BeaconMedaes Magnis Vac MSV Series Installation, Operation And Maintenance Instructions
  1. Manuals
  2. Brands
  3. BeaconMedaes Manuals
  4. Medical Equipment
  5. Magnis Vac MSV Series
  6. Installation, operation and maintenance instructions

BeaconMedaes Magnis Vac MSV Series Installation, Operation And Maintenance Instructions

Oil-sealed rotary screw vacuum pumps
Hide thumbs
Table of Contents

Advertisement

Quick Links

Installation, Operation and Maintenance Instructions
"Oil-sealed" Rotary Screw Vacuum Pumps Manual
Part Number 2212 0208 75.00
MSV 007, MSV 010, MSV 015, MSV 020
March 28, 2018

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Magnis Vac MSV Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for BeaconMedaes Magnis Vac MSV Series

Summary of Contents for BeaconMedaes Magnis Vac MSV Series

  • Page 1 Installation, Operation and Maintenance Instructions “Oil-sealed” Rotary Screw Vacuum Pumps Manual Part Number 2212 0208 75.00 MSV 007, MSV 010, MSV 015, MSV 020 March 28, 2018...
  • Page 2 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 2212 0208 75...
  • Page 3 Option(s) included: ___________________________________________________________________________________________ Any information, service or spare parts requests should include the machine serial number and be directed to: NFPA Standard: HTM/ISO Standard: BeaconMedæs BeaconMedaes 1059 Paragon Way Telford Crescent, Staveley Rock Hill, SC 29730 Derbyshire S43 3PF Telephone: +1(803) 817-5600 Telephone: +44(0)1246 474242 BeaconMedæs reserves the right to make changes and improvements to update products sold...

  • Page 4: Table Of Contents

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 Table of Contents 1.0 Safety Precautions 1.1 Safety Icons 1.2 Safety Precautions, general 1.3 Safety Precautions, during installation 1.4 Safety Precautions, during operation 1.5 Safety Precautions, during maintenance or repair 2.0 General Description 2.1 What is vacuum and how is flow rate understood 2.2 Introduction 2.3 Flow Diagram...
  • Page 5 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 4.0 Installation Dimension Drawings Installation Proposal Electrical Connections Pictographs 5.0 Operating Instructions Initial Start-Up Starting During Operation Taking Out of Operation Stopping 6.0 Maintenance Preventive Maintenance Schedule Oil Specifications Drive Motor Air Filter Oil and oil Filter Change Coolers...

  • Page 6: Safety Precautions

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 1.0 Safety Precautions 1.1 Safety Icons b. Tag the power isolating switch with the name of the service Explanation technician • On units powered by a frequency Danger for Life converter, wait 10 minutes before starting any electrical repair.

  • Page 7: Safety Precautions During Installation

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 1.0 Safety Precautions 1.3 Safety Precautions During Installation DANGER: This machine is remotely controlled and may start without warning. Precautions during installation 1. The machine must be lifted using suitable The operator has to make sure that the equipment in accordance with the applicable machine is stopped and that isolating switch safety regulations.

  • Page 8: Safety Precautions During Operation

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 1.0 Safety Precautions 15. Pump outlet air contains traces of oil mist. • All hoses and/or pipes inside the machine Ensure compatibility with the working are in good condition, secure and not environment.
  • Page 9 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 1.0 Safety Precautions 1.5 Safety Precatutions During Maintenance 11. Whenever there is an indication or any or Repair suspicion that an internal part of a machine is overheated, the machine shall be stopped but Precautions During Maintenance or Repair no inspection covers shall be opened before 1.
  • Page 10 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 1.0 Safety Precautions 1. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate All responsibility for any damage or bowls. injury resulting from neglecting these precaution, or non observance of the 2.

  • Page 11: General Description

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 2.0 General Description 2.1 What is vacuum and how is flow rate It is important to understand which type understood? of reference is required before selecting a pressure instrument for measuring the vacuum. What is vacuum and how to denote It must be noted that the distinction doesn’t matter for a pressure difference (delta P;...

  • Page 12: Introduction

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 2.0 General Description 2.2 Introduction The MSV 007 up to MSV 020 are single-stage, oil-sealed screw vacuum pumps driven by an electric motor. The vacuum pumps are controlled by the BeaconMedæs Elektronikon Graphic regulator ®...

