ITRON Cellular 500G Installation Manual
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ITRON Cellular 500G Installation Manual

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Cellular 500G Module
Remote Mount
Installation Guide
xx
INSTALLATION GUIDE
ITRON
October 11, 2021
DRAFT
815-0622-00 REV 000
xx
Itron, Inc. Page 1 of 99

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  • Page 1 Cellular 500G Module Remote Mount Installation Guide DRAFT INSTALLATION GUIDE ITRON October 11, 2021 815-0622-00 REV 000 Itron, Inc. Page 1 of 99...
  • Page 2 All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies. For more information about Itron or Itron products, go to www.itron.com. If you have questions or comments about a software or hardware product, contact Itron Technical Support Services. Contact Email: support@itron.com...
  • Page 3 Contents Cellular 500G Module Remote Mount Installation Guide Contents New in This Document Introduction Related Documents Security Transmission Modes Mobile High Power Mode Mobile and Handheld Mode (Optional) Hard to Read Mode Highlighted Features Gas Day Take High Flow Event/Alarm...

  • Page 4: Table Of Contents

    Cellular 500G Module Remote Mount Installation Guide Table of Contents Field Collection System (FCS) (Mobile Mode Only) OpenWay Collection Manager (OWCM) Itron Enterprise Edition (IEE) Meter Data Management Specific Meter Manufacturer Installation Diaphragm Meter Installation Overview Module Mounting Mechanical and Wiring Installation Instructions...
  • Page 5 Cellular 500G Module Remote Mount Installation Guide Table of Contents Romet Meter Installation Overview Mounting Instructions Mechanical and Wiring Installation Instructions Programming and Requirements Notes Sensus Meter Installation Overview Mounting Instructions Mechanical and Wiring Installation Instructions Programming and Requirements Notes...
  • Page 6 Cellular 500G Module Remote Mount Installation Guide Table of Contents New in This Document Revision Date Description REV 000 March 2021 First date of publication. DRAFT October 11, 2021 815-0622-00 REV 000 Itron, Inc. Page 6 of 99...
  • Page 7 IPV4/IPv6 open standards-based gas modules designed to be read under Itron’s multi- purpose Network Mode or by legacy Mobile Mode. In Network Mode. The Cellular 500G offers firmware download, sub-hourly interval data, and extended data storage. In Mobile Mode. The Cellular 500G operates identically to the 100G DLS Dataglogging Remote Module.
  • Page 8 Data transmissions over the network are protected using AES-256 encryption. As a component of the Itron OpenWay solution, the module supports the security model found in the OpenWay solution for both reading and programming. If the modules are shipped without security enabled (ready to secure), the utility can—at a later date—configure the...
  • Page 9 The following sections describe highlighted features in the Itron gas modules (these features vary by module type and installed firmware). Gas Day Take Note: Gas Day Take functionality is dependent on the Cellular 500G firmware version. For more information, see Firmware Functionality on page Gas Day Take (GDT) is critical to many natural gas utilities.
