ITRON Gen 5 500W ERT Installation Manual
  1. Manuals
  2. Brands
  3. ITRON Manuals
  4. Control Unit
  5. Gen 5 500W ERT
  6. Installation manual

ITRON Gen 5 500W ERT Installation Manual

Hide thumbs Also See for Gen 5 500W ERT:
Table of Contents

Advertisement

Quick Links

Gen™5
500W ERT
Module
®
Pit Installation Guide
ITRON
INSTALLATION GUIDE
June 28, 2023
815-1224-00 REV 002
Itron, Inc. Page 1 of 44

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Gen 5 500W ERT and is the answer not in the manual?

Questions and answers

Related Manuals for ITRON Gen 5 500W ERT

Summary of Contents for ITRON Gen 5 500W ERT

  • Page 1 Gen™5 500W ERT Module ® Pit Installation Guide ITRON INSTALLATION GUIDE June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 1 of 44...
  • Page 2 All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies. For more information about Itron or Itron products, go to www.itron.com For more information about Itron trademarks, go to itron.com/na/legal/trademarks...

  • Page 3: Table Of Contents

    Installing Through-the-lid in Commercial Installations Prerequisites Mounting the Module in a Through-the-lid Connecting the Antenna Mounting on a Rod for Residential Installations Prerequisites Mounting the Module on a Rod June 28, 2023 815-1224-00 REV 002 Itron Inc. Page 3 of 44...
  • Page 4 Modifications and Repairs Canada, ISED Spectrum Compliance RF Exposure (FCC/ISED) Australia, ACMA Spectrum Compliance New Zealand, RCM Spectrum Compliance Lithium Battery Safety Electromagnetic Compatibility Electrostatic Discharge Do Not Drop June 28, 2023 815-1224-00 REV 002 Itron Inc. Page 4 of 44...

  • Page 5: New In This Document

    This document was previously part of the 500W ERT Module Pit Installation Guide, which has been split into two documents:  ■ Gen™5 500W ERT Module Pit Installation Guide (this document) ■ OpenWay Riva 500W ERT Module Pit Installation Guide (part number: 815-0006-00) June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 5 of 44...

  • Page 6: Introduction

    IP-addressable. The Gen5 network head end addresses the 500W ERT Modules through the CPD and maintains a list of CPDs and associated 500W ERT Modules. The CPD forwards messages addressed to the 500W ERT Module. The modules continue Itron's tradition of reliability, accuracy, and long battery life while supporting the industry's standards for security. Description The following table describes the 500W ERT Module's location compliance and part...

  • Page 7: Related Documents

    USA/Canada, Australia, New ERW-1601-009 Zealand Note: The 500W ERT Module works accurately with cable lengths up to 300 feet. Use an Itron-approved extension cable. Related Documents The following documents may also be of use to you. These documents, as well as others, can be accessed and viewed at https://products.itron.com.

  • Page 8: Transmission Modes

    – The 500W ERT Module's transmitter is turned off. – The 500W ERT Module's receiver is bubbling up to listen for a programming command. – 500W ERT Module attempt to read the register every hour. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 8 of 44...

  • Page 9: Battery Life

    The 500W ERT Module includes a low battery indicator that helps utilities proactively plan and manage field module replacements. Events and Alarms The following section describes common events and alarms in the 500W ERT Module. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 9 of 44...

  • Page 10: Mobile Mode

    500W ERT Module. The extended alarms include: ■ Empty pipe ■ Temperature ■ High flow ■ Meter low battery ■ Meter tampering ■ Reverse flow ■ Zero consumption June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 10 of 44...

  • Page 11: Firmware Functionality

    100S mobile modes ■ 5-, 15-, 30-, 60-minute interval data ■ Extended meter alarms ■ FMW-1606-002 6.6.2.0 DFW-1606-002 Supports all functionality described for firmware FMW-1606-001 for the 2-battery 500W ERT Module June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 11 of 44...

  • Page 12: Initializing, Connecting, And Programming

    Caution! Do not program configuration changes to the 500W ERT Module until it is connected to the water meter register. ■ The FC300SR or Itron Mobile Radio are the only devices that support programming for the 500W ERT Module. ■ Keep a minimum of 12 inches between the 500W ERT Module and programming device while programming configuration changes are completed.

  • Page 13: Encoder-Type Meter Register Connections

    500W ERT Module wire colors. Caution: Itron recommends 500W ERT Module connections be completed using the inline connector. In rare instances, if a spliced connection is made, the Itron splice kit must be used (Itron part number OEM-0034-002). For more information, see...

