Related Manuals for BeaconMedaes Lifeline Medical Systems
Summary of Contents for BeaconMedaes Lifeline Medical Systems
- Page 1 Installation, Operation and Service Manual Lifeline Medical Systems Fully-Automatic Manifold For Use With Liquid Cylinders LQ x HP Liquid x High-Pressure Models Part No. 6-847703-00 Rev. C00 Pg. 1...
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Page 2: Table Of Contents
Introduction Reserve In Use Switch Replacement ....51 Table of Contents Reserve Header Regulator Replacement....52 Reserve Low Switch Replacement ......53 I NTRODUCTION Control Board Replacement ........53 Audience..............2 Wiring Diagram ............54 Abbreviations ............2 Definition of Statements.........3 ILLUSTRATED PARTS LISTS Product Description ..........3 Control Panel Components........55 Environmental Considerations.......3 Bank Regulator Components.......56... -
Page 3: Definition Of Statements
Introduction are depleted, manifold system will automatically Definition of Statements switch to external high-pressure reserve header assembly. Statements in this manual preceded by following words are of special significance. Normally-closed dry switch contacts are supplied for each alarm condition listed below. WARNING: Means there is a possibility Switch contacts are typically wired to external of injury or death to yourself or others. -
Page 4: Installation Precautions
Installation Precautions Manifold System Components Manifold system will be shipped in more than WARNING: one carton. Total number of cartons will depend • Tampering with gas specific connections shall upon number of cylinder connections. Main carton be prohibited. Do not alter, remove or modify contains the following items: gas specific connections. -
Page 5: Wall Mounting Manifold Control
Installation Wall Mounting Manifold Control 1. Remove manifold control panel from shipping 3. Mark wall 79-3/4" from finished floor in carton and place face down on foam location where manifold will be mounted. packaging insert. Convert mark to level horizontal line 2. - Page 6 Installation 4. Place bracket flat against wall as shown in 6. Hang manifold control panel on mounting Figure 2 and align top of bracket with level bracket. Top two control panel mounting bolts horizontal line. Vertical center line of bracket will slide into slots of bracket.
- Page 7 Installation Figure 3 Part No. 6-847703-00 Rev. C00...
- Page 8 Installation 8. Each header extension is shipped with a CAUTION: header bracket. Position bracket against wall Do not use thread sealant on header or pigtail and on bottom side of header as shown in connections. Figure 5. Attach bracket to wall using appropriate anchors (by others).
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Page 9: Wall Mounting Hp Reserve Header
Installation Wall Mounting HP Reserve Header High pressure reserve header components A header bracket will typically be provided for may be shipped in several cartons. One carton each header extension. Measure centerline will contain control section assembly consisting of distance between header brackets and master valve, regulator assembly, and reserve transfer those measurements to horizontal line low pressure switch as shown in Figure 6. - Page 10 Installation Reserve Low Pressure Switch Master Valve Nut & Plug Regulator Assembly Figure 6 * NOTE: Configuration and number of header extensions will vary depending upon size of high-pressure reserve header assembly (5-cylinder model shown). Header Extensions * Nut & Plug Figure 7 Part No.
- Page 11 Installation * NOTE: Top of bracket aligned Distance between wall brackets to be determined with horizontal line on by installer. Depending upon reserve header wall. configuration, multiple brackets may be required. A bracket is provided for each header segment and should contact header between cylinder connections as shown in Figure 9.
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Page 12: Floor Mounting Manifold Control
Installation Floor Mounting Manifold Control For floor mounting manifold control panel, a manifold control stand kit and an appropriate number of manifold header stand kits should be ordered separately. One manifold control panel stand kit contains all items needed to mount control panel. - Page 13 Installation Floor Mounting Manifold Control 8. Attach 12-inch channel to top of one vertical 11. Each header segment is shipped with a channel as shown in Figure 12, Detail D. 12- header bracket. Each header bracket should inch channel is used to mount power supply be attached to a manifold stand by attaching a and may be located on either side of manifold post base to one end of 66-inch channel as...