  • Page 10 Note: Local auditing functionality is dependent on the module’s firmware version. For more information, see Firmware Functionality on page The Cellular 500G supports local data auditing of installation programming. Local auditing features the listed characteristics. ■ Supports writing data (in both manufacturing and by FDM) to the module to support future installation programming auditing.
  • Page 11 -40° to 158° F (-40° to +70° C) Operating humidity 5 to 95% relative humidity Data integrity Verified in every data message Firmware Functionality This section lists the Cellular 500G device firmware information and lists functionality by version. Part Number Global FDM Check Over-the-Air...
  • Page 12 M ounting This chapter provides the instructions to mount the Cellular 500G on a pipe or other flat vertical surface (wall). Standard Installation Options Mount the Cellular 500G using the pipe mount or wall mount (flat vertical surface) procedure. ■...
  • Page 13 Cellular 500G Module Remote Mount Installation Guide 2  Mounting Itron part number Description CFG-0005-003 Pipe mount kit contents: ■ 2 band clamps ■ 2 tamper seals ■ 1 pipe bracket ■ 2 cable ties ■ 1 adapter plate ■ the following screws: SCR-0215-001 (2) #8-16 by 1/2 inch slotted pan-head tapping screw, corrosion-resistant steel.
  • Page 14 Tighten both screws in an alternating pattern to 9 to 12 inch-pounds torque. 7. Position the back on the Cellular 500G against the face of the adapter plate. The adapter plate mounting lug must be positioned above the module mounting lug recess.
  • Page 15 Cellular 500G Module Remote Mount Installation Guide 2  Mounting 10. Insert the tamper seals. 11. Gather the excess module cabling into a loop and use the cable tie to secure the gathered cable to the pipe. Adapter Plate Mounting Positions Note: The notch at the top of the adapter plate (1) must always be at the top position.
  • Page 16 Cellular 500G Module Remote Mount Installation Guide 2  Mounting Selecting and Installing On a Wall or Flat Vertical Mounting Location Carefully select a mounting location free from electrical wires. The mounting location must have the proper clearance to accommodate the 1.5 inch module mounting screws so nothing is damaged by the drill or mounting screws.
  • Page 17 Cellular 500G Module Remote Mount Installation Guide 2  Mounting 5. Secure any excess module cabling with a cable tie. DRAFT October 11, 2021 815-0622-00 REV 000 Itron, Inc. Page 17 of 99...
  • Page 18 RF at capacity (2,000 maximum per cell) ■ Average of one two-way command/response per week Programming the Cellular 500G Module Program the meter drive rate into the Cellular 500G using a compatible programming device. DRAFT October 11, 2021 815-0622-00 REV 000...
  • Page 19 3. Programming parameters are based on the configuration file loaded into the programming device. 4. Read or Check the Cellular 500G using a compatible handheld computer. – If the read result is higher than the number programmed in step 1, the module is counting correctly.
  • Page 20 Cellular 500G Module Remote Mount Installation Guide 3  Programming DRAFT October 11, 2021 815-0622-00 REV 000 Itron, Inc. Page 20 of 99...
  • Page 21 Cellular 500G Module Remote Mount Installation Guide 3  Programming Programming Example Endpoint programmed for 6 dial, 1000 cubic feet (CCF). 1. Enter the initial index read. For this example, the initial read is 123456 where 6 = 600 cubic feet. After the initial programming, an endpoint read will result in a reading of 1234560 where the least significant digit is in 10’s of cubic feet.