  • Page 13: Flow Diagram

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 2.0 General Description 2.3 Flow Diagram Air flow Air comes in through air intake filter (AF) and Air pressure forces the oil from oil separator tank through the oil filter (OF). The oil cooler (Co) is Vacuum Control Valve (VC) and is displaced by the vacuum pump element (E).

  • Page 14: Condensate System

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 2.0 General Description 2.4 Condensate System Turbo version The regulation system of the Turbo version is designed to handle fast cycling duties. When the vacuum pressure reaches the set-point, the regulator will keep the motor running at increased speed for an adjustable time before the regulator decreases the motor speed.

  • Page 15: Elektronikon Graphic Controller

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® 3.1 Elektronikon Graphic controller ® A number of time based automatic start/stop commands may be Control Panel programmed.

  • Page 16: Control Panel

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Automatic restart after voltage failure Reference Function The regulator has a built-in function to Shows the vacuum pump automatically restart the vacuum pump if the operating condition and a voltage is restored after voltage failure.

  • Page 17: Icons Used

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® 3.3 Icons Used Status Icons Name Icon Description Value lines display icon Main When the vacuum pump Screen is stopped, the icon Stopped/...
  • Page 18 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Input Icons Menu Icons Icon Description Icon Description Inputs Pressure Outputs Temperture Alarms (warnings, shutdowns) Digital input Special protection Counters Test...

  • Page 19: Main Screen

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® 3.4 Main Screen Two and Four Value Lines Screens This type of Main screen shows the value of 2 or 4 parameters (see Inputs menu).
  • Page 20 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Section A shows information regarding the vacuum the regulator The function of the buttons depends on the pump operation (e.g.

  • Page 21: Calling Up Menus

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Selection of a Main Screen View The screen shows a number of icons. Each icon To change between different screen layouts, select indicates a menu item.
  • Page 22 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Selecting another input signal as main chart signal With the Modify button active (light grey background in below screen), press the Enter button on the controller.

  • Page 23: Outputs Menu

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® 3.7 Outputs Menu Menu icon, Outputs Function To call up information regarding the measured data and the status of inputs, such as the motor over load protection.

  • Page 24: Contol Mode Selection

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® 3.9 Control Mode Selection Procedure Starting from the Main screen (see Main screen): Function Move the cursor to the action button Menu and To select the control mode, i.e.

  • Page 25: Service Menu

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Using the scroll keys, move the cursor to the counters icon (see above, section Menu icon). Press the enter key, the following screen appears: After selecting the required regulation mode, press the enter button on the controller to confirm your selection.
  • Page 26 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Modifying a service plan Example for service level (A): Dependant on the operating conditions, it can The figures at the left are the programmed service be necessary to modify the service intervals.

  • Page 27: Modifying The Setpoint

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Next Service Activate the menu by pressing the enter key. A screen similar to the one below appears: Next service (ii) Level...

  • Page 28: Event History Menu

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® The upper and lower limit of the setting is shown in grey, the actual setting is shown in black. Use the up or down key of the Scroll keys to modify the settings as required and press the Enter key to accept.
  • Page 29 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® General (ii) Language used (iii) Time (iv) Date Date format (vi) Modify To modify, select the Modify button using the Scroll This screen shows again a number of icons.

  • Page 30: Info Menu

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® 3.14 Info Menu Important remark: In the Elektronikon you can select Menu icon, Info different timers on one day.(up to 8 actions).
  • Page 31 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® I n the previous image, the first item in this list is A new pop-up window opens. Select an action from highlighted in red.
  • Page 32 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Monday Week Action Scheme 1 Start Monday - Start Save Tuesday Modify Wednesday A new pop-up window opens. Use the Scroll keys on Thursday the controller to select the correct actions.
  • Page 33 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.0 Elektronikon Graphic Controller ® Check the status of the Week Timer. Use the Escape key on the controller to go back to the main Week A list of 10 weeks is shown.

  • Page 34: User Password Menu

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.16 User password menu Control panel Scroll keys Enter key Escape key Menu icon, Password 3-34 8-34 2212 0208 75 2212 0208 75...

