ITRON 100G Installation Manual

ITRON 100G Installation Manual

Natural gas solutions, gas encoder-receiver-transmitter ert module
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Natural Gas Solutions
100G Installation Guide
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Natural Gas Solutions

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Summary of Contents for ITRON 100G

  • Page 1 Natural Gas Solutions 100G Installation Guide Revision A Natural Gas Solutions...
  • Page 2 Endpoint-Link ERT Programming Guide (TDC-0411) Trademark Notice ERT and Itron are both registered trademarks of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies.
  • Page 3: Table Of Contents

    Preinstallation Preparations ....................32 Remove the Index........................32 Assemble the 100G ERT Module ...................34 Program the ERT Module .......................36 Attach the 100G ERT Module to the Meter................37 Attaching the 100G ERT Module to Model 240-1A Meters ............38 Natural Gas Solutions 100G Installation Guide...
  • Page 4 Contents Natural Gas Solutions 100G Installation Guide...
  • Page 5: Chapter 1 Getting Started

    100G ERT module has increased output power over legacy gas ERT modules for increased RF transmission distance. This installation guide shows you how to install the 100G ERT module on meters from a variety of manufacturers. To ensure you have a meter that is compatible with the 100G ERT...
  • Page 6: Meter Compatibility List

    Data Integrity Meter Compatibility List The following meters are compatible with the 100G. Due to continuous research, product improvements, and enhancements, Itron reserves the right to change this list at any time. To ensure you have the latest Meter Compatibility list available, contact your Itron representative.
  • Page 7 Sensus/Invensys/ 11 Tooth Residential 100G ERG-5000-002 Equimeter/ Rockwell 11 Tooth Residential Sensus/Invensys/ 100G ERG-5000-002 Equimeter/ Rockwell S-110 11 Tooth Residential Sensus/Invensys/ 100G ERG-5000-002 Equimeter/ Rockwell S-200 11 Tooth Residential Sensus/Invensys/ 100G ERG-5000-002 Equimeter/ Rockwell Natural Gas Solutions 100G Installation Guide...
  • Page 8 100G ERG-5000-004 Equimeter/ Rockwell RT-360 18 Tooth Residential Sensus/Invensys/ 100G ERG-5000-004 Equimeter/ Rockwell 16 Tooth Residential Sensus/Invensys/ (R-275 100G ERG-5000-003 Equimeter/ Rockwell Metric) MR12 16 Tooth Residential Sensus/Invensys/ (R-415 100G ERG-5000-003 Equimeter/ Rockwell Metric) Natural Gas Solutions 100G Installation Guide...
  • Page 9: Chapter 2 American Meter Installation

    H A P T E R American Meter Installation This chapter shows you how to install a 100G ERT Module on an American meter. Before installing the 100G ERT Module, verify that you have: • A compatible meter shown in the Meter Compatibility List.
  • Page 10: Replacement Screws

    Do not leave any materials on customer premises. Remove the Existing Index The first major step when installing a 100G gas ERT on an meter is to remove the index from the meter. To Remove the Index 1.
  • Page 11 Hold one hand beneath the index to catch the screw when it falls out of the index assembly. If it does not fall out by itself, be sure to remove it. 5. Unscrew the other index mounting screw. Natural Gas Solutions 100G Installation Guide...
  • Page 12 9. Use a putty knife or similar object to completely remove the old index gasket from the meter (if applicable). All traces of the gasket must be removed before the ERT can be installed. Natural Gas Solutions 100G Installation Guide...
  • Page 13: Assemble The Ert Module

    Installation Prerequisites Assemble the ERT Module When installing a 100G ERT Module, the next major step is to create the endpoint module assembly by combining the endpoint backplate and cover with the meter index. Follow the procedure below to do so.
  • Page 14 If the index has mounting screw slots, skip steps 4 and 5 below. Continue with step 6. If the index has mounting screw holes, perform steps 4 and 5 below, and then skip steps 6 and 7. Natural Gas Solutions 100G Installation Guide...
  • Page 15 ERT backplate's right-hand index mounting post (2). Use one 8 - 32 x 3/16-inch screw for this step (you can use an original mounting screw if it was the correct size and not corroded; otherwise, use the correct size replacement screw). Natural Gas Solutions 100G Installation Guide...
  • Page 16 7. Place the index mounting screw slot under the screw head. Do not tighten the screw yet. 8. Attach the wriggler to the index and backplate. • If the index wriggler has a drive slot (1), place the backplate wriggler's drive post (2) in the index wriggler's drive slot. Natural Gas Solutions 100G Installation Guide...
  • Page 17 10. Tighten the right-hand index mounting screw. 11. Slide the ERT cover (1) over the index and backplate (2). Next, program the ERT module. Natural Gas Solutions 100G Installation Guide...
  • Page 18: Program The Ert Module

    American meters. Examples of 1-foot (1) and 2-foot (2) drive rates are shown below (a 0.05 cubic metre drive rate is not shown). Be sure to program the ERT based on the drive rate indicated on the index. Natural Gas Solutions 100G Installation Guide...
  • Page 19: Attach The Ert Module To The Meter

    For reprogramming (30 days or more past initial programming), hold the FC200SR approximately 4 to 5 feet away from the 100G. Be sure to program the 100G to the correct mode for the reading technology what will be used (for example, Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode).
  • Page 20 2. Set the wriggler to the desired position for mounting the ERT module assembly to the meter. • For One-Foot Meters: Align the ERT module assembly wriggler with the meter drive post (as shown below). Make sure the ERT wriggler is perpendicular to the meter drive post. Natural Gas Solutions 100G Installation Guide...
  • Page 21 For Two-Foot Meters: Align the ERT module assembly wriggler with the meter drive slot (as shown below). It is acceptable for the pin on the 100G wriggler to be installed inside or outside of the meter drive slot. For ease of assembly, Itron recommends that the pin on the 100G wriggler be installed outside of the meter drive slot.
  • Page 22: Replacement Screws

    6. Press the new tamper seals into place using the 11/32-inch nut driver (or another similar blunt tool). 7. Complete any necessary paperwork. Make sure no excess material is left on the customer premises; dispose of it properly. Natural Gas Solutions 100G Installation Guide...
  • Page 23 Installation Prerequisites The ERT is now installed on the meter. Natural Gas Solutions 100G Installation Guide...
  • Page 24 Chapter 2 American Meter Installation Natural Gas Solutions 100G Installation Guide...

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