  • Page 22: Field Collection System (Fcs) (Mobile Mode Only)

    FDM business unit. Note: Itron recommends that users only enable the configurations used by your business unit. Having only one meter configuration option enabled (with the endpoint variable being checked in the FDM business unit) eliminates the need to enter the number of dials.

  • Page 23: Specific Meter Manufacturer Installation

    S pecific Meter Manufacturer Installation This chapter provides the instructions to install the Cellular 500G to compatible meters. Reference each section for compatible meters. Diaphragm Meter Installation This chapter provides the instructions to install Cellular 500Gs (Itron part number ERG-7000- 501 with 2.5 foot cable and encoder) on diaphragm gas meters where a direct mount module...
  • Page 24 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 3. Connecting the Cellular 500G to the diaphragm meter. The following materials are required for each Cellular 500G installation to a diaphragm gas meter. Purchase these items from Itron. Part Number...

  • Page 25: Module Mounting

    Mounting on page Mechanical and Wiring Installation Instructions Caution: The Cellular 500G encoder must be installed at temperatures between 40° and 95°F to ensure proper adhesion. 1. Remove the diaphragm meter index cover and index. Use care to hold the index cover and index while loosening the screws to protect them from damage if they are dropped.
  • Page 26 2. Remove the old gasket and any gasket residue from the meter and index cover. 3. Remove the magnet hub from the encoder installation kit (Itron part number CFG-0081- 001). Verify that there is only one magnet in the hub.
  • Page 27 5. Remove the magnet hub from the encoder and set it at least one inch away from the encoder. 6. Use a module programming device to read the Cellular 500G. If this reading is higher than the reading taken after the index was removed, the remote is counting and working properly.
  • Page 28 12. Remove the acetone stick applicator from the remote encoder installation kit (Itron part number CFG-0081-001). Select a location on the index face next to the magnet hub for the encoder installation.
  • Page 29 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Note: If a TEMP COMP sticker is attached to the index where the encoder cable will mount, remove it before cleaning with the acetone stick. If the sticker (or replacement sticker) must be put back on the register face, place it in a new location on the index face after the encoder is attached.
  • Page 30 17. Remove the encoder spacing tool and lay the index on a flat, horizontal surface to reduce strain on the encoder cable. 18. Program the index reading (with the encoder mounted) into the Cellular 500G. Reads the Cellular 500G and verify that the reading matches the read programmed into the Cellular 500G.
  • Page 31 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 21. Install a strain-relief cable tie about 1.25 inches from the encoder cable’s stripped end. The cable tie must be inside the index cover after the cover is installed on the meter.

  • Page 32: Programming And Requirements Notes

    Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 24. Verify that the encoder cable is in the correct position in the cable slot of the gasket. Fully tighten the screws in an alternating pattern. Install utility-approved security seals and wires as required.

  • Page 33: Eagle Research Meter Installation

    Elster American commercial meter index drive rates may be 5, 10 or 100 cubic feeto the index shown has a 10 cubic foot drive rate. Eagle Research Meter Installation This section provides the information to install the Cellular 500G on the following compatible Eagle Research correctors. DRAFT...

  • Page 34: Overview

    Corrector must have Solid State relays XARTU-1 volume corrector Overview Installing the Cellular 500G to an Eagle Research volume corrector involves four tasks. 1. Programming or verifying that the volume corrector is set up to work with the Cellular 500G.

  • Page 35: Mounting Instructions

    Note: These instructions show the Eagle Research MPplus volume corrector. Installation is the same for the XARTU-1 corrector. 1. Mount a Cellular 500G on each end of the mounting rail using the mounting screws supplied with the modules. Note: The notch in the mounting rail is the front bottom of the rail. The modules mount to the back of the mounting rail.

  • Page 36: Mechanical And Wiring Installation Instructions

    Refer to the instruction for your product type. Connecting to the MPplus Corrector 1. With the MPplus door open, insert the flying leads from the Cellular 500G into the compression connector on the left of the MPplus housing. 2. Pull the lead wires through the compression connector until there is adequate wire to reach the terminal blocks labeled 15, 16, 17, 18, 19, 20, 21, and 22.
  • Page 37 Connecting to the XARTU Corrector For XARTU-1 uncorrected reads 1. Insert the flying leads from the Cellular 500G into the compression connector on the right of the XARTU-1 corrector housing. 2. Pull the lead wires through the compression connector until there is adequate wire to reach the K2 terminal port.
  • Page 38 4. Connect the red Cellular 500G wire to pin 4 of the K2 terminal port. 5. Twist the Cellular 500G’s blue and white wires together and connect the twisted blue and white wires to pin 5 of the K2 terminal port.

