays the cumulative operation time when the fifth to the tenth most recent No signal output Time at 5th to 10th Most U3-20 faults occurred. available Recent Fault YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 178 U4-19 0.01% from MEMOBUS/ (decimal). available Modbus Comm. Option Frequency No signal output U4-20 Displays the frequency reference input by an option card (decimal). – Reference available YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 179 10 V: Motor U6-04 ASR Output secondary rated current Output Voltage 10 V: 200 U6-05 Output voltage reference (Vq) for the q-axis. 0.1 Vac Reference (Vq) Vrms <18> YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 180 U8-10 Monitor 1 to 10 DriveWorksEZ Version U8-11 to No signal output DriveWorksEZ Version Control Monitor 1 to 3 – U8-13 available Control Monitor 1 to 3 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 181: Standards Compliance

    FWH-70B 2A0012 FWH-70B 2A0018 FWH-90B 2A0021 FWH-90B 2A0030 FWH-100B 2A0040 FWH-200B 2A0056 FWH-200B 2A0069 FWH-200B 2A0081 FWH-300A 2A0110 FWH-300A 2A0138 FWH-350A 2A0169 FWH-400A 2A0211 FWH-400A 2A0250 FWH-600A YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 182 Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the drive and EMC noise filter in the same enclosure.
  • Page 183 A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure 88 Ground Area Connect a DC reactor to minimize harmonic distortion. See page 186. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 184 F – Motor cable (braided shield cable, max. 10 m) Figure 89 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V / 400 V Class) YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 185 235 × 120 4A0296 FS5972-410-99 10.5 4A0362 4A0414 260 × 386 × 135 235 × 120 FS5972-600-99 4A0515 300 × 716 × 160 275 × 210 4A0675 FS5972-800-99 31.5 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 186 5.4 A UZDA-B 8 mH 2A0006 400 V Three-Phase Units 4A0002 3.2 A UZDA-B 28 mH 4A0004 Note: Contact Yaskawa for information about DC reactors for other models. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 187: Ul Standards

    Main Circuit Terminal Wiring Cable Connectors Yaskawa recommends using UL-listed copper wires (rated at 75°C), and closed-loop connectors or CSA-certified ring connectors sized for the selected wire gauge to maintain proper clearances when wiring the drive. Use the correct crimp tool to install connectors per manufacturer recommendation.
  • Page 188 Three-Phase 400 V Class 4A0002 FWH-40B 4A0004 FWH-50B 4A0005 FWH-70B 4A0007 FWH-70B 4A0009 FWH-90B 4A0011 FWH-90B 4A0018 FWH-80B 4A0023 FWH-100B 4A0031 FWH-125B 4A0038 FWH-200B 4A0044 FWH-250A 4A0058 FWH-250A YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 189 If Auto-Tuning has been performed successfully, the motor data entered to T1-04 is automatically written into parameter E2-01. If Auto-Tuning has not been performed, manually enter the correct motor rated current to parameter E2-01. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 190 Figure 92 Time (min) Cold Start Hot Start Motor Current (%) (E2-01=100 %) Figure 92 Motor Overload Protection Time YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 191: Safe Disable Input Function

    Sinking/Sourcing Mode Switch for Digital Inputs on page The Safe Disable Monitor uses a single channel photocoupler output. Refer to Output Terminals on page 44 for signal specifications when using this output. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 192 When Safe Disable was activated during run, first the Run command has to be removed and then the Safe Disable inputs have to be turned on before the drive can be restarted. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 193 This display should not appear under normal conditions if the Safe Disable circuit is utilized properly. Refer to Alarm Codes, Causes, and Possible Solutions on page 110 to resolve possible errors. YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 194: Revision History

    Three-phase 200 V: CIMR-A 2A0250 to 0415 February 2009 Three-phase 400 V: CIMR-A 4A0208 to 0362 = 47 (Node Setup) Revision: Review and corrected entire documentation − − − September 2008 First Edition YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 195 Phone: 81-3-5402-4502 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (800-927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL COMÉRCIO LTDA. Avenda Fagundes Filho, 620 Bairro Saude, São Paulo, SP04304-000, Brasil Phone: 55-11-3585-1100 Fax: 55-11-5581-8795 http://www.yaskawa.com.br...

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