  • Page 35: Web Server

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 Function If the password option is activated, it is impossible for not authorized persons to modify any setting. Procedure Starting from the Main screen (see Main screen), ...
  • Page 36 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020  Use the internal network card from your computer or a USB to LAN adapter (see picture below). USB to LAN adapter ...
  • Page 37 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020  Click on View Network connections (1).  Select the Local Area connection (1), which is connected to the controller.  Click with the right button and select properties (1). 3-37 8-37 2212 0208 75...
  • Page 38 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020  Use the check box Internet Protocol (TCP/IP) (1) (see picture). To avoid conflicts, uncheck other properties if they are checked. After selecting TCP/IP, click on the Properties button (2) to change the settings. ...
  • Page 39 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020  Click on the Connections tab (1) and then click on the LAN settings button (2).  In the Proxy server Group box, click on the Advanced button (1). 3-39 8-39 2212 0208 75...
  • Page 40 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020  In the Exceptions Group box, enter the IP address of your controller. Multiple IP addresses can be given but they must be separated with semicolons (;).  Example: Suppose that you already added two IP addresses (192.168.100.1 and 192.168.100.2).
  • Page 41 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020  Open your browser and type the IP address of the controller you want to view in your browser (in this example http://192.168.100.100).
  • Page 42 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 Vacuum pump settings All vacuum pump settings can be displayed or hidden. Put a check mark in front of each point of interest and it will be displayed.
  • Page 43 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 Special protections Lists all special protections of the vacuum pump. Service plan Displays all levels of the service plan and their status. This screen shot underneath only shows the running hours. It is also possible to show the current status of the service interval.

  • Page 44: Programmable Settings

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 3.18 Programmable settings Vacuum pump/motor Minimum Factory Maximum setting setting setting Set-point 1 and 2, Workplace vacuum pumps mbar(a) 1000 Set-point 1 and 2, Workplace vacuum pumps Torr 37,5 Indirect stop level mbar...
  • Page 45 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 Consult BeaconMedaes if a timer setting needs to be changed. The intervals must not exceed the nominal intervals and must coincide logically. See section Modifying general settings.

  • Page 46: Installation

    Installation “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 Dimension drawings 4.0 Elektronikon Graphic Controller ® 4.1 Dimension drawings COOLING AIR OUTLET OF VACUUM PUMP AND MOTOR SERVICE PANEL COOLING AIR INLET OF VACUUM PUMP AND MOTOR COOLING AIR INLET OF CUBICLE 1242...
  • Page 47 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 4.0 Elektronikon Graphic Controller ® Center of gravity and weight Weight Weight Type (mm) (inches) (mm) (inches) (mm) (inches) (Kg) (lbs) MSV 007 1102 MSV 010 1102 MSV 015 1124 MSV 020 1146 Dimensions +/- 10 mm or 0.3 inches Weights (oil included) +/- 20 kg or 44 lbs...

  • Page 48: Installation Proposal

    Installation proposal “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 4.0 Elektronikon Graphic Controller ® 4.2 Installation proposal Outlet cooling air Inlet cooling air A ( 1 : 10 ) ISOLATION VALVE Allow sufficient space (1m of clearance on all sides and top of the vacuum pump) for safe and proper installation, daily inspection and maintenance.
  • Page 49 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 4.0 Elektronikon Graphic Controller ® It is recommended to install an isolation valve at the 1) Location: inlet of the vacuum pump, to isolate the pump from Locate the vacuum pump on a level surface that is vacuum distrubution and piping system before clean, well lit, well ventilated and capable taking the performing maintenance.
  • Page 50 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 4.0 Elektronikon Graphic Controller ® The vacuum pumps can only be used in temperatures above 0 °C (+32 °F). If frost might It is not allowed to lift the Vacuum occur, the appropriate measures should be taken pump if the canopy parts or lifting to avoid damage to the machine and its ancillary supports are not completely...

  • Page 51: Electrical Connections

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 4.0 Elektronikon Graphic Controller ® 4.3 Electrical connections Working with machinery controlled by a frequency converter requires special safety precautions. These safety precautions depend on the kind of network used (TN, TT, IT system).
  • Page 52 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 Instruction Manual 4.0 Elektronikon Graphic Controller ® Service diagram Service diagram 4-52 2212 0208 75 6996 0227 40...
  • Page 53 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 4.0 Elektronikon Graphic Controller ® Vacuum pump control modes Reference Designation See also section Control mode selection. Customer’s installation The following control modes can be selected: Vacuum pump motor • “Local control: The vacuum pump will react to commands entered by means of the buttons on the Note control panel.