- Page 14 Installation Floor Mounting Manifold Control CAUTION: In order to prevent damage to manifold piping connections, vertical stands must be securely braced to permanent structure to prevent movement. DETAIL C DETAIL B DETAIL E DETAIL D DETAIL A Figure 12 Part No. 6-847703-00 Rev. C00...
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Page 15: Floor Mounting Hp Reserve Header
Installation Header brackets should be positioned along Floor Mounting HP Reserve Header length of high-pressure reserve header High pressure reserve header components will assembly and should contact header directly be shipped in one or more cartons. One carton between cylinder connections. Bracket to will contain control section assembly consisting of support control section must be located as master valve, regulator assembly, and reserve... -
Page 16: Main Outlet And Relief Valve Connection
Installation Floor Mounting HP Reserve Header DETAIL C DETAIL B CAUTION: • Each header segment and control section must be supported by a header bracket. • In order to prevent damage to manifold piping connections, vertical stands must be securely braced to permanent structure to prevent movement. -
Page 17: Power Supply Installation
Installation Power Supply Installation Reserve Low Switch Wiring A separate power supply assembly is provided The reserve low pressure switch is located on with manifold control panel. Power supply high pressure reserve header assembly (Figure 6) assembly should be mounted to wall on either and must be wired to appropriate terminals inside right or left side of manifold with top of power power supply (Figure 14). -
Page 18: Power Supply Wiring
Installation Power Supply Wiring From reserve low switch located on high-pressure reserve header (Figure 6). 120 VAC Input 1 2 3 4 5 6 Power Dry Normally-Closed Remote Alarm Contacts Secondary Supply Ground Line Neutral Reserve In Use Reserve Low Connects to bottom of manifold control panel... -
Page 19: Pigtail / Cylinder Connection
Installation 5. Tighten all pigtail connections firmly. Do not Pigtail / Cylinder Connection over-tighten. 72” black flex pigtails are connected between manifold control panel left bank and liquid containers (Figure 15 and 16). Remove plastic WARNING: shipping caps from manifold control panel inlets. •... - Page 20 Installation 24” Stainless-Steel 72” Flex Pigtail Flex Pigtail Figure 15 Rigid Copper 72” Flex Pigtail Pigtail Figure 16 Part No. 6-847703-00 Rev. C00...
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Page 21: Initial Power-Up And Operational Testing
Installation • Reserve header master valve is turned Initial Power-Up and Operational Testing fully counterclockwise(open). • Both red "EMPTY" lights on front of 1. Release two latches on sides of manifold manifold and both red lights on front of cover (one on each side). Remove cover as power supply (“RESERVE IN USE”... - Page 22 Installation 5. Verify following: • After change-over, left bank green "IN • Power supply “RESERVE LOW” light turns USE" light turns off and red "EMPTY" light off. illuminates. • If connected to a master alarm panel, • After change-over, right bank yellow “RESERVE LOW”...
- Page 23 Installation 19. Record pressure readings of manifold’s left and right contents gauges. 20. Record pressure reading of reserve header contents gauge. 21 Close liquid container on left side of manifold. 22. Close high-pressure cylinder on right side of manifold and reserve header. 23.
- Page 24 Installation 3/4” Source Shut-Off Valve Vent Valve Line Regulator Line Regulator Isolation Valves Isolation Valves Right Bank Left Bank Contents Gauge Contents Gauge Master Valve Master Valve Line Pressure Power Supply Gauge Connector Reserve Header Master Valve Reserve Header Contents Gauge Figure 18 Part No.
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Page 25: Leak Testing
Installation components on left side of manifold Leak Testing upstream of left line regulator inlet isolation valve. The following leak testing is recommended if a • A loss of pressure on right manifold leak is observed during previous Initial Power-Up contents gauges indicates a leak in and Operational Testing procedure. -
Page 26: Operation Precautions
Operation Precautions Manifold Specifications All Lifeline Manifold systems are designed in WARNING: accordance with current revision of NFPA 99. • Tampering with gas-specific connections shall There are three categories of Lifeline manifolds for be prohibited. Do not alter, remove or modify liquid containers depending upon delivery gas-specific connections. - Page 27 Operation Manifold Specifications NOTE: In order to ensure proper manifold switchover operation, do not set delivery pressure (line regulators) less than 40 PSI. OXYGEN ARGON OXYGEN NITROGEN 55 PSI 55 PSI 100 PSI 180 PSI Delivery Delivery Delivery Delivery Parameter Pressure Pressure Pressure...
