Onicon F-1100 Series Installation And Operation Manual
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Onicon F-1100 Series Installation And Operation Manual

Turbine flow meter
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TURBINE FLOW METER
Installation and Operation Guide
1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699
www.onicon.com • sales@onicon.com
0721-1 / 13518
05-13

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  • Page 1 TURBINE FLOW METER Installation and Operation Guide 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 www.onicon.com • sales@onicon.com 0721-1 / 13518 05-13...
  • Page 2 ONICON assumes no responsibilities for this product except as stated in the warranty. • If the customer or any third party is harmed by the use of this product, ONICON assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages.

  • Page 3: Table Of Contents

    User Connections and Internal Wiring Diagrams Installation Hardware Instructions Insertion Turbine Assembly Detail Drawings Conditions of Sale 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 3...

  • Page 4: Introduction

    Death or permanent injury may result from accidents with these systems. This guide is the basic reference tool for all ONICON Turbine Flow Meters. If you have not purchased all of the options, there will be references in this manual which are not applicable to your meter(s).

  • Page 5: Standard Features And Specifications

    Standard: Electroless nickel plated brass Optional: 316 stainless steel F-1300 Series Brass sensor body 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 5...

  • Page 6: Model Numbering System

    ONICON for assistance regarding your meter. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...

  • Page 7: Unpacking

    Be sure that the unit was calibrated to the correct pipe size and flow range. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...

  • Page 8: Installation, Removal & Adjustment

    1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...
  • Page 9 Multiple Bends in Same Plane Multiple Bends Out of Plane Inflowing Tees Control Valves 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 9...

  • Page 10: Insertion Meter Straight Run Requirements

    5 pipe diameters to any valve, elbow, fitting, etc. valve, elbow, fitting, etc. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 10...
  • Page 11 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...

  • Page 12: Insertion Meter Mechanical Installation

    Flow meters installed through oversized access holes will be subjected to undesirable turbulence that may affect the accuracy of the meter. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...

  • Page 13: Insertion Meter Installation Kits

    This eliminates the need to stop flow and drain the pipe. Please read all instructions before proceeding with meter insertion. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...

  • Page 14: Customer Supplied Installation Hardware

    CAUTION Use stainless steel or brass nipple only. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 14...

  • Page 15: Confirming The Stack Height

    Returns may be subject to a restocking fee. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...

  • Page 16: Installing The Insertion Meter

    ‘O’ ring is not sealing properly and you must contact the factory for assistance. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...

  • Page 17: Adjusting Of The Meter Insertion Depth

    Prior to removal of the meter, make sure that you are standing on a secure platform and have both hands available to manipulate the flow meter. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...
  • Page 18 In hot water systems, even a small amount of water can cause serious personal injury. Use extra caution when working with hot water meters. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...

  • Page 19: Inline Flow Meter Straight Run Requirements And Mechanical Installation

    4. Make sure alignment of pipe does not put lateral stress on either joint. Process Process Unions Connection Connection 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 19...

  • Page 20: Wiring Connections

    WIRING CONNECTIONS Make connections to the 10’ cable, which is supplied by ONICON and is pre-wired to the circuit board. CAUTION Do not attempt to make any connections inside the electronics enclosure, or to remove factory installed cable, strain relief or conduit fitting. Damage resulting from these actions will not be covered under warranty.

  • Page 21: Start-Up & Commissioning

    “loop-powered” devices. 7. Allow up to 45 seconds for signals to stabilize following power up. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518...

  • Page 22: Insertion Meter Start-Up And Commissioning

    Verify that 24 (+/- 4) V is available. Serial Numbers 115692 and later can accept 24 V DC or AC, but earlier Confirm correct supply meters required 24 VDC. Note: ONICON display module or BTU meter provide 24 VDC to the flow meter. voltage.

  • Page 23: Insertion Meter Start-Up And Commissioning Worksheet

    Calculated Flow Rate: Flow rate displayed by control system 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 23...