  • Page 54: Pictographs

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 4.0 Elektronikon Graphic Controller ® Instruction Manual Maximum contact load: 10 A / 250 V AC. Maximum contact load: 10 A / 250 V AC. Stop the vacuum pump and switch off the voltage before connecting external equipment. Stop the vacuum pump and switch off the voltage before connecting external equipment.

  • Page 55: Operating Instructions

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 5.0 Operating instructions 5.1 Initial start-up The operator must apply all relevant Safety precautions. Also consult section Problem solving. • Remove the canopy panel(s) in order to get access to the internal components. •...

  • Page 56: Starting

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 5.0 Operating instructions 5.2 Starting • Take care that no dirt drops into the oil system. • Provide labels, warning the operator that: • The vacuum pump may automatically restart after voltage failure (if activated, consult BeaconMedæs).

  • Page 57: During Operation

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 5.0 Operating instructions 5.3 During operation Checking the display Keep the panels closed during operation When the motors are stopped and LED (8) (automatic operation) is alight, the motors may start automatically. When the automatic operation LED Control panel Elektronikon Graphic...

  • Page 58: Taking Out Of Operation

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 5.0 Operating instructions 5.4 Taking out of operation 5.5 Stopping • Disconnect the vacuum pump from the mains. • Press stop button (9). Automatic operation LED (8) goes out and the vacuum pump stops. •...

  • Page 59: Maintenance

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 6.0 Maintenance 6.1 Preventive maintenance schedule Intervals The local BeaconMedæs Customer Center may Control panel overrule the maintenance schedule, especially the service intervals, depending on the environmental Warning and working conditions of the vacuum pump. Before carrying out any maintenance, repair work or adjustments, proceed as The longer interval checks must also include the...
  • Page 60 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 6.0 Maintenance Preventive Maintenance schedule programmed in the Elektronikon for normal applications ® Current instruction book situtation Type of application Action Normal Medium Harsh Check oil level and condition Daily Daily Daily Check readings on display Remove the air filter elements and inspect Replace...
  • Page 61 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 6.0 Maintenance Current instruction book situation Type of application Change lipseal assembly 24000 hrs 24000 hrs 24000 hrs Element overhaul 48000 hrs 36000 hrs 24000 hrs (1): or yearly, whichever comes first (2): or every 2 years, whichever comes first (3): For turbo pumps;...

  • Page 62: Oil Specifications

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 6.0 Maintenance Important BeaconMedæs vacuum mineral fluid BeaconMedæs’s vacuum mineral Fluid is a specially developed lubricant for use in single stage oil-sealed • Always consult BeaconMedæs if a screw vacuum pumps. Its specific composition timer setting has to be changed.

  • Page 63: Drive Motor

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 6.0 Maintenance 6.3 Drive motor Bearing maintenance Attention Attention Never mix greases of different brands or types. Recommended grease: Use 2901 0338.3 Amber Quantity: MSV 007 6.9 g (0.24 oz) MSV 010 per bearing Procedure MSV 015...

  • Page 64: Oil And Oil Filter Change

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 6.0 Maintenance 6.5 Oil and oil filter change 3. Open the oil drain valve (Do). • Hold the oil drain hose (1) downward to Warning drain the oil. The operator must apply all relevant Safety precautions.

  • Page 65: Coolers

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 6.0 Maintenance 6.6 Coolers 7. Remove filler plug (FC). General • Fill the oil seperator vessel with oil until the level reaches the top of the oil sight glass. Keep the coolers clean to maintain their efficiency. Procedure •...

  • Page 66: Oil Separator Change

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 6.0 Maintenance 6.7 Oil separator change Make sure all seperator elememts are assembled in Warning the correct position. An arrow is printed on the cover of the The operator must apply all relevant seperator elements and the Safety precautions.

  • Page 67: Service Kits

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 6.0 Maintenance 6.9 Service kits Service kits For overhauling and for preventive maintenance, a wide range of service kits is available. Service kits comprise all parts required for servicing the component and offer the benefits of genuine BeaconMedæs parts while keeping the maintenance budget low.