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Page 28: Flow Characteristics
Operation Flow Characteristics Flow Characteristics at 150 psig Inlet with 55 psig Delivery SEE NOTE * Delivery Flow (scfm) Flow Characteristics at 300 psig Inlet with 100 psig Delivery SEE NOTE * Delivery Flow (scfm) Part No. 6-847703-00 Rev. C00... - Page 29 Operation Flow Characteristics Flow Characteristics at 300 psig Inlet with 180 psig Delivery SEE NOTE * Delivery Flow (scfm) * NOTE: Manifold system flow will be limited by flow capacity of liquid container(s). Approximate maximum continuous gaseous flow of liquid containers are listed below: Gas Type Flow (per container)
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Page 30: Manifold System Components
Operation regulator failure. Outlet of relief valve is piped to a Manifold System Components common relief valve port on top of manifold. Refer to Figures 19 through 23. Reserve In Use Pressure Switch An adjustable, single pole, normally open pressure switch. Master Valve Multi-turn high-pressure valves Monitors intermediate pressure. - Page 31 Operation Front Panel Indicators Six front panel indicators Reserve Header Master Valve Multi-turn high monitor status of manifold. Indicators are 24 VDC pressure valve allows flow from high-pressure LED (Light Emitting Diode) type. cylinders to be shut off. Master valve uses metallic seating surfaces.
- Page 32 Operation NOTE: 1/8-27 NPT Port Some components not shown for clarity. 3/4” Source Shut-off Valve Relief Vent Outlet Service Valve Line Relief Valve Dome Regulator Vent Valve Line Regulator Line Regulator Isolation Valve Isolation Valve Line Regulator Line Regulator Line Regulator Line Regulator Isolation Valve Isolation Valve...
- Page 33 Operation NOTE: Some components not shown for clarity. Control Board Solenoid Valve Front Panel Indicators Left Bank Pressure Gauge Line Pressure Gauge Right Bank Pressure Gauge Figure 20 Zero Clearance Reserve Low O-Ring Sealed Pressure Switch Union Reserve Header Master Valve Reserve Header Header Union High-Pressure...
- Page 34 Operation * NOTE: Manifold Dome regulators not used on oxygen Outlet Relief Valve manifolds design for 55 PSI delivery pressure. Outlet Line Pressure Gauge Service Valve Line Relief Valve Vent Valve Dome Regulator Valve Valve Line Line Regulator Regulator Valve Valve Intermediate Relief Valve Reserve In Use...
- Page 35 Operation High-Pressure Reserve Header Assembly Reserve Low Pressure Switch To Manifold Control Panel Check (Figure 22) Master Valves High-Pressure Valve Regulator High-Pressure Cylinder Pigtails Figure 23 Part No. 6-847703-00 Rev. C00...
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Page 36: Gas Flow Through Manifold
Operation together upstream of a dual line regulator Gas Flow Through Manifold assembly. An intermediate relief valve protects components between bank and line regulators in Refer to Figures 22 and 23. event of a bank regulator seat failure. Gas is provided to left manifold bank inlet via Dual line regulator assembly consists of two liquid cylinders and pigtails. -
Page 37: Manifold Switch-Over
Operation valve will deenergize and direct dome bias back to Manifold Switch-Over left dome regulator. After electrical power has been applied to Right bank green “IN USE” light will turn off and manifold and both banks pressurized, manifold will yellow "READY" light will illuminate. Left bank red automatically select left bank of liquid containers “EMPTY”... -
Page 38: Testing And Adjustments Performance Verification
Testing and Adjustments 4. Verify two right-side line regulator isolation Performance Verification valves are open and two left-side line regulator isolation valves are closed. WARNING: 5. Verify the following: If necessary, most service, adjustment, and • Only left bank green "IN USE" and right testing can be performed while manifold is in bank yellow "READY"... - Page 39 Testing and Adjustments 9. Verify front panel line pressure gauge reading (intermediate pressure - in use bank). If is as indicated in Table 1 (line regulator). If pressure is not correct, refer to Bank pressure is not correct, refer to Line Regulator Regulator Adjustment procedure.