  • Page 14: Pulser-Type Register Connections

    Pulser-type Register Connections 500W ERT Module connections are made by the meter manufacturer for pulser-type registers. The following table describes the connections between the register manufacturer and the 500W ERT Module wire colors. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 14 of 44...

  • Page 15: Extending The Cable

    2  Initializing, Connecting, and Programming Caution: Itron recommends 500W ERT Module connections be completed using the inline connector. In rare instances, if a spliced connection is made, the Itron splice kit must be used (Itron part number OEM-0034-002). For more information, see...
  • Page 16 Itron Mobile Radio connected to a user-supplied computer or Bluetooth device Caution: Verifying the 500W ERT Module operation requires an FC300SR handheld computer or Itron Mobile Radio running FDM 4.0 or later. Legacy Itron handheld programming devices cannot read the 500W ERT Module .

  • Page 17: Installing

    For 500W ERT Module pit boxes, the type of installation method is based on the location of the meter in the pit box and the lid material. Itron recommends mounting the 500W ERT Module in pit boxes with in plastic lids (or other composite materials) for optimum network performance.

  • Page 18: Mounting Accessories

    Gen5 500W ERT Module Pit Installation Guide 3  Installing Warning! While Itron modules are designed to withstand a drop, dropping the module may damage the device and void the warranty. Pit module positioning other than upright will negatively affect radio performance. Internal circuit card components are sensitive to electrostatic discharge. Be careful not to touch any part of the meter body, register housing, or module prior to discharging any static buildup on your person.

  • Page 19: Installing Through-The-Lid In Commercial Installations

    This section provides the instructions to install the 500W ERT Module in a pit lid with a hole using the pit lid mounting bracket. Verify that you have the following items to complete the installation. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 19 of 44...

  • Page 20: Mounting The Module In A Through-The-Lid

    1. Insert the retainer clip into the pit lid hole with the convex surface on the top of the pit lid. 2. From the bottom side of the lid, screw on the threaded retainer clip collar until the beveled top rests against the pit lid. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 20 of 44...
  • Page 21 4. Verify that the clip locks into place and the retainer clip collar is hand-tightened against the pit lid. Caution: Carefully align the 500W ERT Module through lid assembly. If the assembly is improperly aligned, the pit lid may not close. Pit lid mounting installation is complete. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 21 of 44...

  • Page 22: Connecting The Antenna

    Mounting Accessories on page 500W ERT Modules can mount below the pit lid on a customer-supplied 1/2-inch diameter rod. A mounting rod is available from Itron. For more information, see the 500W Module Ordering Guide. Caution: Consider the following when installing the 500W ERT Module on a rod mount: ...

  • Page 23: Mounting The Module On A Rod

    Note: The rod shown has an end cap to protect the rod while driving it into the ground. 7. Drive the rod into the ground so the top of the rod is approximately 3-1/2 inches below the bottom of the pit lid. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 23 of 44...
  • Page 24 500W ERT Module rod hole and rod for burrs or obstructions. 10. You may secure the 500W ERT Module to the rod with a self-drilling screw through the hole in the top of the 500W ERT Module's rod mount cavity. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 24 of 44...
  • Page 25 There must be a 1 to 2 inch space between the top of the 500W ERT Module and the bottom of the pit lid. If the 500W ERT Module is installed too high or too low, or is touching any of the surrounding surfaces, adjust the installation as necessary. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 25 of 44...

  • Page 26: Mounting To A Pit Wall

    ■ Use inline connectors to connect the 500W ERT Module to the register or meter. If a splice is required to connect the register or meter, you must use the Itron splice kit (OEM-0034-002). ■ The 500W ERT Module works accurately with Itron-approved cable type and lengths up to 300 feet.
  • Page 27 6. For concrete-type pit boxes, it may be necessary to use a screw anchor. Choose an anchor appropriate for a #10 pan head screw. Caution: Do not over-tighten the mounting screws. Over-tightening the mounting screws may break the 500W ERT Module mounting tabs. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 27 of 44...
  • Page 28 Caution: Any module position other than upright will negatively affect radio performance. 9. Screw the bottom screw into the pilot hole until snug. Do not over-tighten the mounting screw. Wall mounting the 500W ERT Module is complete. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 28 of 44...