  • Page 68: Problem Solving

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 7.0 Problem Solving Warning Before carrying out any maintenance, repair work or adjustment, stop vacuum pump, close the air inlet valve and wait 3 minutes. Press the emergency stop button and switch off the voltage. Vent the vacuum pump by opening the plug on the cover of the air inlet filter.
  • Page 69 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 7.0 Problem Solving Condition Fault Remedy Air consumption exceeds air delivery of Check equipment connected vacuum pump Clogged air filter element Replace the filter Too high pressure drop between Check the process lines for correct size process and pump inlet and for leakage.
  • Page 70 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 7.0 Problem Solving Converter fault codes (1) Protections If a problem is detected by the converter, a specific code (Main motor converter alarm) will appear on the Elektronikon display, together with a fault ®...
  • Page 71 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 7.0 Problem Solving Fault code Fault Remedy Check supply voltage 2 (or 60000) DC Bus Undervoltage (Uv1) Check input wiring Check EMC filter Check supply voltage 3 (or 60000) Control Power Supply Voltage Fault (Uv2) Check input wiring Check EMC filter Check supply voltage...
  • Page 72 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 7.0 Problem Solving Fault code Fault Remedy Check inlet valve Check back pressure oil separator vessel Overtorque Detection 1 (oL3) Check drive train Check oil injection Check inlet valve Check back pressure oil separator vessel Overtorque Detection 2 (oL4) Check drive train Check oil injection...
  • Page 73 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 7.0 Problem Solving Option External Fault (EF0) Contact BeaconMedæs PID Feedback Loss (FbL) Contact BeaconMedæs Undertorque Detection 1 (UL3) Contact BeaconMedæs Undertorque Detection 2 (UL4) Contact BeaconMedæs High Slip Braking Overload (oL7) Contact BeaconMedæs Hardware Fault (including oFx) Contact BeaconMedæs...
  • Page 74 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 7.0 Problem Solving Fault code Fault Remedy EEPROM Memory Data Error (CPF06) Contact BeaconMedæs Terminal Board Connection Error (CPF07) Contact BeaconMedæs EEPROM Serial Communication Fault (CPF08) Contact BeaconMedæs RAM Fault (CPF11) Contact BeaconMedæs Flash Memory Circuit Exception (CPF12) Contact BeaconMedæs...
  • Page 75 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 7.0 Problem Solving Fault code Fault Remedy A/D Conversion Error (oFA05) Option Response Error (oFA06) Contact BeaconMedæs Option RAM Fault (oFA10) Contact BeaconMedæs Option Operation Mode Fault (SLMOD) Contact BeaconMedæs (oFA11) Drive Receive CRC Error (oFA12) Contact BeaconMedæs Drive Receive Frame Error (oFA13)
  • Page 76 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 7.0 Problem Solving Option Receive Frame Error (oFb16) Contact BeaconMedæs Option Receive Abort Error (oFb17) Contact BeaconMedæs Fault code Fault Remedy Comm. ID Error (oFb30) Contact BeaconMedæs Model Code Error (oFb31) Contact BeaconMedæs Sumcheck Error (oFb32) Contact BeaconMedæs...

  • Page 77: Technical Data

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data 8.1 Readings on display 8.2 Electric cable size and fuses Important The voltage on the vacuum pump terminals must not deviate more than 10% of the nominal voltage. It is however highly recommended to keep the voltage drop over the supply cables at nominal current...
  • Page 78 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data Leakage breaker (optional) If the installation requires a leakage breaker, always use an all current sensitive leakage breaker, RCM or RCD Type B (according to IEC/EN 60755) with a sufficient trip level. Currents and fuses IEC and UL/cUL approval Vacuum pump specification...
  • Page 79 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data Max. fuse pack Supply cables UL class K5 CSA Recommended Pump Voltage Freq. IEC class gL/gC Wire ends HRC from ii cable size mm2 (P/FF) MSV 007 - 010 end sockets MSV 007 - 010 end sockets...
  • Page 80 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data Earthing The earthing cable connected to the vacuum pump (PE) should be minimum 10 mm2 (according to EN 60204-1 section 828). Cable sizing according IEC The tables below indicate the current carrying capacities of cables for 3 commonly used installation meth- ods, cal-culated according to standard 60364-5-52 - electrical installations of buildings part 5 - selection and erection equip-ment and section 52 - current carrying capacities in wiring systems.
  • Page 81 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data Maximum allowed current in function of the ambient temperature for installation method C. Ambient temperature Cable section 30°C 40 °C 45 °C 50 °C 55 °C 4 mm <...
  • Page 82 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data • Parallel supply cable (2 x 3 phases + PE - • Therefore, use a 3 x 70 mm² + 35 mm² configuration (2)): cable. If method C is used, 50 mm² is sufficient.
  • Page 83 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data Calculation method for UL: Always check the voltage drop over the cable (less than 5 % of the nominal voltage is recommended). • Single supply cables (3 phases + 1 PE - Example of supply cable calculation: Itot= 128 configuration (1)): A, maximum ambient temperature is 45 °C,...