- Page 40 Testing and Adjustments 22. Open vent valve to create a small flow of gas • If connected to a master alarm panel, through manifold. Verify output pressure “RESERVE IN USE” alarm cancels. gauge reading of reserve header regulator is • If connected to a master alarm panel, as indicated in Table 1 (Reserve Header “SECONDARY SUPPLY”...
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Page 41: Bank Regulator Adjustment
Testing and Adjustments 7. Open vent valve to vent all pressure from Bank Regulator Adjustment manifold. 8. Close vent valve and slowly open one liquid The following procedure describes process of container or high-pressure cylinder on side of setting bank regulator's "base" pressure. This manifold that needs adjustment. - Page 42 Testing and Adjustments Figure 24 NOTE: Some components not shown for clarity. Switches NOTE: When circuit board shunt is installed (LQ x Shunt HP models only), manifold will default to left bank (liquid containers) as primary source. Figure 25 Part No. 6-847703-00 Rev. C00...
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Page 43: Line Regulator Adjustment
Testing and Adjustments Line Regulator Adjustment Secondary Supply Switch Adjustment The following procedure describes process of The following procedure describes process of setting line regulator pressure. This procedure setting “Secondary Supply” pressure switches. should only need to be performed if line regulator This procedure should only need to be performed pressures were not within acceptable limits during if secondary supply pressure switches were not... -
Page 44: Reserve In Use Switch Adjustment
Testing and Adjustments 11. Slide pressure switch collar back to original NOTE: position. When viewing switch from wire end, rotating barrel clockwise will raise switch setting. A counterclockwise rotation will lower switch Adjustment setting. Make small adjustments and retest as Barrel follows: Collar... -
Page 45: Reserve Header Regulator Adjustment
Testing and Adjustments 1. Verify following: 9. Slowly open one high-pressure cylinder on • At least one liquid container is open on left right bank of manifold. bank of manifold. 10. Close high-pressure cylinder on right bank of • At least one high-pressure cylinder is open manifold and repeat steps 3 through 9 until on right bank of manifold. -
Page 46: Reserve Low Switch Adjustment
Testing and Adjustments Reserve Low Switch Adjustment The following procedure describes process of 9. Slowly open one high-pressure on reserve setting, reserve low pressure switch. This header. procedure should only need to be performed if 10. Repeat steps 4 through 9 until pressure switch reserve low switch setting was not within has been set within acceptable limits. -
Page 47: Service Procedures Precautions
Service Procedures Precautions Routine Maintenance Daily: WARNING: • Visually inspect manifold for normal • Tampering with gas-specific connections shall operation. Record front panel indicator be prohibited. Do not alter, remove or modify status (e.g. left bank "IN USE", right bank gas-specific connections. -
Page 48: Techniques For Leak-Tight Connections
Service Procedures Parker brand "Prestolock" fittings are used Techniques For Leak-Tight Connections throughout manifold to attach each end of black nylon tubes. To release tube from fitting, press Lifeline manifolds utilize four different types of fitting's release button against body while pulling connections between internal components. -
Page 49: Secondary Supply Switch Replacement
Service Procedures 11. Slowly open each liquid container or high- Secondary Supply Switch Replacement pressure cylinder on side of manifold where The following procedure describes process of pressure switch was replaced. replacing secondary supply pressure switch. If 12. Reconnect power supply connector to bottom necessary, pressure switch replacement can be of manifold cabinet. - Page 50 Service Procedures 13. Noting regulator/bracket alignment, remove NOTE: regulator bracket from old regulator. • Replacement bank regulator is supplied with 14. Install regulator bracket on new regulator. inlet nut and tailpiece. All other fittings, Align bracket as noted above. pressure gauge and pressure switch must be 15.
