Onicon F-3200 Series Installation & Operation Manual
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Onicon F-3200 Series Installation & Operation Manual

In-line electromagnetic flow meter
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F-3200 Series
In-line Electromagnetic Flow Meter
Installation & Basic Operation Guide
1500 North Belcher Road, Clearwater, Florida 33765 • (727) 447-6140 • Fax (727) 442-5699
www.onicon.com • sales@onicon.com
0671-12 / 18325
04-13
| sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903
www.mvandc.com

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  • Page 1 F-3200 Series In-line Electromagnetic Flow Meter Installation & Basic Operation Guide 1500 North Belcher Road, Clearwater, Florida 33765 • (727) 447-6140 • Fax (727) 442-5699 www.onicon.com • sales@onicon.com 0671-12 / 18325 04-13 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...
  • Page 2 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 2 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903 www.mvandc.com...

  • Page 3: Safety Information

    ONICON assumes no responsibilities for this product except as stated in the warranty. • If the customer or any third party is harmed by the use of this product, ONICON assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages.
  • Page 4 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 4 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903 www.mvandc.com...

  • Page 5: Table Of Contents

    Earth Connections ..............29 3.3.5 Remote Mount Cable Wiring Instructions ........30 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 5 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...
  • Page 6 APPENDIX FIELD REMOTE MOUNTING THE TRANSMITTER ........37 CONDITIONS OF SALE ..................40 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 6 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 7: Introduction

    1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 7 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 8: Standard Features And Specifications

    Inspect installation and mounting hardware hout notice. for loose connections. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 8 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 9: Additional Hardware That May Be Required

    52 - 1/2 4 - 1/2 15228 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 9 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 10: Gaskets

    The sensor serial number is located on the identification plate located on the sensor body. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 10 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 11: Unpacking

    SECTION 2.0: UNPACKING The F-3200 is generally shipped in one package unless optional hardware or equipment is ordered. Notify the freight carrier (all products are shipped insured) and ONICON if any items are damaged in transit. CHECKING THAT YOU HAVE RECEIVED EVERYTHING •...

  • Page 12: Installation

    1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 12 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 13: General Guidelines

    With this option the remote transmitter may be located up to 1640 ft away from the sensor body. Contact ONICON if you need to locate the remote transmitter more than 65ft from the sensor body.

  • Page 14: Minimum Straight Run Requirements

    Electrode location Electrode Location 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 14 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 15: Mechanical Installation

    Mixing components from other systems will result in significant calibration errors. 3.2.1 Standard Transmitter Dimensions 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 15 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 16: Sensor Body Dimensions & Weights

    1210 1386 1716 1948 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 16 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...
  • Page 17 7.4” 6.69” 3.8” 3.07” 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 17 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...
  • Page 18 6 inches. The eyebolts are only designed to hold the weight of the meter. Do not attempt to place an additional load on the eyebolts during installation. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 18 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 19: Installation Drawing For Conductive Pipe

    The earth connections must be made as shown. Failure to do so will result in erratic operation of the meter. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 19 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...
  • Page 20 The earth connections must be made as shown. Failure to do so will result in erratic operation of the meter. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 20 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 21: Installation Drawing For Non Conductive Pipe

    The earth connections must be made as shown. Failure to do so will result in erratic operation of the meter. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 21 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 22: Installation Instructions

    ANSI Class 150 Flange Bolt Tightening Sequence Liner material. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 22 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...
  • Page 23 ANSI Class 150 Flange Bolt Tightening Sequence 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 23 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 24: Torque Specifications

    16” 18” 20” 24” 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 24 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 25: Remote Mount Transmitter

    1” Insert 0.25” DIA 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 25 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 26: Electrical Installation

    1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 26 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 27: Power And Output Signal Wiring Instructions

    Pin 21 - Neg (-) Pin 29 - Neg (-) Pin 20 - Neg (-) 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 27 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...
  • Page 28 19 (out2) 21 (out3) 29 (out4) 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 28 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 29: Earth Connections

    Earth wire connected directly to the building electrical service panel. Worst Earth wire connection inside an electrical outlet near the meter. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 29 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 30: Remote Mount Cable Wiring Instructions

    Connect the coil and electrode wires to the appropriate terminals according to the numbered tags on each wire. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 30 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 31: F-3200 Start-Up And Commissioning

    1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 31 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 32: Alarms Interpretation And Led's

    1. ONICON flow meters are individually calibrated for a particular application. Be sure to verify the pipe size and location. 2. The electronic sensing system will not work in air. The pipe must be full for proper operation.

  • Page 33: Start-Up And Commissioning Worksheet

    The frequency output wire must be connected for any ONICON display or Btu meter. display module or Btu meter. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 33 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 34: Alarms Interpretation And Led's

    Flashing LED: (1 second rate): Normal operation Flashing LED: (<1 second rate): Alarm condition 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 34 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 35: Alarm Messages And Action To Take

    Verify that the correct voltages that indicated on the label. are supplied to the meter. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 35 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 36: Appendix

    APPENDIX FIELD REMOTE MOUNTING THE TRANSMITTER CONDITIONS OF SALE 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 36 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 37: Field Remote Mounting The Transmitter

    As the two come apart, feed the sensor wires through the opening in the bottom of the enclosure. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 37 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...
  • Page 38 Re-install the cover. be connected as shown. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 38 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...
  • Page 39 IMPORTANT NOTE Transmitter programming must be changed to complete the remote mount installation. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com F-3200 Flow Meter Manual 04/13 - 0671-12 / 18325 Page 39 | sales@mvandc.com | Phone: 877.566.3837 | Fax: 925.407.2903...

  • Page 40: Conditions Of Sale

    DELIVERY AND TITLE: All product shipments are F.O.B. shipping point and title passes to the Buyer at the time ONICON delivers the merchandise to the carrier. Risk of loss or damage to the product passes to the Buyer at the time ONICON delivers the product to the carrier.

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