  • Page 39: Programming And Requirements Notes

    Research product documentation to verify the most current programming and configuration information for the Cellular 500G. Using Itron Cellular 500Gs with Eagle Research volume correctors requires Eagle Research Field Manager software configured with the parameters for your model of Eagle Research corrector.
  • Page 40 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Using Eagle Research Field Manager to Change the MPplus Settings 1. Open the Eagle Research Field Manager from the Start menu or the desktop shortcut. 2. Connect the communications cable from your computer into the MS connector on the side of the MPplus corrector.
  • Page 41 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 7. Click the Setup Parameters tab at the bottom of the parameters window. A parameters window opens. 8. Enable POut 5 (17, 18). 9. Set the additional parameters as required in the Uncorrected Pulse Output Setup at the lower right of the window.
  • Page 42 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Using Eagle Research Field Manager to Change the XARTU Corrector Settings 1. Open the Eagle Research Field Manager from the Start menu or the desktop shortcut. 2. Click Connect on the upper left corner of the Field Manager window.
  • Page 43 12. Click Disconnect. Programming Notes During Cellular 500G programming for use with the Eagle Research corrector, verify that the module drive rate settings match those set in the corrector. For example, set the module drive rate for 1000 CF when the Eagle Research corrector drive rate is set for 1000 CF.

  • Page 44: Elster American Meter Installation

    Overview Installing the Cellular 500G to an Elster American meter involves four tasks. 1. Programming or verifying that the meter is set up to work with the Cellular 500G. Programming requires a computer communication cable. 2. Connecting the module to the meter. Connecting the module to the meter requires: –...

  • Page 45: Mounting Instructions

    Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Mounting Instructions 1. Remove the meter’s top plate by removing the two 5 mm screws and carefully prying up on the plate. The plate is secured with an O-ring seal. Remove the O-ring from the plate.
  • Page 46 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Note: Save any meter tags. You will re-install them later in the installation process. 5. If you removed the register cover, replace the cover using the four 5 mm mounting screws.

  • Page 47: Mechanical And Wiring Installation Instructions

    1-1.5 inches from the end. Caution: Do not cut through the individual wire insulation. 3. Separate the meter cable’s black, white, and red wires for connection to the Cellular 500G. Cut off the unused wires even with the outer covering (insulation).
  • Page 48 White White 5. Insert the meter cable through the slot on the Cellular 500G backplate. Install a cable tie to the meter cable wire below the meter cable insulation to provide strain relief. 6. Tuck the connectors and cable tie into the Cellular 500G housing. Place backplate on the assembly and tighten the four backplate screws using a size T-10 Torx screwdriver.

  • Page 49: Galvanic Gas Micro Installation

    Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Important! Verify that the cable tie and gel connectors are inside the module housing and that the cable extends out of the slot in the backplate. Torque the backplate mounting screws to 9 to 12 inch-pounds.

  • Page 50: Overview

    4. Programming the Cellular 500G. For programming information, see Programming on page 18. Programming requires an Itron programming device (for example, an FC300SR). Cellular 500G configuration with the meter is dependent on your system application. See the Galvanic corrector product documentation for configuration information. Mounting Instructions See the Galvanic product documentation for custom mounting instructions.

  • Page 51: Programming Notes

    GAS MICRO Operator’s Manual, Galvanic part number MA1956. Contact Galvanic Applied Sciences, Inc. to obtain the operator’s manual. GE Oil and Gas Meter Installation This section provides the instructions to install the Cellular 500G on the following compatible GE Oil and Gas meters. Meter model...

  • Page 52: Overview

    Electronic Temperature Compensator (ETC) Overview Installing the Cellular 500G to a GE Dresser meter involves the following tasks. 1. Programming or verifying that the meter is set up to work with the Cellular 500G. – Programming may require a computer and communication cable.

  • Page 53: Custom Mounting Options

    5. Programming the Cellular 500G. Programming requires an Itron programming device (for example, an FC300SR). For programming information, see Programming on page Cellular 500G configuration with the meter is dependent on your system application. See the GE Dresser meter product documentation for configuration information. Custom Mounting Options Specific product mounting instructions for GE D800/D1000 meters are included in the D800/D1000 installation section.
  • Page 54 32 by 3/4 inch screws (2) into the bottom of the mounting bracket. 2. Insert one 3/32 inch nut on the top 7/16 inch bracket screw. Slide the Cellular 500G mounting lug over the top of the bracket screw and nut.
  • Page 55 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 3. Secure the bottom Cellular 500G mounting holes over the two 8-32 by 3/4 inch screws with the remaining two 8-32 nuts. 4. Insert the #10 spacers into the four mounting holes on the back of the IMC\W2.