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Page 51: Line Regulator Replacement
Service Procedures 12. Tighten line regulator bracket mounting nuts. Line Regulator Replacement 13. Open line regulator isolation valves and set The following procedure describes process of line regulator's output pressure as described replacing line regulator. If necessary, line regulator in Line Regulator Pressure Adjustment replacement can be performed while manifold is in procedure. -
Page 52: Reserve Header Regulator Replacement
Service Procedures 11. Route switch wires and attach them to 4. After all pressure has been vented, remove appropriate control board terminals. Secure reserve low pressure switch from elbow fitting wires with cable ties. on regulator body. 5. Remove regulator by disconnecting zero- NOTE: clearance union on output side and header Replacement switches are not factory set. -
Page 53: Reserve Low Switch Replacement
Service Procedures Reserve Low Switch Replacement Control Board Replacement The following procedure describes process of The following procedure describes process of replacing high-pressure reserve header reserve replacing manifold's electronic control circuit low switch. If necessary, reserve low switch board. If necessary, control board replacement replacement can be performed while manifold is in can be performed while manifold is in service. -
Page 54: Wiring Diagram
Service Procedures Wiring Diagram VIOLET BLUE “RESERVE IN USE” PRESSURE SWITCH WHITE “EMPTY” WHITE “EMPTY” CONTROL BOARD WHITE WHITE “READY” “READY” YELLOW YELLOW WHITE WHITE “IN USE” “IN USE” GREEN GREEN LEFT BANK RIGHT BANK FRONT PANEL LIGHTS FRONT PANEL LIGHTS VIOLET VIOLET PRESSURE SWITCH... -
Page 55: Illustrated Parts Lists
Illustrated Parts List Control Panel Components Item Part No. Description Item Part No. Description 6-231940-00 Control Board Assembly 6-515600-00 Fitting, 1/8 Tube x 10-32 UNF 6-867268-GR Panel Mount LED, Green 6-611645-01* Nylon Tube, 8.5” 6-867268-YW Panel Mount LED, Yellow 6-611645-01* Nylon Tube, 25” 6-867268-RD Panel Mount LED, Red 6-290830-00 Wire Harness Assembly, Control 6-130114-00 Bank Pressure Gauge, 400 PSI... -
Page 56: Bank Regulator Components
Illustrated Parts List Bank Regulator Components Item Part No. Description Item Part No. Description 6-230763-50 Intermediate Relief Vale, 350 PSI 6-868006-00 Pressure Switch, Preset at 150 PSI 6-868008-00 Pressure Switch (not factory set) 6-868007-00 Pressure Switch, Preset at 300 PSI 6-515631-00 Male Elbow, 5/8 Tube x 1/2 NPT 6-130118-00 Bank Regulator Gauge, 300 PSI 6-868008-00 Pressure Switch, (preset @ 250 PSI) -
Page 57: Line Regulator Components
Illustrated Parts List Line Regulator Components Item Part No. Description 6-622610-00 O-Ring, Line Regulator Ball Valve 6-230783-00 Ball Valve, 1/2 NPT 6-122012-00 Line Regulator Denotes connections to other illustrated parts lists. Part No. 6-847703-00 Rev. C00... -
Page 58: Outlet / Dome Regulator Components
Illustrated Parts List Outlet / Dome Regulator Components Item Part No. Description 6-515602-00 Male Connector, 1/8 Tube x 1/8 NPT 6-130119-00 Dome Pressure Gauge, 60 PSI 6-122013-00 Dome Pressure Regulator 6-515632-00 Male Elbow, 1/8 Tube x 1/8 NPT 6-611645-01* 1/8 Nylon Tube, 5.5” 6-230760-75 Line Relief Valve, 75 PSI 6-230761-50 Line Relief Valve, 150 PSI 6-230762-50 Line Relief Valve, 250 PSI... -
Page 59: Relief Vent Components