  • Page 24: Inline Meter Start-Up And Commissioning

    Verify that 24 (+/- 4) V is available. Serial Numbers 115692 and later can accept 24 V DC or AC, but earlier Confirm correct supply meters required 24 VDC. Note: ONICON display module or BTU meter provide 24 VDC to the flow meter. voltage.

  • Page 25: Inline Meter Start-Up And Commissioning Worksheet

    Calculated Flow Rate: Flow rate displayed by control system 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 25...

  • Page 26: Troubleshooting Guide

    ONICON display or BTU meter. For technical assistance, contact ONICON at (727) 447-6140. 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 26...

  • Page 27: Analog Adjustment Procedure

    An analog output meter is being moved to a different size pipe. ONICON will clean, test and recalibrate the meter for a small fee. One or two day turnaround service is available when required. The information in this section is provided only for those instances where you cannot return the meter service and factory calibration.

  • Page 28: Procedure

    124 – 248 62 – 123 31 – 61 15 – 30 Under 15 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 28...

  • Page 29: User Connections And Internal Wiring Diagrams

    APPENDIX A User Connections and Internal Wiring Diagrams 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 29...
  • Page 30 BTU meter. 0271 04-12 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com www.onicon.com • sales@onicon.com 0271-1 04-12...
  • Page 31 (RED WIRE) EXTERNAL CABLE NOTE: INTERNAL CONNECTIONS OMITTED FOR CLARITY NOTES: 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com 0066-1 08-00 0066-1 8-22-00 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com...
  • Page 32 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 0272 www.onicon.com E-mail: sales@onicon.com 8-20-01 0272 08-01 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 32...
  • Page 33 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 0016-2 10-15-01 www.onicon.com E-mail: sales@onicon.com 0016-2 08-00 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 33...
  • Page 34 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 0273 www.onicon.com E-mail: sales@onicon.com 8-20-01 0273 08-01 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 34...
  • Page 35 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 0068-2 8-22-00 www.onicon.com E-mail: sales@onicon.com 0068-2 08-00 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 35...
  • Page 36 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 0274 www.onicon.com E-mail: sales@onicon.com 8-20-01 0274 08-01 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 36...
  • Page 37 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 0069-1 8-22-00 www.onicon.com E-mail: sales@onicon.com 0069-1 08-00 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 37...
  • Page 38 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 0275 08-01 0275 www.onicon.com E-mail: sales@onicon.com 8-20-01 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 38...
  • Page 39 1500 North Belcher Road, Clearwater, Florida 33765 Tel (727) 447-6140 Fax (727) 442-5699 0070-1 08-00 8-22-00 0070-1 www.onicon.com E-mail: sales@onicon.com 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 39...
  • Page 40 APPENDIX B Installation Hardware Instructions 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 40...

  • Page 41: Installation Hardware Instructions

    1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 www.onicon.com • sales@onicon.com 0536-1/15950 9-5-08 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 41...
  • Page 42 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 0540-1 09-08 www.onicon.com • sales@onicon.com 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 42...
  • Page 43 1500 North Belcher Road, Clearwater, Florida 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 www.onicon.com • sales@onicon.com 0880 / 20083 12-12 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 43...
  • Page 44 1500 North Belcher Road, Clearwater, Florida 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 www.onicon.com • sales@onicon.com 0881 / 20082 12-12 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 44...
  • Page 45 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-4599 www.onicon.com • sales@onicon.com 0543-2 07-12 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 45...
  • Page 46 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 www.onicon.com • sales@onicon.com 05-11 0542-2/15953 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 46...
  • Page 47 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 0544-1 09-08 www.onicon.com • sales@onicon.com 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 47...
  • Page 48 APPENDIX C Turbine Assembly Detail Drawings 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 48...
  • Page 49 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 49...
  • Page 50 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 50...
  • Page 51 APPENDIX D Conditions of Sale 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 51...
  • Page 52 30 days from the date of shipment of the products contained therein. In the event that payment of an invoice is not received by the invoice due date, ONICON will assess a late fee not to exceed 1.5% per month or 18% per year, or the maximum allowable by law whichever is lower.
  • Page 53 1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • sales@onicon.com Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 53...

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