  • Page 56: Mechanical And Wiring Installation Instructions

    Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 6. Connect the cable to the pulse output on the IMC/W2 or MC2. Mechanical and Wiring Installation Instructions This section describes mechanical installation to the GE Oil and Gas meter and wiring connections.
  • Page 57 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 3. Loosen the cable gland and pull the cable out until it extends 7.5 to 8 inches out of the cable gland. 4. Tighten the cable gland. Do not use pliers or a wrench to tighten the cable gland.
  • Page 58 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 7. Splice the meter pulse output wires to the module wires using gel cap connectors. Follow the wire connections for the D800/D1000 to module wire connections below. Note: Use a crimping tool compatible with gel-connectors. Details on using the crimping tool are included in the mounting installation section of this document.
  • Page 59 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 11. Install the four back plate screws using the T-15 Torx screws supplied with the module. 12. Route the cable through the channel in the backplate standoffs. 13. Insert the 8-32 by 1/2 inch screw into the top hole in the meter mounting bracket and thread one of the Kep nuts loosely onto the end of the screw.
  • Page 60 (temporarily) in a safe, secure place. 2. Insert the lead wires from the module and the correct GE pulse output wire into new 3M gel connectors (Itron part number CON-0023-001) and crimp using a 3M hand-held crimping tool.
  • Page 61 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Note: Use a crimping tool compatible with gel-connectors. For information about crimping the connections, see Using Gel-cap Connectors to Complete Wiring Connections on page 92. The same process is used for wiring cables to the module.
  • Page 62 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 2. To receive corrected reads, connect the red wire to the GND 2/3 (ground) TB3 telemetry output position (C). Connect the white and blue wires to the pulse output 2 position.

  • Page 63: Programming And Requirements Notes

    Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 5. Install the Cellular 500G backplate using the four screws previously removed from the module and a Torx T-10 screwdriver. 6. Plug the cable into the pulse output of the index.

  • Page 64: Honeywell Instrument Installation

    2. Using the GE Dresser User Terminal (UT) communications software, connect to the IMC/W2. 3. Read the uncorrected or corrected count number on the Cellular 500G with the Itron endpoint reading device. Compare the IMC/W2 uncorrected or corrected amounts to those fro.

  • Page 65: Overview

    TCI mounting bracket. This module will return the cut cable tamper. Overview Installing the Cellular 500G to a Honeywell Instrument involves the following tasks. DRAFT October 11, 2021 815-0622-00 REV 000 Itron, Inc. Page 65 of 99...

  • Page 66: Mounting Instructions

    2. Installing the instrument and any required retrofit components. 3. Mounting the Cellular 500G to a pipe or flat vertical surface. For more information, see Mounting on page –...
  • Page 67 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Warning! The battery pack, main board, and switchboard may be damaged if left in the Honeywell Instrument volume corrector while completing this installation. 5. Drill two 3/16 inch holes in the back of the Mini-Max enclosure as specified by the information included in the kit.

  • Page 68: Mechanical And Wiring Installation Instructions

    18). Connecting to a Honeywell Mini-AT, Mini-Max, or EC-AT With Itron Cellular 500Gs, utilities can receive corrected and uncorrected consumption values by installing two modules. The module for corrected reads is attached to the corrector’s pulse outputo the module for uncorrected reads is attached to the input switch board. The corrected pulse output is programmable, and the uncorrected pulse output is dependent on the connected meter’s drive rate.
  • Page 69 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 3. Strip one inch of the outer insulation from the cable. Warning! Keep wires away from the rotating magnetic spindle in the Honeywell Instrument. 4. Strip 0.25 inch individual wire insulation from the red, white, and blue lead wires.
  • Page 70 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Code Settings. For Item Code Settings, see Programming Parameters on page 6. Connect the red wire following the Item Code Settings. For Item Code Settings, see Programming Parameters on page Note: In Honeywell Instrument EC-AT correctors, the connector may be soldered to the pulse board.
  • Page 71 (the individual wires from a cable) and gel-connectors. The TCI unit has six unterminated wires that require six gel-connectors (Itron part number CON-0023-001) to enable pulse connections to ancillary devices. Loose wires are located inside the gray adapter plate behind the black strain relief fitting.
  • Page 72 4  Specific Meter Manufacturer Installation part number 22-1929) Completing the Connections 1. Connec. The Cellular 500G to receive TCI pulse readings. Note: Connect one module/channel to the alarm output if the modules are used on channels A and B. 2. Remove strain relief fitting by unscrewing it from the gray adapter plate.