Illustrated Parts List Relief Vent Components Item Part No. Description 6-616590-00 Male Elbow, 3/8 Tube x 3/8 NPT 6-611645-03* 3/8 Nylon Tube, 6.5” 6-616592-00 Union Tee, 3/8 Tube 6-611645-03* 3/8 Nylon Tube, 2.5” 6-611645-03* 3/8 Nylon Tube, 2” 6-611645-03* 3/8 Nylon Tube, 3.5” 6-611645-03* 3/8 Nylon Tube, 5.5”... -
Page 60: Cabinet Cover Components
Illustrated Parts List Cabinet Cover Components Item Part No. Description 6-838153-00 Manifold Cover Draw Latch (includes item 57) 6-616505-00 Front Cover Window Part No. 6-847703-00 Rev. C00... -
Page 61: Cabinet Base Plate Components
Illustrated Parts List Cabinet Base Plate Components Item Part No. Description 6-838153-00 Manifold Base Latch (Includes item 55) Part No. 6-847703-00 Rev. C00... -
Page 62: Manifold Lq Inlet Components
Illustrated Parts List Manifold LQ Inlet Components Item Part No. Description Check Valve Spud (high flow) x 1/2 NPT 6-511618-10 Oxygen (CGA 540) 6-511618-11 Nitrous Oxide (CGA 326) 6-511618-14 Nitrogen or Argon (CGA 580) 6-511618-20 CO2 (CGA 320) WARNING: 6-515724-00 90° Street Elbow, 1/2 NPT 72”... -
Page 63: Manifold Hp Inlet Components
Illustrated Parts List Manifold HP Inlet Components Denotes connections to other illustrated parts lists. Item Part No. Description 6-515724-00 90° Street Elbow, 1/2 NPT Check Valve Spud (HP) x 1/2 NPT 6-511615-10 Oxygen (CGA 540) 6-511615-11 Nitrous Oxide (CGA 326) 6-511615-14 Nitrogen or Argon (CGA 580) 6-511615-20 CO2 (CGA 320) WARNING:... - Page 64 Illustrated Parts List Denotes connections to other illustrated Manifold HP Inlet Components parts lists. Lifeline Manifolds manufactured prior to October 2006 used Lifeline Manifolds manufactured after October 2006 use check check valves with 1/2” NPT connections on header segments. valves with 3/8” NPT connections on header segments. Note square block sections where check spuds thread into Note hexagonal block sections where check spuds thread header segments.
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Page 65: Pigtails
Illustrated Parts List Manifold HP Inlet Components Item Part No. Description 6-425564-KT Header Wall Bracket (includes hardware) Header Extension 6-136000-10 10” Length 6-136000-12 12” Length 6-136000-16 16” Length Header Elbow, 90° 6-290657-01 3-3/4” Length Pigtails Item Part No. Description 24” Flexible Pigtail Assembly 6-290811-24 Nitrous Oxide (CGA 326) 6-290814-24 Nitrogen or Argon (CGA 580) 6-290820-24 CO2 (CGA 320) -
Page 66: Hp Reserve Header Components
Illustrated Parts List HP Reserve Header Components Denotes connections to other illustrated parts lists. Item Part No. Description 6-622611-00 O-Ring, Zero Clearance Fitting 6-130116-00 Pressure Gauge, 300 PSI 6-130117-00 Pressure Gauge, 3000 PSI 6-868009-00 Pressure Switch (set @ 1500 psi, must be reset for N O / CO 6-120005-00 Master Valve Part No. -
Page 67: Power Supply Components
Illustrated Parts List Power Supply Components Item Part No. Description 6-231985-LQ Power Supply Circuit Board, 120 VAC 6-231984-LQ Power Supply Circuit Board, 240 VAC 6-867268-RD Panel Mount LED, Red 6-865549-00 1/4 Amp Fuse, 5 x 20 mm, (GMD-250mA) 6-865542-00 1/8 Amp Fuse, 5 x 20 mm (GMD-125mA) 6-865100-00 Strain Relief 6-290831-00 Wire Harness Assembly, Power Supply Part No. -
Page 68: Warranty
Warranty BeaconMedæs warrants equipment in shipment or installation, improperly installed, operated manufactures to be free of defect in materials or outside of any published operating limits (including but not workmanship when installed and operated in accordance limited to temperature, pressure, humidity, or ventilation), with instructions for the following periods.