  • Page 29: Installing Accessories

    Installing the Inline Connector on page 29 ■ Installing the Remote Disconnect Valve on page 30 ■ Installing the Itron Cable Armor on page 36 ■ Installing the Leak Sensor on page 37 Installing the Inline Connector Note: If an inline connector is not used or the 500W ERT Module is already connected to the water meter or register, skip this procedure.

  • Page 30: Installing The Remote Disconnect Valve

    500W ERT Module installations. Water disconnect devices mount on a water service pipe or meter insetter (meter horn) and connect to the telemetry connector (blue) on the 500W ERT Module. For more information, see Mounting Accessories on page June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 30 of 44...
  • Page 31 ■ Restricted. The water is restricted and flowing at the configured installation flow. The 500W ERT Module disconnect valve ships from the supplier with the Itron cable installed. See the manufacturer's installation instructions for the procedure to mount the disconnect valve in the pipe close to the 500W ERT Module.
  • Page 32 4  Installing Accessories 5. Push the valve connector into the 500W ERT Module's connector. 6. Rotate the connector locking ring until the security holes align. 7. Install an Itron security seal through the aligned security holes. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 32 of 44...

  • Page 33: Installing The Through-The-Lid Remote Antenna

    Specifications Part number CFG-0900-003 Gain 2.6 dBi Horizontal beamwidth Omni-directional Impedance 50 ohms Termination Proprietary June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 33 of 44...
  • Page 34 1. Thread the remote antenna connector and cable through the pit lid hole. Verify that the antenna's convex surface is on the top of the pit lid. (These instructions show a simulated pit lid material.) June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 34 of 44...
  • Page 35 4  Installing Accessories 2. Insert the antenna connector through the rectangular opening in the threaded collar. 3. Turn the threaded collar until it is tight against bottom of the pit lid. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 35 of 44...

  • Page 36: Installing The Itron Cable Armor

    4  Installing Accessories Installing the Itron Cable Armor The Itron cable armor provides a layer or protection for the module's cable jacket. Itron cable armor is available in five-foot sections. This section describes the procedure for installing Itron cable armor in a field installation.

  • Page 37: Installing The Leak Sensor

    Installing the Leak Sensor Installation of the Leak Sensor with a 500W ERT Module requires the Leak Sensor with an inline connector (Itron part number LDS-1601-001). The Leak Sensor connects to the telemetry connector on the 500W ERT Module. For the installation instructions, see ®...

  • Page 38: Using Gel-Cap Connections To Complete Wiring Connections

    (or other 3M approved crimping tool) ■ Itron splice kit (part number OEM-0034-002) 1. Push two wires as far as possible into the connector. Caution: Do not strip insulation from the ends of the wires before inserting them into the connector.
  • Page 39 The sealant may cause minor eye and skin irritation. Avoid eye contact. Avoid prolonged or repeated skin contact. Contact Itron Support for Safety Data Sheets (SDS). 5. After the 500W ERT Module to register or meter wire connections are completed, arrange the connectors in a single file.
  • Page 40 5  Using Gel-cap Connections to Complete Wiring Connections 7. Separate the cable wires to the sides and close the splice tube cover. 8. Remove any leftover materials from the customer premises. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 40 of 44...

  • Page 41: A Troubleshooting

    The handheld programmer is locked up and button Soft boot the handheld. Reference the documentation presses produce no response. for your programming device. For more information, Related Documents on page June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 41 of 44...

  • Page 42: B Important Safety And Compliance Information

    Consult the dealer or an experienced radio or TV technician for help. Modifications and Repairs To ensure system performance, this device and antenna shall not be changed or modified without the express approval of Itron. Per FCC/ISED rules, unapproved modifications or June 28, 2023 815-1224-00 REV 002...

  • Page 43: Canada, Ised Spectrum Compliance

    When this device is sold and shipped to Australia, it is configured and labeled accordingly to be compliant with ACMA Standards for the Radio, EMC and RF Exposure. This includes standard AS/NZS 4268 RF spectrum for frequency, power out, emissions, and so on. June 28, 2023 815-1224-00 REV 002 Itron, Inc. Page 43 of 44...

  • Page 44: New Zealand, Rcm Spectrum Compliance

    Itron device. Do Not Drop Warning! While Itron modules are designed to withstand a drop, dropping the module may damage the device and void the warranty. June 28, 2023 815-1224-00 REV 002...

This manual is also suitable for:

Erw-1601-001Erw-1601-004Erw-1601-005Erw-1601-006Erw-1601-008Erw-1601-009

Table of Contents

Save PDF