Onicon F-3100 Series Installation & Basic Operation Manual
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Onicon F-3100 Series Installation & Basic Operation Manual

Inline electromagnetic flow meter
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F-3100 SERIES
Inline Electromagnetic Flow Meter
Installation & Basic Operation Guide
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699
www.onicon.com • sales@onicon.com
11-17
0670-9 / 16958

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  • Page 1 F-3100 SERIES Inline Electromagnetic Flow Meter Installation & Basic Operation Guide 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 www.onicon.com • sales@onicon.com 11-17 0670-9 / 16958...
  • Page 2 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 3 Messages identified as “Important Note” contain information critical to the proper operation of the product. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...
  • Page 4 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 5: Table Of Contents

    3.3.3 Earth Connection ...............30 3.3.4 Remote Mount Cable Wiring Instructions ........31 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 6: Belcher Road South, Largo, Fl 33773 • Usa • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • Sales@Onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9

    Alarm Interpretation And Standard Led’s ..........36 APPENDIX A-1/A-3 FIELD REMOTE MOUNTING THE TRANSMITTER CONDITIONS OF SALE 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 7: Introduction

    Note 1. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com Using a #21 (0.159”) drill bit, drill a ½” deep hole in edge of each mating flange. Tap each hole using a 10-32 tap.

  • Page 8: Standard Features And Specifications

    Standard: Carbon Steel, Painted Optional: 316 Stainless Steel Approvals: 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 9: Additional Hardware That May Be Required

    45 - 1/4 15227 42” 52 - 1/2 4 - 1/2 15228 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 10: Gaskets

    The sensor serial number is located on the identification plate located on the sensor body. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...

  • Page 11: Unpacking

    The F-3100 Installation and Operation Guide Please notify ONICON if any of these items are missing. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...

  • Page 12: Installation

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...

  • Page 13: General Guidelines

    The maximum distance between the transmitter and sensor body is 65ft. Contact ONICON if the transmitter needs to be more than 65ft from the sensor body. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...

  • Page 14: Minimum Straight Run Requirements

     prevent sediment from settling on them. Electrode location Electrode Location 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 15: Mechanical Installation

    Net weight 1.6 lbs 3” 2.5” Install sensor cable here 0.25” Diameter 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 16 43.74 45.98 53.00 59.49 Weight in lbs 1276 1320 2112 2500 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 17 42.99 47.52 50.00 Weight in lbs 1489 1712 Inquire Inquire Inquire 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 18 Weight 4.85 lbs 4.85 lbs 5.5” 4.72” 7.4” 6.69” 3.8” 3.07” 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 19 6 inches. The eyebolts are only designed to hold the weight of the meter. Do not attempt to place an additional load on the eyebolts during installation. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...

  • Page 20: Installation Drawing For Conductive Pipe

    The earth connections must be made as shown. Failure to do so will result in erratic operation of the meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...
  • Page 21 The earth connections must be made as shown. Failure to do so will result in erratic operation of the meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...

  • Page 22: Installation Drawing For Non Conductive Pipe

    INSTALLATION IN NON CONDUCTIVE PIPE (EXPLODED VIEW) GASKET (4PL) Flow Direction GROUNDING RING (2PL) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 23: Installation Drawing For Threaded Connections

    The earth connections must be made as shown. Failure to do so will result in erratic operation of the meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...

  • Page 24: Installation Instructions

    ANSI Class 150 Flange Bolt Tightening Sequence Liner material 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 25 ANSI Class 150 Flange Bolt Tightening Sequence 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 26: Torque Specifications

    36” (900) 968 (1312) 332 (450) 40” (1000) 1253 (1699) 429 (582) 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 27: Remote Mount Transmitter

    1” 2.5” Insert Install sensor 0.25” DIA cable here 0.25” Diameter 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 28: Electrical Installation

    * This output will be configured for frequency if the flow meter is provided with a peripheral device. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...
  • Page 29 Protected against persistent over voltages to 4-20mA OUT maximum 30V 10 (-) 24V COMMON 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 30 Use the right hand strain relief for installing the power cable or power conduit. 3-13-08 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 31: Earth Connection

    Worst Earth wire connection inside an electrical outlet near the meter. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...

  • Page 32: Remote Mount Cable Wiring Instructions

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 33 SECTION 4.0: METER START UP & COMMISSIONING FOR ONICON F-3100 SERIES FLOW METERS 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...
  • Page 34 = = = = = = = > < = = = = = = = 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...

  • Page 35: F-3100 Start-Up And Commissioning

    11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...

  • Page 36: Start-Up And Commissioning Worksheet

    • The frequency output wire (green) must be connected for any ONICON display or Btu meter. display module or Btu meter 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...
  • Page 37 The LED signals the real alarm status only if the display visualizes one of the visualization pages suitable to page 17 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...
  • Page 38 APPENDIX A-1/A-3 FIELD REMOTE MOUNTING THE TRANSMITTER CONDITIONS OF SALE 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 39 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 40 Step 8 Re-install the cover. Remote transmitter cable 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9 Page...
  • Page 41 IMPORTANT NOTE Transmitter programming must be changed to complete the remote mount installation. 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 • sales@onicon.com F-3100 Flow Meter Manual 11/17 - 0670-9...
  • Page 42 DELIVERY AND TITLE: All product shipments are Ex Works shipping point and title passes to the Buyer at the time ONICON delivers the merchandise to the carrier. Risk of loss or damage to the product passes to the Buyer at the time ONICON delivers the product to the carrier.

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