  • Page 73: Programming And Requirements

    Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Configuration for two modules connected to one TCI Green White Blue 7. Insert one unterminated wire into an opening of a gel-connector (six gel-connectors were included with the TCI).
  • Page 74 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Software Settings 1. Connect the interface cable from the Honeywell instrument to a PC loaded with the MasterLink SQL software. 2. Open the MasterLink SQL software. The software opens and reports a “Not Connected”...
  • Page 75 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation A Change Item pop-up provides the interface to change the setting. 7. Enter the correct setting. Click Save. 8. Confirm that all settings match the settings required for the module connected to the Honeywell Instrument.

  • Page 76: Itron Meter Installation

    FormA Itron Itron main 100G 100G board Itron Meter Installation See for Itron meter installation information for the A-Series (1A, 305, 400, 675, and 1000) meters. Meter model Meter notes Itron part number Notes Flat-face meter body and 1A ERG-7000-501...

  • Page 77: National Meter Installation

    Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Meter model Meter notes Itron part number Notes #3 flat-face meter Requires a thicker Front-mount index ERG-7000-501 gasket for magnet hub to clear index box. 1-hole gasket: FAB-...

  • Page 78: Romet Meter Installation

    Cellular 500G installation with the Romet series correctors involves the following tasks: 1. Programming or verifying the that corrector is set up to work with the Cellular 500G. Programming requires a computer loaded with the RometLink software and a Romet computer-to-corrector communication cable.

  • Page 79: Mounting Instructions

    3M crimping tool – Torx T-10 screwdriver – Cellular 500G with backplate and four included Torx screws (included with module) 3. Mounting the Cellular 500G (for more information, see Mounting on page 12). Select the mounting option appropriate for your installation. Mounting options include: –...
  • Page 80 Torque the mounting screw to 5-7 foot pounds to secure the plate to the Romet meter. 4. Moun. The Cellular 500G using the pre-drilled holes on the mounting plate and the module mounting screws. 5. Place new tamper seals over the two screws. Press tamper seals into place using an 11/32 inch nut driver or similar blunt tool.

  • Page 81: Mechanical And Wiring Installation Instructions

    (temporarily) in a safe, secure place. 2. Insert the lead wires from the module into new 3M gel connectors (Itron part number CON- 0023-001) together with the lead wire from the meter cable (see wiring connections).
  • Page 82 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Standard AdEM Romet 43-035-40 Cable Wiring Connection Corrected count Uncorrected count Romet cable wire Romet cable wire Pulse Output 1+ Green White White Blue Blue Pulse Output 1-...
  • Page 83 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Cable pin Module wire Corrected Uncorrected Alarm White and blue Romet Cable Number 34-125-40 or 34-125-41 Cable pin Module wire Corrected Uncorrected Alarm White and blue White and blue...
  • Page 84 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Cable pin Module wire Corrected Aux CC Alarm White and blue Romet Cable Number 34-125-44 Cable pin Module wire Aux CC White and blue Romet Cable Number 34-125-45...
  • Page 85 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation Cable pin Module wire Corrected Uncorrected Alarm White and blue Romet Cable Number 34-125-51 Cable Module wire Correct Uncorrected Aux CC White and blue White and blue White and blue 4.