  • Page 84: Reference Conditions And Limitations

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data 8.3 Reference conditions and limitations Reference conditions Relative humidity °C Air inlet temperature °F mbar(g) Exhaust back pressure mbar(a) 1013 Ambient barometric pressure 14.7 Limitations °C Minimum ambient temperature °F °C Maximum ambient temperature...

  • Page 85: Vacuum Pump Data

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data 8.4 Vacuum pump data Reference conditions All data specified below apply under reference conditions, see section Reference conditions and limitations. Common vacuum pump data Unit Number of compression stages mbar(a) 0.35 Ultimate pressure...
  • Page 86 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data MSV 007 (option high water handling capacity) mbar(a) Maximum inlet pressure for water vapor Torr kg/h Maximum water vapor pumping rate ib/h Nominal motor power 3500 Maximum motor shaft speed US GAL Oil capacity Imp.
  • Page 87 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data MSV 015 (option high water handling capacity) mbar(a) Maximum inlet pressure for water vapor Torr kg/h Maximum water vapor pumping rate ib/h Nominal motor power Maximum motor shaft speed 4500 Minimum motor shaft speed US GAL...
  • Page 88 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data MSV 015 (option high water handling capacity) mbar(a) Maximum inlet pressure for water vapor Torr kg/h Maximum water vapor pumping rate ib/h Nominal motor power Maximum motor shaft speed 6000 Minimum motor shaft speed US GAL...
  • Page 89 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data MSV 020 (option high water handling capacity) mbar(a) Maximum inlet pressure for water vapor Torr kg/h Maximum water vapor pumping rate ib/h Nominal motor power Maximum motor shaft speed 7000 Minimum motor shaft speed US GAL...

  • Page 90: Technical Data Elektronikon ® Controller

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 8.0 Technical data 8.5 Technical data Elektronikon controller ® General Supply voltage 24V AC/16 VA 50/60Hz (+40%/-30%) 24V DC/0.7 A IP54 (front) Type of protection IP21 (back) Ambient and temperature condition IEC60068-2 10°C..+60°C (14°F..140°F) Operating temperature range...

  • Page 91: Instructions For Use

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 9.0 Instructions for use Air/oil separator vessel This vessel can contain pressurised air; this can be potentially dangerous if the equipment is misused. This vessel must only be used as a air/oil separator and must be operated below 0.5bar(g). No alterations must be made to this vessel by welding, drilling or any other mechanical methods without the written permission of the manufacturer.

  • Page 92: Guidelines For Inspection

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 10.0 Guidelines for inspection Guidelines On the Declaration of Conformity / Declaration by the Manufacturer, the harmonised and/or other stan- dards that have been used for the design are shown and/or referred to. The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is sup- plied with this vacuum pump.

  • Page 93: Declaration Of Conformity

    “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 11.0 Declaration of conformity EC DECLARATION OF CONFORMITY We, BeaconMedæs, declare under our sole responsibility, that the product Machine name vacuum pump Machine type Serial number Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the laws of the Member States relating to machinery, is in conformity with the relevant Essential Health and Safety Requirements of this directive.
  • Page 94 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 11.0 Declaration of conformity Typical example of a Declaration of Conformity document (1): Contact address: BeaconMedaes Telford Crescent, Staveley Derbyshire S43 3PF Telephone: + 44(0) 1246 474242 www.beaconmedaes.com On the Declaration of Conformity / Declaration by the Manufacturer, the harmonised and/or other standards that have been used for the design are shown and/or referred to.
  • Page 95 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 11-95 2212 0208 75...
  • Page 96 “Oil-sealed” Rotary Screw Vacuum Pumps MSV007, MSV010, MSV015, MSV020 NFPA Standard: 1059 Paragon Way, Rock Hill, SC 29730 (888) 4-MEDGAS (888) 463-3427 HTM/ISO Standard: Telford Crescent, Staveley, Derbyshire, S43 3 PF Telephone: + 44(0)1246.474.242 www.beaconmedaes.com...

This manual is also suitable for:

Msv 007Msv 010Msv 015Msv 020

Table of Contents