  • Page 86: Programming And Requirements Notes

    Torque the backplate mounting screws to 9 to 12 inch-pounds. 8. Install the module on the wall or a pipe using the pipe installation kit (Itron part number CFG-0005-003) or install the module on the Romet AdEM meter using the Romet mounting bracket (Romet part number 46-444-2).
  • Page 87 Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation c. Click Close. d. Confirm that the meter was added to the Phone Book. e. Set up the corrected or uncorrected parameters. f. From the Talk to Unit tab, select Setup > Default.
  • Page 88 • For Output Pulse Spacing, enter the largest number over 285mS that works for your application. Itron recommends a setting of 350 ms. • For Output Pulse Width, enter the largest number over 28 ms that works for your application.

  • Page 89: Sensus Meter Installation

    Cellular 500G Module Remote Mount Installation Guide 4  Specific Meter Manufacturer Installation 4. Set the ECM2 output pulse spacing to 750 ms for operation with the Cellular 500G. Output spacing represents an off-time between pulses. Sensus Meter Installation This section describes Cellular 500G installation on compatible Sensus meters.
  • Page 90 903376 #8-32 by 3/4 inch sterling silver Fillister-head screws (two required) 011-14-286-00 Rubber mounting washer (stabilizes bracket and Cellular 500G assembly) Installing the Cellular 500G on the Mounting Bracket 1. Place the module mounting bracket over the inlet or outlet pipe fitting on the Sonix meter.

  • Page 91: Mechanical And Wiring Installation Instructions

    Sensus Sonix meters provide a standard Form A electronic pulse output compatible with the Cellular 500G. You may connect the Sensus Sonix meter to the Cellular 500G using the pulse output cable or you can directly mount the Cellular 500G to the meter.

  • Page 92: Using Gel-Cap Connectors To Complete Wiring Connections

    U sing Gel-cap Connectors to Complete Wiring Connections This section provides the instructions to complete Cellular 500G to meter wiring connections. Gel-cap connections require: ® ■ E-9R 3M gel-cap crimping tool ■ 3M gel-cap connectors (Itron part number CON-0023-001) 1. Push the two wires into the connector as far as possible.
  • Page 93 Cellular 500G Module Remote Mount Installation Guide 5  Using Gel-cap Connectors to Complete Wiring Connections 4. The connector is properly crimped when the top of the moveable yellow center (1) is flush with the top of the connector body (2).

  • Page 94: Optional Sealant Application Instructions

    1. Prepare the module for the sealant by verifying the application area is clean and dry. Warning! Apply sealant in a well-ventilated area. 2. Itron recommends sealant application afte. The Cellular 500G is installed so the cable is in the installation position. Use the sealant (ADH-5106-000) to fill the gap.
  • Page 95 Cellular 500G Module Remote Mount Installation Guide 6  Optional Sealant Application Instructions the sealant tube. DRAFT October 11, 2021 815-0622-00 REV 000 Itron, Inc. Page 95 of 99...

  • Page 96: Important Safety And Compliance Information

    If this equipment does cause harmful interference to radio or television reception, which can be determined by DRAFT October 11, 2021 815-0622-00 REV 000 Itron, Inc. Page 96 of 99...

  • Page 97: Modifications And Repairs

    Itron. Any unauthorized modification will void the user’s authority to operate the equipment, per FCC and ISED rules. In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.

  • Page 98: Rf Exposure (Fcc/Ised)

    Transportation Classification The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the Itron device is considered an operating transmitter and receiver and cannot be shipped by air. All product returns must be shipped by ground transportation.

  • Page 99: Electrostatic Ignition Hazard

    Itron device. Module Cleaning Warning! Clean only with a damp cloth. Do Not Drop Warning! While Itron modules are designed to withstand a drop, dropping the module may damage the device and void the warranty. DRAFT October 11, 2021 815-0622-00 REV 000 Itron, Inc.

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